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Santa Fe Cycles Assembly Manual

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Santa Fe Cycles Assembly Guide
Introduction
Congratulations on your purchase of your new Santa Fe bicycle. You have
purchased a bicycle that has many features and qualities.
Please take a few minutes and read through this manual before you ride your
bicycle for the first time. Learning about this product and safe riding and
maintenance will return many years of enjoyment and useful life.
Throughout this manual, there are several important safety notes, which we
recommend you read very carefully. Riding a bicycle is a sport, and like many
sports, it involves taking the risk of injury and damage. Since most injuries result
from unsafe riding or lack of proper maintenance, this manual focuses on helping
you learn about safe riding and how to keep your bicycle in good riding condition.

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Summary of Contents for Santa Fe Cycles

  • Page 1 Santa Fe Cycles Assembly Guide Introduction Congratulations on your purchase of your new Santa Fe bicycle. You have purchased a bicycle that has many features and qualities. Please take a few minutes and read through this manual before you ride your bicycle for the first time.
  • Page 2 TOOLS REQUIRED for the ASSEMBLY - Phillips Screwdriver - 10, 15mm wrench - 5, 6.. Allen wrench 6” Adjustable wrench...

  • Page 3: Removing Packaging

    1) REMOVING PACKAGING Carefully remove all packing material from bicycle and inspect the bike for missing parts or any damages which may have occurred during shipping. If damage is found, please take photo/s of the damage and email us as soon as possible. Main frame/wheels Front basket kit with mounting screws, bolts...
  • Page 4 L-R : Rear Rack, Pedals, Seat, Seat tube, Headlight with mounting screws...
  • Page 5 Step 2- Remove black protective plastic caps from each wheel.
  • Page 6 Step 2 cont...
  • Page 7 Step 3- Fit front wheel. Loosen nuts on each end of front axel Note: the locking axle L-washer, this latches onto the front fork...
  • Page 8 Fit front wheel into the forks, do not tighten completely as the front basket mount bracket will go on here in a later step. Step 4. Handlebar assembly Step 4 cont.
  • Page 9 Slide off black cap from the bottom of stem and loosen handlebar stem bolt using allen key. Slide Handlebar assembly in to position on bike frame, align handlebar with the direction of front wheel. When satisfied with the position of handlebar, tighten headstem bolt using allen key.
  • Page 10 Step 5. Front Brakes. Loosen brake pad bolts using allen key. Rotate brake pads 90 degrees Unscrew brake lever adjuster nut shown , slide on to brake cable using the cam guide Note: for smoother pull on brake lever, cable can be lightly oiled internally using silicone grease or light machine oil.
  • Page 11 Fit cable stop in to brake handle and guide through handle bracket, screw in cam guide. Squeeze brake calipers together and align brake pads with the wheel rim, tighten allen key bolts on brake pads. Fit brake cable elbow in to brake caliper, Adjust cable as required.
  • Page 12 STEP 6. Front Mudguard Slide mudguard in to place, make sure top mudguard bracket is aligned with hole at the back of the frame. Fit bolt ,flat washer and nut. Align rear chrome mudguard bracket with holes on lower fork assembly, fit bolts. TIGHTEN ALL HARDWARE involved in this step.

  • Page 13: Step 9. Rear Mudguard

    STEP 8. Fit pedals to crank arm, screw in and tighten using 15MM spanner. ** pedals are marked L = Left hand side, R = Right hand side ** Note: Left pedal screws in Counter clockwise, Right pedal screws in clockwise STEP 9.

  • Page 14: Step 10. Seat Assembly

    STEP 10. SEAT ASSEMBLY. Disassemble seat bracket using allen key, please note order of disassembly. Insert seat into bracket,reassemble and tighten. Undo pull clamp on bike frame, insert seat post assembly in to bike frame. Tighten pull clamp. STEP 11. Rear brake assembly, please repeat steps as per front brake assembly.
  • Page 15 STEP 12. Fit bell assembly to Left side of handle bar assembly, making sure bell can be rung using left thumb while holding on to hand grip. STEP 13. FRONT BASKET ASSEMBLY. Align large chrome bracket lower holes with holes on lower fork assembly, insert screws, do not tighten fully.
  • Page 16 STEP 13 Cont. Align basket assembly with bracket on bike frame headstem insert bolt through long slotted hole, put on the nut, do not tighten at this point. STEP 13 Cont. Align lower chrome bracket with bottom of the basket, place lower bracket between basket and threaded plate.
  • Page 17 STEP 14. REAR Rack/PARCEL HOLDER. Place parcel holder on bike frame. Align lower bracket holes with corresponding holes located above rear axle assembly, loosely tighten using hex headed bolts. Align top bracket holes with corresponding holes located just below seat post, insert remaining screws. TIGHTEN ALL HARDWARE INVOLVED IN STEP 14.

  • Page 18: Step 15. Headlight Assembly

    STEP 15. HEADLIGHT ASSEMBLY. Fit headlight bracket to left hand side of front fork assembly, loosely tighten nuts, fit headlight to bracket. ** headlight assembly should fit in to position as indicated by bend on lower chrome basket bracket. ** TIGHTEN ALL HARDWARE INVOLVED IN STEP 15.

  • Page 19: Basic Maintenance

    BASIC MAINTENANCE You have made a wise decision on purchasing a SantaFe bicycle. To make sure that it stays in good condition for many years of service and riding pleasure, we suggest the following: CLEANING AND LUBRICATION Keeping your bicycle clean not only enhances the appearance of your bike, but also helps maintain the performance of vital components.
  • Page 20 wheel, you will need to disconnect the front brake cable and brake arm from the fork. 2. Open the valve and squeeze the remaining air out of the tube. To open the valve, using a small screwdriver or tip of a tire lever, press on the valve pin.

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