American Sportworks 5210 208cc FUN KART Owner's Manual
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American Sportworks 5210 208cc FUN KART Owner's Manual

American Sportworks 5210 208cc FUN KART Owner's Manual

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Book 2 of 2
MODEL 5210 / AGES 13+ / 24 MPH MAX SPEED
5210 208cc FUN KART
OWNER'S MANUAL
15362R1 rev. A
pub. 05/19/2015
THIS VEHICLE IS FOR OFF-ROAD USE ONLY. THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS,
STREETS, HIGHWAYS AND THOROUGHFARES. THE OWNER AND EACH OPERATOR MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE
INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE. CHILDREN MUST BE 13+ YEARS OF AGE FOR THIS VEHICLE AND SUPERVISED BY AN ADULT AT ALL TIMES WHEN USING
THIS FUN KART. SPEED REDUCTION KITS ARE AVAILABLE FOR ALL VEHICLES. THIS VEHICLE IS NOT A TOY.

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Summary of Contents for American Sportworks 5210 208cc FUN KART

  • Page 1 Book 2 of 2 MODEL 5210 / AGES 13+ / 24 MPH MAX SPEED 5210 208cc FUN KART OWNER’S MANUAL 15362R1 rev. A pub. 05/19/2015 THIS VEHICLE IS FOR OFF-ROAD USE ONLY. THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS, STREETS, HIGHWAYS AND THOROUGHFARES.

  • Page 2: Limited Warranty

    Fun Karts Limited Warranty: American SportWorks (hereinafter referred to as “ASW”) hereby warrants to the original purchaser that the frame, component parts and engine of your new ASW Fun Kart will be free from defects in material and workmanship. Your period of warranty is thirty (30) days from date of purchase (except as noted below).

  • Page 3: Table Of Contents

    TABLE OF CONTENTS ASW Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i SECTION 1 INTRODUCTION Forward .

  • Page 4: Vehicle Warranty / Emissions Warranty

    . Children must be 13 years of supplied with your vehicle, please contact age or older and supervised by an adult at all times when using the American SportWorks at 800-643-7332 or visit vehicle . This vehicle is not a toy . our website at www.amsportworks.com. Be sure to follow the recommended maintenance schedule and service your machine accordingly . Preventative maintenance is...

  • Page 5: Kart Operation

    SECTION 2 operation KART OPERATION A. Operation controls WARNING Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it.
  • Page 6 SECTION 2 operation G. Seat Adjustment The unit is equipped with an adjustable driver’s seat. To adjust, lift the lever just in front of the seat bottom and move the seat either forward or backward. Release the lever at the desired seat location, ensuring that it snaps back into place to lock the seat in position. WARNING Never operate this vehicle when the seat is not securely locked into position.

  • Page 7: Kart Features And Locations

    SECTION 2 operation Kart Features and Locations Spoiler Manual Choke Whip Flag Stem Steering Wheel Park Brake Latch Fuel Tank Backup Recoil Start Air Filter Fuel Valve Fuel Tank Fuel Valve Air Filter Engine Stopswitch Backup Recoil Start 5210 OWNERS MANUAL 15362R1 rev.

  • Page 8: Replacement Parts & Service

    Take this manual and all supplements to the dealer when ordering parts in person. If replacement parts are not available from a dealer, they may be ordered directly from American Sportworks by contacting ASW at 1-800-643-7332 or online at www.amsportworks.com.

  • Page 9: Belt Replacement

    SECTION 3 maintenance D. Belt Replacement Ensure the kart is on a smooth flat surface and the engine is OFF. Apply parking brake. Remove the three mounting bolts for the belt cover. Remove mounting screw located behind the belt cover at the bottom. Using a ½” socket or box wrench, remove the driver (front) pulley mounting bolt and pull the pulley off the crank shaft.

  • Page 10: Front Wheel Alignment

    SECTION 3 maintenance G. Front Wheel Alignment (see fig. G1) The front wheels should be set with a “toe-in” from 1/4” to 1/2”. At the centerline of the tires, measure the Distance A and the Distance B. For proper toe adjustment, Dimension A should be 1/4”...

  • Page 11: Specifications

    SECTION 3 maintenance 5210 SPECIFICATIONS ENGINE FRAME Type Single Cylinder, 208cc, Air Cooled, 4 cycle Type - Heavy Gauge - Jig Welded 1.125” Main Frame Power (BHP @ RPM) ≈ Rear Axle 7/8” Hardened Alloy Steel 6.45 @ 3573 Torque (Ft-lbs @ RPM) ≈...
  • Page 12 7625 DiSalle Boulevard Fort Wayne IN 46825 62194 Commercial Street Roseland, LA 70456 Toll Free 800-643-7332 Fax 800-399-1399 www .amsportworks .com...

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