Kranzle quadro 1500 TST Operating Manual
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Kranzle quadro 1500 TST Operating Manual

Kranzle quadro 1500 TST Operating Manual

High pressure cleaner
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Operating manual
H i g h - p r e s s u r e c l e a n e r
Read and conform safety instructions prior to putting into operation !
- GB -

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  • Page 1 Operating manual H i g h - p r e s s u r e c l e a n e r Read and conform safety instructions prior to putting into operation ! - GB -...

  • Page 2: Description Of Appliance

    Description Kränzle quadro 1500 TS T Spray gun with safety cut-out Ergonomically shaped handlebar made of stainless steel, detachable Cable reel with 7.5 m cable Hose drum with 20 m steel fabric high-pressure hose (TS T-models only) Hand crank, tiltable Receptacle for gun with spray lance during breaks On/Off switch with signal lamp...

  • Page 3: Table Of Contents

    Contents Page Description of appliance ................2 Contents ....................3 Technical data .................... 4 Overview 'This is what you have purchased' ..........6 General rules ..................... 7 Safety precautions ..................8 That's what you have to observe ............11 Kränzle- technology ................13 Water and cleaning system ..

  • Page 4: Technical Data

    Technical data quadro 1500 TST Operating pressure, continuously adjustable 30 - 140 bar Admissible overpressure 160 bar Water output at nominal pressure *1 25 l/min Nozzle size, flat jet nozzle 2511 Nozzle size, Turbokiller lance Volume water tank 16 l Max.
  • Page 5 Technical data quadro 1500 TS Operating pressure, continuously adjustable 30 - 140 bar Admissible overpressure 160 bar Water output at nominal pressure *1 25 l/min Nozzle size, flat jet nozzle 2510 Nozzle size, Turbokiller lance Volume water tank 16 l Max.

  • Page 6: Overview 'This Is What You Have Purchased

    This is what you have purchased Kränzle high-pressure cleaner quadro 1500 TS T with hose drum and 20 m steel fabric high-pressure hose NW 8 Kränzle high-pressure cleaner quadro 1500 TS T without hose drum and 10 m steel fabric high-pressure hose NW 8 Safety spray gun ‘Starlet’...

  • Page 7: General Rules

    General rules Range of application Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only. Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed.

  • Page 8: Safety Precautions

    Safety precautions Always bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises (see technical data on page 4 and 5). Apply the safety catch on the spray gun after each use, in order to prevent unintentional spraying! Always aim the underbody lance! Bear in mind when using a curved or angled...
  • Page 9 Safety precautions – This is prohibited! Never direct the water jet at people or animals! Only use power cables which are in perfect working order! Do not damage the power cable or repair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges!
  • Page 10 Safety precautions – This is prohibited! Never allow children to use the high pressure cleaner! Never direct the water jet at the machine itself! The machine may not be placed within reach of the water jet spray mist! Never direct the water jet at a power socket!

  • Page 11: That's What You Have To Observe

    That's what you have to observe! Lack of water Lack of water occurs more often than you probably believe. The more powerful a high-cleaner is the greater is the danger that a lack of water occurs. If there is only an insufficient amount of water available, cavitation arises inside the pump, which is normally noticed too late or even not at all.
  • Page 12 That's what you have to observe! Insufficient current intensity If there are too many collectors in your proximity connected to the network at the same time, the available voltage and the current intensity may decline. Consequent- ly the motor of the high-pressure cleaner does not start or even blows.

  • Page 13: Kränzle Technology

    Kränzle technology Water and Cleaning System The water must be lead to the high pressure cleaner under pressure (2 – 8 bar admissi- on pressure). A float valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressu- re.

  • Page 14: Delayed Motor Cut-Out

    Delayed motor cut-out Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. Therefore the motor of the Kränzle quadro device only switches off 30 seconds after closing the gun and then goes to stand still.

  • Page 15: Putting Into Operation

    Putting into operation Release fixing screw from hexagonal base of hose drum, put tiltable handle onto the hexagonal base and fix with screw. . Check water inlet filter for cleanliness prior to putting the machine into operation. Manually unscrew hose attachment. Take out the serial water inlet filter using needle nose pliers and clean if filter is soiled.
  • Page 16 Move high-pressure cleaner to the job site. The Kränzle quadros are movable machines with sturdy trolleys ideally suited for difficult terrain. Steering the machine: Put the foot against the tilt bases and then pull the device towards you. For transport purposes the handle together with the hose drum can be taken off easily.
  • Page 17 Push lance or Dirtkiller lance on to gun. Screw together lance and gun pressure-tightly. Release fixation of hose drum. Unwind HP hose from hose drum without kinks and nooses. Applicable for TS models without hose drum: Screw high-pressure hose to pump outlet.
  • Page 18 Putting into operation Push on high-pressure hose to gun. Screw high-pressure hose to gun pressure-tightly. Connect water hose to water tank. The cleaner may be connected to water mains with cold or 60°C warm water. Be careful when using hot water! When running your high pressure cleaner with hot water up to 60°...
  • Page 19 Steplessly adjust operating pressure with handwheel. The maximum pressure is adjusted ex works. Apply parking brake to prevent machine from unintentional moving. Switch on high-pressure cleaner with opened spray gun. Bleed appliance. Open and close spray gun several times and start cleaning task.

  • Page 20: Direct Suction

    Direct suction Sucking in water from ponds, rain butts etc. Due the suction capacity of its pump (up to 1.5 m suction height, max. hose length 3 m) this high-pressure cleaner can suck in water for cleaning purposes from separate containers or ponds.

  • Page 21: When Using Detergents

    Suction of detergents Detergent supply from the suction side: Detergent injection on the pressure side, as you probably know it from other HP cleaners, consume approx. 30 % of the cleaning energy, no matter if they are used or not. Due to the water tank fitted to the Kränzle quadro models it is now possible to directly suck the deter- gent into the pump thus reducing output loss and increasing the efficiency considerably.

  • Page 22: To Shut Down The Pump - Frost Protection

    Decommissioning - Frost protection 01. Switch off the machine - main switch to „0“- position 02. Cut off the water supply 03. Open the spray gun briefly until the pressure is released 04. Apply the safety catch on the spray gun 05.

  • Page 23: Small Repairs - Do It Yourself

    Small repairs do it yourself No water from the nozzle but the gauge shows full pressure: Most likely the nozzle is blocked. The pressure gauge shows full pressure, but from the nozzle comes only little water or no water at all. (Inside the pressure gauge is no water but a filling with glycerin to damp the vibration of the pointer.)
  • Page 24 Small repairs do it yourself Pressure gauge shows little pressure, the water from the nozzle comes in squirts: Most likely the valves are soiled. The pressure gauge shows little pressure despite fully turned up pressure regulation. The water from the lance comes in squirts. The HP hose vibrates.
  • Page 25 Small repairs do it yourself The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no.1: Leakage Having closed the gun, the HP cleaner must shut down and the pressure gauge must show „0“...
  • Page 26 Small repairs do it yourself The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no. 2: The non-return valve is soiled Proceeding: Unscrew pump outlet. Take out non-return valve ball and spring and check for soiling or damage.
  • Page 27 There is no guarantee if the pump is damaged by defective O-rings due to air induction or lack of water (cavitation).

  • Page 28: Ec Declaration Of Conformity

    EC declaration of conformity Hereby we declare that: Kränzle quadro 1500 TS T, technical specifications available from: Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen comply with the following guidelines machinery directive 2006/42/EEC, and their amendments for high-pressure EMV-directive 2004/108/EEC, cleaners: noise directive 2005/88/EC, Art.

  • Page 29: Guarantee

    Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with.. The operating instructions form part of the guarantee. The Guarantee is void if other parts are used than genuine Kränzle accessory parts or genuine Kränzle spare parts.

  • Page 30: Accessories For High-Pressure Cleaners

    Versatile due to Kränzle accessories Rotating washing brush with 400 mm extension, Order no. 41 050 1 Underbody lance with 800 mm extension, Order no. 41 075 Tube cleaning hose with nozzle, 10 m - Order no. 41 058 1 20 m - Order no.
  • Page 31 Sludge sucker, stainless steel, Order no. 41.801 Sludge sucker with 3 m suction hose, Order no. 41.104 round cleaner ø 300 mm, Order no. 41.105 round cleaner light ø 300 mm, Order nor. 41.108 round cleaner ø 420 mm, Order no. 41.106 round cleaner ø...

  • Page 32: Spare Parts List

    Spare parts list quadro 1500 TS / TST Complete assembly...
  • Page 33 Complete assembly quadro 1500 TS / TST Description Qty. Ord.-No. Motor-Pumpe ohne Elektrik für quadro 1500 TST 42.622 4 Motor-Pumpe ohne Elektrik für quadro 1500 TS 42.622 9 Schubbügel 42.601 Sterngriffmutter M8 42.619 Stopfen 42.613 Wasserkasten 42.603 Lanzenablage 42.604 Kabelaufwicklung unten 42.611...

  • Page 34: Brake

    Spare parts list quadro 1500 TS / TST Brake Description Qty. Ord.-No. Grundplatte 42.615 Bremspedal 44.022 Bremshebel 44.023 Bremsklotz 44.024 Stift 6 x 50 44.035 Starlock-kappe 8 mm 44.165 Stift 6 x 40 44.035 1 Distanzring 42.626 Sechskantschraube M6x16 50.173 Unterlegscheibe DIN125-6,3 50.189...

  • Page 35: Water Inlet

    Spare parts list quadro 1500 TS / TST Water inlet Description Qty. Ord.-No. Mutter R3/4“ 46.258 Revisionsdeckel 42.605 Sterngriffmutter M8 42.619 Dichtung 46.261 Gewindestift M6x40 42.617 1 Wassereingangsteil 2x R3/4“ AG 42.804 Kupfer-Dichtring 42.820 T-Stück 3x R3/4“ IG 42.813 Schwimmerventil kurzes Gewinde 46.250 2 Schwimmerventil 46.250 1...

  • Page 36: Pump Motor

    Spare parts list Kränzle quadro 1500 TS / TST Pump motor...
  • Page 37 Pump motor quadro 1500 TS / TST Description Qty. Ord.-No. Stator 112 5,5kW 400V / 50Hz 40.540 A-Lager Flansch 40.530 Rotor 112 (400V / 50Hz) 40.531 5 Lüfterrad für BG 112 40.532 Lüfterhaube BG 112 40.533 V-Seal 40.545 Flachdichtung 43.030 Kegelrollenlager 31306 40.103 Öldichtung 35 x 47 x 7...

  • Page 38: Pump Transmission Unit

    Spare parts list Kränzle quadro 1500 TS / TST Pump transmission unit for AQ-pump...
  • Page 39 Öldichtung 20 x 30 x 7 40.044 1 Wellenscheibe 40.043 Axial-Rollenkäfig 40.040 Gehäusescheibe 40.039 Taumelscheibe AQ 15,5° 40.523-15,5 bei quadro 1500 TST + 1500 TS Plungerfeder 40.506 Federdruckscheibe 40.510 Plunger 20 mm (lang) 40.505 Sprengring 40.048 O-Ring 14 x 2 43.445...

  • Page 40: Spare Parts List: Unloader Valve/Pressure Switch

    Spare parts list Kränzle quadro 1500 TS / TST Unloader valve and pressure switch...
  • Page 41 Druckschalter kpl. 41.300 5 73.1 Ventilgehäuse kpl. quadro 800 – 1200 TS 42.638 1 73.2 Ventilgehäuse kpl. quadro 800 – 1200 TST 40.503 6 73.3 Ventilgehäuse kpl. quadro 1500 TS 42.638 3 73.4 Ventilgehäuse kpl. quadro 1500 TST 42.638 2...

  • Page 42: Valve Housing

    Spare parts list Kränzle quadro 1500 TS / TST Valve housing for integrated AQ-pump Description Qty. Ord.-No. Repair kit for sleeves 40.065 1 consisting of: 3x Items 13; 6x Items 14; 3x Items 15; 3x Items 16;3x Items 18; 3x Items 20; 3x Items 23 Repair kit for sleeves without 40.517 brass parts consisting of:...
  • Page 43 Dichtring 17 x 22 x 1,5 (Kupfer) 40.019 Stopfen 3/8“ 40.018 Dichtstopfen M 10 x 1 43.043 Dichtstopfen M 8 x 1 13.158 Ausgangsteil für quadro 1500 TST 40.522 33.1 Ausgangsteil M22x1,5 für quadro 1500 TS 40.522 1 Edelstahlkugel Ø10 12.122 Rückschlagfeder „K“...

  • Page 44: Hose Drum

    Spare parts list Kränzle quadro 1500 TS / TST Hose drum...
  • Page 45 Hose drum quadro 1500 TS / TST Description Qty. Ord.-No. Seitenschale Schlauchführung 40.302 Seitenschale Wasserführung 40.301 Trommel Unterteil 40.304 Trommel Oberteil 40.303 Innensechskantschraube M 4 x 25 40.313 Lagerklotz mit Bremse 40.306 Lagerklotz links 40.305 Klemmstück 40.307 Kunststoffschraube 5,0 x 20 43.018 Antriebswelle 40.310...

  • Page 46: Gun 'Starlet' With Lance

    Flachstrahldüse 2504 (bei quadro 800) D2504 54.1 Flachstrahldüse 2505 (bei quadro 1000) D2505 54.2 Flachstrahldüse 2507 (bei quadro 1200) D2507 54.3 Flachstrahldüse 2511 (bei quadro 1500 TST) M2511 54.4 Flachstrahldüse 2510 (bei quadro 1500 TS) M2510 Starlet-Pistole mit Verlängerung 12.320 4...

  • Page 47: Turbokiller With Lance

    Kränzle quadro 1500 TS / TST Turbokiller Description Qty. Ord.-No. Sprühkörperschutz 41.528 Sprühkörper 41.529 O-Ring 6,88 x 1,68 41.521 Düsensitz 41.522 Düse 045 für quadro 800 41.532 1 15.1 Düse 055 für quadro 1000 41.532 15.2 Düse 08 für qudro 1200 41.537 15.3 Düse 11 für qudro 1500 TST...

  • Page 48: Wiring Diagramme

    Wiring diagramme Kränzle quadro 800 TS T - 1200 TS 400 V, 50 Hz On-Off switch with 14,5 Ampere overload protection Excess current release 12 A Inlet line via Control board with CEE 5 x 16 A Transformer 400 V / 50 Hz 400 V / 50 Hz Pump motor Pressure switch...

  • Page 49: Inspections - Inspection Reports

    Inspection report for HP cleaners Professionally used high pressure cleaners must be inspected by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle-Test Stamp Mark: Order Number UVV200106 Owner:...
  • Page 50 Inspection report for HP cleaners Professionally used high pressure cleaners must be inspected by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle-Test Stamp Mark: Order Number UVV200106 Owner:...
  • Page 51 Inspection report for HP cleaners Professionally used high pressure cleaners must be inspected by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle-Test Stamp Mark: Order Number UVV200106 Owner:...
  • Page 52 I . K r ä n z l e G m b H E l p k e 9 7 D - 3 3 6 0 5 B i e l e f e l d R e p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i z a t i o n o f K r ä n z l e . A s d a t e o f 0 3 .

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