Summary of Contents for WirelessHART TP400W
- Page 1 OPERATION, MAINTENANCE AND INSTRUCTION MANUAL Wireless HART Position Transmitter TP400 T P 4 0 0 W M E...
- Page 2 smar www.smar.com Specifications and information are subject to change without notice. Up-to-date address information is available on our website. web: www.smar.com/contactus.asp...
- Page 3 Introduction NOTE This manual is compatible with version 7.XX, where 7 indicates software version and XX software release. The indication 7.XX means that this manual is compatible with any release of software version 7. Waiver of responsibility The contents of this manual abides by the hardware and software used on the current equipment version.
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Page 4: Table Of Contents
TP400 WirelessHART - Operation, Maintenance and Instructions Manual TABLE OF CONTENTS SECTION 1 - INSTALLATION ....................... 1.1 GENERAL ..........................1.1 INSTALLATION PROCEDURE ....................1.1 ANTENNA ROTATION ....................... 1.6 HOUSING ROTATION ....................... 1.7 MAINTENANCE PORT ......................1.8 LINEAR ROTARY AND LINEAR MAGNET ................1.9 CENTRALIZER DEVICE OF LINEAR MAGNET ................ - Page 5 HSE, H1, Profibus or Modbus. WirelessHART Gateway (DF100) It is a "translator" equipment. Thus it converts data from the host to the WirelessHART protocol, used by the devices connected to the WirelessHART network, and converts data from the devices to the host. In general, the WirelessHART Gateway (DF100) incorporates the features of Network Manager and Access Point.
- Page 6 WirelessHART network. Planning a WirelessHART network The planning of a WirelessHART network is a task that is very similar to the activities that currently we perform with conventional wired devices. Furthermore, due to the simplicity of a mesh WirelessHART network, is exempt, in general, detailed field surveys, which are usually needed when we plan networks based on other wireless technologies.
- Page 7 WirelessHART Network Manager control. Integration with the host The gateway connects the WirelessHART field devices to the host system. Plan what devices and what data are needed. Also, the stations or applications which will process the data have to be clearly defined.
- Page 8 Place the repeaters as needed. Installation As mentioned before, WirelessHART devices should be connected to the process and configured the same way as conventional wired HART devices. Handheld terminals can be used normally. Just be sure of having it properly uploaded with the latest DD files of the devices. However, it is known that the WirelessHART devices have characteristics inherent to the technology.
- Page 9 Always install the device with the antenna in the vertical direction. None WirelessHART device must be located at the highest point of the plant, preventing it to work as possible lightning rod;...
- Page 10 TP400 WirelessHART - Operation, Maintenance and Instructions Manual ATTENTION If the device was not purchased with the gateway, i.e. the gateway already has values of Network ID and Join Key different from the default values, it is necessary to set these parameters in the device so that it properly connects to the network: first configure Network ID and then Join Key, restarting the device after settings.
- Page 11 We recommend a visit to the HART Communication Foundation website for additional information about the WirelessHART protocol such as WirelessHART project planning, positioning of devices, commissioning and verification tools, and practices. TP400 WirelessHART The TP400 is a WirelessHART transmitter for position measurement and it is part of the family of Smar devices.
- Page 12 TP400 WirelessHART - Operation, Maintenance and Instructions Manual...
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Page 13: Section 1 - Installation
The following figures show the dimensions and usual mounting positions of the position transmitter. ATTENTION The TP400 WirelessHART must always be installed with the antenna positioned upwards. Do not rotate the antenna, because the cable may break. To access the display and the main board remove the front cover. This cover can be locked by the cover locking screw. - Page 14 TP400 WirelessHART – Operation and Maintenance Instruction Manual Rotary Movement Install the magnet on the valve stem using the magnet mounting bracket. ROTATY MAGNET ROTARY BRACKET MAGNET M6x1 SCREWS (4 PLACES) POSITIONER VALVE STEM TRANSMITTER Figure 1.1 - Transmitter on a Rotary Actuator...
- Page 15 Installation Linear Movement Install the magnet on the valve stem using the magnet mounting bracket. The linear magnet movement must be orthogonal (90º) in relation to the main axis of the position transmitter. For example, if the linear magnet movement is vertical, the transmitter main axis must be horizontal, as show in Figure 1.3.
- Page 16 “L” BRACKET WITH “U” CLAMP FOR REMOTE POSITION TRANSMITTER REMOTE SENSOR Figure 1.4 – Position Transmitter on Linear Actuator with Remote Position Sensor PLUG NOTE: DIMMENSIONS IN MILIMETERS (INCH) Figure 1. 5 – Dimensional Drawing of TP400 WirelessHART in mounting in vertical...
- Page 17 Installation FLEXIBLE SHIELDED CABLE AVAILABLE LENGHTS: 5 m, 10 m, 15 m, 20 m THREADS FOR SCREWS M6X1 Figure 1.6 - Dimensional Drawing of TP400 WirelessHART with Remote Sensor...
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Page 18: Antenna Rotation
TP400 WirelessHART – Operation and Maintenance Instruction Manual Figure 1.7 – Arrangement scheme of WirelessHART devices Antenna Rotation The antenna does not have rotation limits to allow easier device installation in several areas and positions. However, it is suggested that its movement is restricted to the upper 180° (90° left and 90°... -
Page 19: Housing Rotation
If the mounting position does not allow rotation of the antenna to a vertical position, the housing must be rotated until the rotational movement of the antenna to the vertical position is reached. It is of utmost importance for the quality of the WirelessHART network signal transmission that the antenna stays on the vertical position.. -
Page 20: Maintenance Port
"CN1" and "CN2" which are shown in the next figure. Figure 1. 11 – Position transmitter maintenance port A configurator can be connected to the communication terminals of the position transmitter through its connection terminals. Figure 1.12 – Wiring Diagram of configurator to TP400 WirelessHART... -
Page 21: Linear Rotary And Linear Magnet
Installation Linear Rotary and Linear Magnet The models are linear and rotary magnet for use in linear and rotary actuators, respectively. Linear Magnet Rotary Magnet Figure 1.13 – Linear and Rotary Magnet Models Centralizer device of linear magnet NOTE Centralizer device of linear magnet is used for all type of linear bracket. Figure 1.14 - Centralizer device of linear magnet Remote Sensor Position The remote sensor potion is an accessory recommended for high temperature and extreme... - Page 22 TP400 WirelessHART – Operation and Maintenance Instruction Manual There is no friction between the magnet internal face, linear of rotary, and the remote position sensor bulge when excursioning for opening or closing the valve. The magnet and the remote sensor bulge are not too far.
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Page 23: Installation In Hazardous Areas
Installation Installation in Hazardous Areas ATTENTION Explosions can result in death or serious injury besides financial damage. Installation of this instrument in an explosive environment must be compliant with the national standards and according to the local environmental protection method. Before proceeding with the installation match the certificate parameters according to the environmental classification. - Page 24 TP400 WirelessHART – Operation and Maintenance Instruction Manual 1.12...
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Page 25: Section 2 - Operation
SENSOR CIRCUIT POSITION SENSOR MAGNET Figure 2.1 - TP400 WirelessHART Block Diagram SENSOR BOARD: Hall Effect Position Sensor The magnet, installed in the instrument to the position to be measured, moves the of the instrument movement accordingly. The hall effect position sensor detects the movement and produces a small voltage change variation proportional to the magnetic field variation due to the magnet movement. - Page 26 TP400 WirelessHART - Operation and Maintenance Instruction Manual MAIN BOARD: Central Processing Unit (CPU), RAM, FLASH and FRAM The CPU is the intelligent portion of the position transmitter, being responsible for the management and operation of all other blocks. The firmware is stored in a FLASH memory while the calibration data, identification and configuration are stored in nonvolatile FRAM.
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Page 27: Local Adjustment
Once the display shows the desired option, change the magnetic tool to (S) to select and navigate within the branch of the selected option. Removing the magnetic tool will allow the device to save the configurations (in case of changing). The options available for TP400W local adjustment are: Figure 2.3 – Local adjustment - Options... -
Page 28: Write Protection
Another way to protect the writing, but partially, is using the Lock Device option (WirelessHART). This option is used in WirelessHART devices to block the writing for only one configuration master, Communication Port or Gateway. With this function user avoids configuration conflicts when acting by one of the configurators in dangerous situations. -
Page 29: Functional Description - Display (Lcd)
WIRELESS NETWORK Figure 2.4 – Display Monitoring During normal operation, the TP400 WirelessHART is in the monitoring mode. In this mode, indication alternates between the three variables (LCD_1, LCD_2, LCD_3) as configured by the user. The display indicates engineering units, values and parameters simultaneously with most status indicators. - Page 30 TP400 WirelessHART - Operation and Maintenance Instruction Manual...
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Page 31: Section 3 - Maintenance
Section 3 MAINTENANCE General The network position transmitter TP400 WirelessHART are extensively tested and inspected before being sent to the user. All maintenance service should be done by a qualified person and the exchange of components (supplied by Smar) should only be performed by people certified to do so. - Page 32 TP400 WirelessHART - Instruction, Operation and Maintenance Manual Figure 3.2 – Antena safety rotation Here is the disassembly procedure of TP400. Figure 3.3 indicates the position of the components mentioned in this description Open the frontal (1) and rear covers (15);...
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Page 33: Assembly Procedure
Maintenance Assembly Procedure ATTENTION This type of operation should be done in a safe area and with the position transmitter turned off. Here is the assembly procedure of TP400. Figure 3.3 indicates the position of the components mentioned in this description. Tighten the antenna with a wrench. -
Page 34: Troubleshooting
TP400 WirelessHART - Instruction, Operation and Maintenance Manual Troubleshooting 1) Device does not connect to the WirelessHART network. POSSIBLE CAUSES: The device is turned off; The Network Manager/Gateway is turned off; The device is far from the Network Manager/Gateway or other device connected to it;... -
Page 35: Exploded View
Maintenance Exploded view Figure 3.3 – Exploded view Accessories and Spare Parts ACCESSORIES ORDERING CODE DESCRIPTION SD-1 Magnetic tool for local adjustment. Palm* Palm Handheld, 16 Mbytes, including installation software and startup of HPC401. HART Interface - (HPC401 Plus) for Palm, including configuration package for Smar transmitters and HPC401* generic transmitters. - Page 36 TP400 WirelessHART - Instruction, Operation and Maintenance Manual LISTA DE SOBRESSALENTES CATEGORIA DESCRIÇÃO DAS PARTES POSIÇÃO CÓDIGO (NOTA1) FRONT COVER (WITH WINDOW FOR INDICATION) 400-0822 COVER O-RING (NOTE 3) 204-0122 DISPLAY (WITH SCREWS) 400-0828 CARBON STEEL 400-0905 MAIN BOARD FIXATION SCREW...
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Page 37: Returning Materials
Maintenance Returning Materials Should it become necessary to return the position transmitter and/or configurator to SMAR, simply contact your local agent or SMAR office, informing the defective device's serial number, and return it to our factory. In order to expedite analysis and solution of the problem, the defective item should be returned with a description of the failure observed, with as much details as possible. - Page 38 TP400 WirelessHART - Instruction, Operation and Maintenance Manual...
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Page 39: Section 4 - Technical Characteristics
® HART Version 7 protocol, with TP400 WirelessHART command set. ® A HART transmitter specific review must be managed according to the TP400 WirelessHART Communication Protocol transmitter. ® HART is a trademark of HART Communication Foundation. Digital output via 2.4 GHz radio frequency, according to HCF_SPEC-65 Rev. 1.0. - Page 40 TP400 WirelessHART - Operation, Maintenance and Instructions Manual PHYSICAL SPECIFICATIONS In SAE 1020 Carbon Steel with electrostatic polyester paint or Stainless Steel. Mounting Brackets Including accessories (bolts, nuts, washers and U-clamp) in Carbon Steel or Stainless Steel. Stainless Steel plate with label in special plastic.
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Page 41: Ordering Code
Technical Characteristics Ordering Code MODEL TP400 POSITION TRANSMITTER COD Communication Protocol WirelessHART COD Security Option Standard (for use in measurement and control) COD Local Indicator With digital indicator COD Electrical Connection M20 X 1.5 (also standard antenna for wireless device) - Page 42 TP400 WirelessHART - Operation, Maintenance and Instructions Manual...
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Page 43: Appendix A - Srf - Service Request Form
Appendix A SRF – Service Request Form TP Position Transmitter GENERAL DATA Model: TP400 ( ) Firmware Version: ______________________ Serial ________________________________________________ Number: TAG: _________________________________________________________________________________________________ Remote Position Yes ( ) No ( ) Sensor? Action: Rotary ( ) Linear ( ) Travel: 30 mm ( ) 50 mm ( ) - Page 44 TP400 WirelessHART – Operation and Maintenance Instruction Manual Returning Materials Should it become necessary to return the transmitter and/or configurator to SMAR, simply contact our office, informing the defective instrument serial number, and return it to our factory. In order to speed up analysis and solution of the problem, the defective item should be returned with a description of the failure observed, with as much details as possible.
- Page 45 Appendix B BATTERY SAFETY DATASHEET Section 1 – Identification Manufacturer: Tadiran Model: TL-5920 US office address: 2001 Marcus Avenue, Suite 125E, Lake Success, NY 11040 Emergency Telephone: 1-800-424-9300 Information Telephone: 1-516-621-4980 Section 2 – Composition Ingredients Lithium Metal (Li) <5% Thionyl Chloride (SOCl2) <47% Carbon (C)
- Page 46 TP400 WirelessHART – Operation and Maintenance Instruction Manual Batteries may explode when exposed to: excessive heat (above 150 °C), recharged, discharged below 0V, punched and crushed. Hydrogen Chloride (HCl) and sulfur dioxide (SO ) can be formed during thermal decomposition of Cl Section 6 –...