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Active Care Medical Mid-size Scooter series Owner's Manual

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Summary of Contents for Active Care Medical Mid-size Scooter series

  • Page 2 S C O O T E R F E A T U R E S T A B L E Console  Model Frame Lock‐up Style Lights (Optional) Seat Style Options Options * Style Suspension  Hi‐Low  Handbrake  Full Light  A  B  A  B  Headlight (Release Lever) (Lock-up Pin) (M olded plast ic) (CRS) Seat Post...

  • Page 3: Table Of Contents

    PROHIBITED! These actions are prohibited. These actions should not be performed at any time or in any circumstances. Performing a prohibited action can cause personal injury and/or equipment damage. On the product, this icon is represented as a black symbol with a red circle and red slash. Mid-size Scooter Series...

  • Page 4: Safety

    Connect Red wires to Red Positive (+) Terminal Posts. Connect Black wire to Black Negative (-) Terminal Posts. Does not meet 7176-19 standards for occupied transport in a motor vehicle. When travelling in a motor vehicle, do not sit in your scooter. Mid-size Scooter Series...

  • Page 5: Your Scooter

    Check the battery condition meter to ensure the batteries are fully charged. Ensure the manual freewheel lever is in drive mode before sitting on the scooter. If you discover a problem, contact your authorized Provider for assistance. Please refer to the Contact Information insert in your Owner’s Package. Mid-size Scooter Series...
  • Page 6 WARNING! The handbrake contains hydraulic fluid that can cause mild skin, eye and nasal/bronchial irritation. Do not attempt to adjust or service the handbrake without proper protective equipment such as safety goggles and gloves and wash hands after handling. Mid-size Scooter Series...
  • Page 7 3. *HAZARD LIGHTS SWITCH BATTERY CONDITION METER 4. LIGHT SWITCH 10. KEY SWITCH 5. *RIGHT TURN SIGNAL BUTTON 11. MIRROR AND MIRROR PLUGS 6. *HI-LOW SWITCH 12. *HANDBRAKE LEVER OPTIONAL COMPONENTS AVAILABLE ON SOME MODELS Figure 1. Tiller Console A Mid-size Scooter Series...
  • Page 8 Hazard Lights Switch This switch activates the 4-way flashers on your scooter. Toggle the hazard lights switch forward to turn on the flashers. Toggle the hazard lights switch rearward to turn off the flashers. Mid-size Scooter Series...
  • Page 9 WARNING! If the key is turned to the “off” position while your scooter is in motion, the electronic brakes will engage and your scooter will come to an abrupt stop! Mirror Positioning and Adjustment For information on positioning and adjusting your mirror, see V. “Comfort Adjustments.” Mid-size Scooter Series...
  • Page 10 See figure 3. See VIII. “Care and Maintenance” for fuse replacement. NOTE: Keep all electrical areas clean and free of moisture and foreign material. Figure 3. Off-board Charger Port/Tiller Console Fuses Mid-size Scooter Series...
  • Page 11 “off” position, then back to the “on” position. Motor/Transaxle Assembly The motor/transaxle assembly is an electromechanical unit that converts electrical energy from your scooter’s batteries into the controlled mechanical energy that drives the scooter’s wheels. Mid-size Scooter Series...
  • Page 12 If the breaker trips frequently, you may need to charge the batteries more often or have your authorized Provider perform a load test on the batteries. If the main circuit breaker trips repeatedly, see your authorized Provider for service. Figure 5. Main Circuit Breaker (Reset Button) Mid-size Scooter Series...
  • Page 13 Do not secure a scooter by any of its removable parts such as armrests, seat, basket, accessory brackets, etc. IDENTIFICATION KEY 1. FRONT SECUREMENT POINTS (3-wheel models) 2. FRONT SECUREMENT POINTS (4-wheel models) 3. REAR SECUREMENT POINTS Figure 6. Securement Points (Identified with black dots) Mid-size Scooter Series...

  • Page 14: Batteries And Charging

    If the battery charger is exposed to adverse or extreme weather conditions, then it must be allowed to adjust to the difference in environmental conditions before use indoors. Refer to the manual supplied with the battery charger for more information. Mid-size Scooter Series...
  • Page 15 For the safest and most efficient charging of your scooter’s batteries we recommend only use of the charger supplied as original equipment with your product. Any charging method resulting in batteries being charged individually is especially prohibited. Mid-size Scooter Series...
  • Page 16 Batteries that are regularly and deeply discharged, infrequently charged, stored in extreme temperatures or stored without a full charge may be permanently damaged, causing unreliable performance and limited service life. NOTE: To extend battery life, always turn off scooter and remove the key when not in use. Mid-size Scooter Series...
  • Page 17 What about public transportation? If you intend to use public transportation with your scooter, you must contact the transportation provider in advance to determine their specific requirements. Mid-size Scooter Series...
  • Page 18 8. Connect the black battery cable to the negative (-) *MODEL 104 ONLY battery terminal on each battery. 9. Reposition the terminal boots over the battery Figure 9. Battery Shroud Removal/Installation terminals. Mid-size Scooter Series...
  • Page 19 2. BATTERY TERMINALS UNDER BOOTS 3. BATTERY TIE-DOWN STRAP 4. BATTERY HARNESS CONNECTORS 5. FRONT-TO-REAR HARNESS CONNECTOR *MODEL 104 ONLY Figure 10. Battery Removal/Installation Terminals and Connections Figure 11. Battery Terminal Hardware Figure 12. Battery Wiring Diagram Mid-size Scooter Series...

  • Page 20: Operation

    Pull on the right handgrip to steer your scooter to the right. Move the tiller to the center position to drive straight ahead. To stop, slowly release the throttle control lever. The electronic brakes will automatically engage, bringing your scooter to a stop. Mid-size Scooter Series...
  • Page 21 Although the controller is shut down, power will still be supplied to the scooter’s lighting system. If the power down timer feature takes effect, perform the following steps to resume normal operation: 1. Remove the key from the key switch. 2. Reinsert the key and power up your scooter. Mid-size Scooter Series...

  • Page 22: Comfort Adjustments

    1. Depending on your seat type, either pull upward or push forward on the seat rotation lever to disengage the seat. See figure 14 or 15. 2. Rotate the seat to the desired position. 3. Release the lever to secure the seat into place. Mid-size Scooter Series...
  • Page 23 1. Remove the seat and/or shroud from your scooter. See VI. “Disassembly and Assembly.” 2. Remove the seat height adjustment bolt. 3. Raise or lower the upper seat post to the desired seat Figure 16. Seat Height Adjustment height. Mid-size Scooter Series...
  • Page 24 6. Install the desired spring. See figure 17. 7. Press down on the seat post while reinstalling the hardware and tightening to 210 in • lb (24 N • m). 8. Replace the rear shroud and the seat. Mid-size Scooter Series...
  • Page 25 4. Insert the bolt through the appropriate ends of the positioning belt and then reinstall the bolts back into the seat frame. 5. Tighten the bolts. Figure 19. Positioning Belt - Metal Tab Style or Reusable Hook and Loop Fastener Style Mid-size Scooter Series...
  • Page 26 MANDATORY! Inspect the positioning belt for loose parts or damage, including tears, worn spots, bent hardware, or damaged latch mechanisms, dirt or debris, before each use of the scooter. If you discover a problem, contact your authorized Provider for maintenance and repair. Mid-size Scooter Series...

  • Page 27: Disassembly And Assembly

    7. For model 104, you also need to disconnect both front-to-rear harnesses. See figure 10. Figure 21. Tiller Lock Knob (Model 104 WARNING! Failure to unplug both front-to-rear only) harnesses prior to separating the front and rear sections could result in permanent damage to the scooter. Mid-size Scooter Series...
  • Page 28 WARNING! After assembly, make absolutely certain the tiller lock knob is in the unlocked position before driving the scooter. IDENTIFICATION KEY 1. FRAME HOOK 2. LOWER FRAME TUBE Figure 22. Frame Release Lever (Style A) and Frame Release Lockup Pin (Style B) Mid-size Scooter Series...

  • Page 29: Basic Troubleshooting

    Speed pot error. Call your authorized Provider for assistance. Motor volts error. Call your authorized Provider for assistance. Other internal errors. Call your authorized Provider for assistance. Mid-size Scooter Series...
  • Page 30 Have your authorized Provider load test each battery. See the previous troubleshooting question for load testing the batteries yourself. If you experience any problems with your scooter that you are not able to solve, immediately contact your authorized Provider for information, maintenance and service. Mid-size Scooter Series...
  • Page 31 6. Reinstall the drive wheel nut and washer onto the axle and tighten. WARNING! Make sure that both the nut and washer are reinstalled and tightened properly. Figure 23. Wheel Removal 7. Reinstall the wheel cap. 8. Remove the blocks from beneath the scooter. Mid-size Scooter Series...
  • Page 32 9. Slide the wheel back onto the axle. Make sure that the axle key is in the axle slot. WARNING! Completely deflate the tire before attempting repair. See figure 23. Figure 24. Pneumatic Drive Wheel Disassembly/Assembly Mid-size Scooter Series...
  • Page 33 A light application of car wax will help the shrouds retain their high gloss. AXLE BEARINGS AND THE MOTOR/TRANSAXLE ASSEMBLY These items are all prelubricated, sealed and require no subsequent lubrication. Mid-size Scooter Series...
  • Page 34 Your scooter must be disposed of according to applicable local and national statutory regulations. Contact your local waste disposal agency or authorized Provider for information on proper disposal of packaging, metal frame components, plastic components, electronics, batteries, neoprene, silicone and polyurethane materials. Mid-size Scooter Series...
  • Page 36 Please fill out the following information for quick reference: Provider:_________________________________________________________________________ Address:_________________________________________________________________________ Phone Number:__________________________ Purchase Date:___________________________ *INFMANU4468*...