Table of Contents
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Table of Contents
Summary of Contents for Torc TTZ-1
- Page 1 TTZ SERIES OPERATIONAL AND SPARE PARTS MANUAL MAN-TTZ-2013...
- Page 2 Modification, or disclosure by any other agency or representative is strictly forbidden. Product Modifications: TORC, LLC. DOES NOT ALLOW any of the products listed in this manual to be modified by any end user without exception. Should an application require a modification to the tool, or any of the standard accessories please consult with your local TORC, LLC.
- Page 3 PLEASE WEAR REQUIRED SAFETY ATTIRE and use common sense during operation. HELP: If you require any further assistance, please call your local TORC, LLC. Representative or It’s live! 1-888-444-TORC (1-888-444-8672), on the web at www.TORC.com - 24/7! PLEASE REVIEW THESE SAFETY TIPS BEFORE EVERY TOOL USE No.
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Page 4: Table Of Contents
3-5 Setting Torque 3-5 Setting Pressure 3-6 Applying Torque 3-7 Operating the Torque Machine 3-8 Loosening Procedures SECTION IV TORC, LLC. POWER PACKS 4-1 General 4-2 Remote Control 4-3 Operation SECTION V PREVENTIVE MAINTENANCE 5-1 Preventive Maintenance - Torque Machines... -
Page 5: Introducing Torc, Llc
If a TORC, LLC. Tool cannot be repaired on-site, FREE loaner TORC, LLC. equipment will be made available to you upon request. TORC, LLC. OR ITS DEALERS SHALL NOT BE LIABLE FOR LOSS OF PRODUCT OR OTHER INCIDENTAL OR CONSEQUENTIAL COSTS INCURRED BY THE BUYER OR THE USER. -
Page 6: Section I
Don’t force small tools or attachments to do the job of a larger tool. Don’t use a tool for purposes not intended. TORC, LLC. can develop custom accessories for your job to ensure safe and simple operation. Contact your local TORC, LLC. representative for more information on our custom engineering abilities. - Page 7 All tools are equipped with shrouds and/or cover plates to cover up moving internal parts. If shrouds are missing or damaged, please contact your local TORC, LLC. representative for repair. A free loaner tool will be made available to you during the time of repair.
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Page 8: Instructions Before Use
READ CAREFULLY: Most malfunctions in new equipment are the result of improper operation and/or set-up assembly. PREPARATION: Remove TORC Torque Machine from shipping container. INSPECTION: Visually inspect all components for shipping damage. If any damage is found, notify carrier immediately. -
Page 9: Electrical Connections
Electrical Connections Ensure proper power availability to prevent motor failure or dangerous electrical overloading. Compare the motor nameplate for required amperage. Do not use electric pump if the 3-prong electrical plug is not whole. Minimize the length of extension cords and be sure they are of adequate wire size, with ground connections. Extension cord should be #10 AWG gauge. -
Page 10: Operation
OPERATION General All TORC, LLC. Torque Machines are supplied completely assembled and ready for use. A TORC Hydraulic Power Pack (for use with your TORC machine) is recommended to provide the speed, pressure, and portability that makes your TORC System efficient and accurate. -
Page 11: Inserting The Ratchet Link
Inserting the Ratchet Link The “hook” on the end of the power head is inserted into the cutout on the top of the link plates. The power head is then swung down to rest along the base of the link side plate. At this point, the link pin hole of the power head and link will align. -
Page 12: Setting Torque
Next, find the pressure-torque conversion table applicable to the tool which you intend to use. An example of finding the desired torque required is as follows: Assume you are going to use a TORC, LLC. TTZ tool to torque a 1-1/4” bolt to 1,265 ft. lbs. - Page 13 Setting the Pressure on the Pump To set the pressure on the pump, follow this procedure: 1. Loosen the wing nut below the “T” handle on the pump’s external pressure regulator. Then turn the “T” handle (shown below) counterclockwise (CCW) until it turns freely and easily. 2.
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Page 14: Operating The Torque Machine
Operating the Torque Machine 1. By pushing down on the remote control button in the advance position, the rear of the tool will be pushed back until the reaction arm makes contact with its reaction point. 2. Continue to hold down the button as the socket turns until you hear an audible “click” which will signify the hydraulic cylinder inside the tool is fully extended and will not turn the socket further. -
Page 15: Torc, Llc. Power Packs
TORC POWER PACKS General Information All TORC Power Packs operate in a pressure range from 500 to 10,000 PSI and are fully adjustable. They have been engineered and designed for portability and high flow for increased speed. Before using your TORC power pack, check the following points: •... -
Page 16: Operation
Your TORC hydraulic pump has been designed with an auto shut off system. The pump will shut off after approximately 30 seconds of non-cycling. This will prevent overheating and unnecessary wear which will prolong... -
Page 17: Preventive Maintenance
Tool failure, although rare, does occur. Such failure is most often in the hydraulic couplers or hoses. These items are repairable or replaceable immediately. Failure of structural members of the tool are quite rare, but replacement parts are available from stock. All repairs to TORC, LLC. tools may be made by reasonably experienced individuals according to the aforementioned instructions. -
Page 18: Preventive Maintenance - Hydraulic Power Packs
Preventive Maintenance - Hydraulic Power Packs TORC, LLC. Hydraulic Power Packs are precision-built units and, as such, do require a certain amount of care and maintenance. • Hydraulic Oil Oil should be completely changed after every 40 hours of operation, or at least twice a year. Always make sure the reservoir is filled with fluid. -
Page 19: Troubleshooting
SECTION VI TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REQUIRED ACTION Gauge shows pressure build-up but the 1. Couplings loose or inoperative 1. Tighten and/or replace couplings. Use Test #1 tool will not cycle listed below to isolate problem. 2. Solenoid inoperative 2. Check using test #2 below. If solenoid is bad, replace. - Page 20 1. Run test #5. Replum system as necessary. 2. Multiple hoses in even numbers 2. As plumbed, TORC, LLC. hoses may only be joined together in odd numbers ONLY. If it is necessary to use 2,4,6 hoses - make an adapter from spare high pressure couplings and nipples.
- Page 21 SYMPTOM PROBABLE CAUSE REQUIRED ACTION Gauge records no pressure 1. Gauge connection is loose l. Tighten coupling. 2. Bad gauge 2. Replace gauge 3. Pump will not build pressure 3. See cylinder pressure will not build pressure- above 4. Tool seals are blown 4.
- Page 22 Continue to tighten until the flow stops plus a quarter turn. TEST #5 THIS TEST SHOULD BE RUN PRIOR TO EVERY USE OF A TORC, LLC. TOOL Connect the tool, pump, and hoses together as normal. Cycle the pump several times. Cycle the system once more and observe the sequence of operation.
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Page 23: Appendices
APPENDIX A TTZ TOOL PARTS LIST ITEM DESCRIPTION TTZ-1 TTZ-2 TTZ-4 TTZ-8 TTZ-14 TTZ-20 HOUSING TTZ-01-01 TTZ-02-01 TTZ-04-01 TTZ-08-01 TTZ-12-01 TTZ-30-01 PISTON ROD ASSEMBLY TTZ-01-06 TTZ-02-06 TTZ-04-06 TTZ-08-06 TTZ-12-06 TTZ-30-06 END CAP WITH SEAL TTZ-01-02 TTZ-02-02 TTZ-04-02 TTZ-08-02 TTZ-12-02 TTZ-30-02... -
Page 24: Parts List
APPENDIX B TTZ LOW CLEARANCE LINK PARTS LIST *TTZ-1 PARTS ONLY NOTE: “#” DESIGNATES LINK BLANK NUMBER ITEM DESCRIPTION TTZ-1 TTZ-2 TTZ-4 TTZ-8 TTZ-14 SIDE PLATE RIGHT/LEFT TTZ-01-52R/L # TTZ-02-52R/L # TTZ-04-52R/L # TTZ-08-52R/L # TTZ-12-52R/L # DRIVE PLATE TTZ-01-35 #... -
Page 25: C Tt Z Slim Li N K Part S List
APPENDIX C TTZ SLIM LINK PARTS LIST NOTE: “#” DESIGNATES LINK BLANK NUMBER ITEM DESCRIPTION TTZ-02-SLIM TTZ-04-SLIM TTZ-08-SLIM SIDE PLATE, RIGHT, SLIM TTZ-02-52R #SLIM TTZ-04-52R #SLIM TTZ-08-52R #SLIM SIDE PLATE, LEFT, SLIM TTZ-02-52L #SLIM TTZ-04-52L #SLIM TTZ-08-52L #SLIM DRIVE PLATE, SLIM # TTZ-02-35 #SLIM TTZ-04-35 #SLIM TTZ-08-35 #SLIM... -
Page 26: D Ttz Dimensional Data
APPENDIX D TTZ DIMENSIONAL DATA IMPERIAL OVERALL LINK SWIVEL TOOL LINK RADIUS MODEL TORQUE* LENGTH HEIGHT HEIGHT WIDTH WIDTH (H1) (H2) (W1) (W2) 1” - 1- 13/16” 0.30” 4.23” 3.42” 1.09” 1.06” 0.94” TTZ- 1 980 ft. lbs. 1” - 2-3/8” 0.38”... - Page 27 APPENDIX D TTZ DIMENSIONAL DATA METRIC LINK SWIVEL TOOL LINK RADIUS OVERALL MODEL TORQUE* HEIGHT HEIGHT WIDTH WIDTH LENGTH (L) (H1) (H2) (W1) (W2) TTZ- 1 24-46 mm 1.356 Nm 8,0 mm 107,0 mm 87,0 mm 27,7 mm 27,0 mm 24,0mm TTZ- 2 24-60 mm...
- Page 28 FOR MAINTENANCE IN EVERY INDUSTRY Characterized by PERFORMANCE Durability and Looks! 124 Allegheny Road, Mt. Bethel, PA 18343 USA Tel: 1-888-444-TORC(8672) E-Mail: INFO@TORC.COM...
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