Table of Contents
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Owner's Manual
Parts Manual
READ THIS MANUAL CAREFULLY,
IT CONTAINS IMPORTANT SAFETY INFORMATION.
Dune Buggy
MINIMUM
RECOMMENDED
OPERATOR AGE:
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It does not conform to Federal Motor Vehicle Safety Standards, and in regards
to operation on public streets, roads, or highways is illegal.
16
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Table of Contents
Summary of Contents for Hammerhead GTS150
- Page 1 Owner's Manual Parts Manual READ THIS MANUAL CAREFULLY, IT CONTAINS IMPORTANT SAFETY INFORMATION. Dune Buggy MINIMUM RECOMMENDED OPERATOR AGE: FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It does not conform to Federal Motor Vehicle Safety Standards, and in regards to operation on public streets, roads, or highways is illegal.
- Page 2 Modification to the vehicle, including the use of performance parts or non-original parts, will void the warranty in its entirety, unless express written approval stating that the warranty will not be voided is obtained from Hammerhead. Defective parts are...
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Page 3: Faq’s
Hammerhead Off-Road upon failure and are required to be held by the dealer for 30 days from the time of the initial repair date. The warranty does not cover damage or faults caused by misuse, negligence, alterations, accidents or any abnormal use including the use of non genuine parts, renting or leasing, competition or racing. - Page 4 Hammerhead Off-Road Warranty Registration Form Registration Terms & Conditions: In order to activate the warranty, please follow the instructions below: Make a copy of the Bill of Sale Make a copy of Pre-Delivery Checklist Make a copy of Buyer-Safety Agreement...
- Page 5 Hammerhead Buyers Safety Agreement (1/2) ______Always read the owner’s manual carefully before riding and follow the operating procedures described in the owner’s manual. ______Pay close attention to all warnings contained in the manual and on all labels. ______These vehicles are designed for riders of ages 5 through 8 for 50cc, 9 through 15 for 80cc, 16 and older for 150cc, 18 and older for 250cc, 400cc, 500cc.
- Page 6 Hammerhead Buyers Safety Agreement (2/2) ______Always be careful when skidding or sliding. On extremely slippery surfaces such as ice, go slow and be very cautious in order to reduce the chance of skidding or sliding out of control. ______Never do wheelies, jumps or any stunts.
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Page 7: Table Of Contents
CONTENTS OWNER' S MANUAL Page 1. FOREWORD ------------------------------------------------------------------------------------------------------------------------------------------------------------------ 2. A FEW WORDS ABOUT SAFETY --------------------------------------------------------------------------------------------------------------------------------------- 3. IMPORTANT SAFETY INFORMATION --------------------------------------------------------------------------------------------------------------------------------- 4. SAFETY LABELS ------------------------------------------------------------------------------------------------------------------------------------------------------------- 5. ARE YOU READY TO DRIVE ? ------------------------------------------------------------------------------------------------------------------------------------------ 6. SAFE DRIVING PRECAUTIONS ---------------------------------------------------------------------------------------------------------------------------------------- 7. P.D.L------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 8. SPECIFICATIONS ------------------------------------------------------------------------------------------------------------------------------------------------------------ 9. -
Page 8: Foreword
FOREWORD Thank you for purchasing our dune buggy. We hope you will enjoy it. Before you start to operate the Dune Buggy, please read through this Owner's Manual carefully as it contains important safety and maintenance information. Failure to follow the warnings contained in this manual can result in serious injuries or death. -
Page 9: A Few Words About Safety
A FEW WORDS ABOUT SAFETY In order to keep everyone safe, you must take responsibility for the safe operation of your Dune Buggy. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others. -
Page 10: Important Safety Information
IMPORTANT SAFETY INFORMATION Your Dune Buggy will provide you with many years of service and pleasure.Providing you take responsibility for your own safety and understand the challenges you can meet while driving. There is much that you can do to protect yourself while operating your dune buggy. You'll we consider most important. -
Page 11: Crankcase Assy.(2)
IMPORTANT SAFETY INFORMATION Drive within Your Limits Pushing limits is another major cause of Dune Buggy accidents. Never drive beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, safely. Don't Drink and drive Do not operate this Dune Buggy at night. is dangerous and can increase the possibility for an accident. -
Page 12: Safety Labels
SAFETY LABELS This section presents some of the most important information and recommendations to help you drive your Dune Buggy safely. Please take a few moments to read these pages. The labels should be considered permanent parts of the Dune Buggy becomes hard to read, contact your dealer for warning label replacements. -
Page 13: Are You Ready To Drive
ARE YOU READY TO DRIVE ? Before each drive, you need to make sure that you and your dune buggy are both ready to drive. To help get you prepared, this section discusses how to evaluate your driving readiness, what items you should check on your dune buggy, and adjustments to make for your comfort, convenience, or safety. -
Page 14: Left Cover Assy
ARE YOU READY TO DRIVE ? Additional Driving Gear In addition to a helmet and eye protection, we also recommend: Driver Training WARNING Operating this dune buggy without your seat belt could cause you to be thrown from the dune buggy, causing serious injury or death. No Alcohol or Drugs WARNING Operating this dune buggy after consuming alcohol or drugs can seriously affect your... -
Page 15: Safe Driving Precautions
SAFE DRIVING PRECAUTIONS should not drive your dune buggy on paved surfaces. WARNING Operating this dune buggy on paved surfaces may seriously affect handling and control of the dune buggy, and may cause the dune buggy to go out of control. Never operate the dune buggy on any paved surfaces, including pavements, driveways, car parks and streets. -
Page 16: Oil Pump Assy
SAFE DRIVING PRECAUTIONS Use Dune Buggy on Unfamiliar or Rough Terrain WARNING Failure to use extra care when operating this dune buggy on unfamiliar terrain could result in the dune buggy overturning or going out of control. Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the dune buggy. - Page 20 IGNITION KEY SWITCH & HEADLAMP SWITCH ENGINE START BUTTON ENGINE STOP BUTTON First, insert the key into the key-switch, turn the key clockwise to “ON” position. Secondly, push the “Engine Start Button”, (the illuminate button) in for 5 seconds to start the engine. If the engine does not start, release the button for 5 seconds and try again.
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Page 22: Operation
OPERATION Component locations STEERING WHEEL SEAT BELT REAR CARGO RACK TANK COMP. FUEL FUEL TANK CAP Figure 2... - Page 23 OPERATION C. Passengers The dune buggy allows for two riders only. Combine maximum weight of driver and the passenger should not exceed 180kg or 400lbs. D. Seat Adjustment The seat must always be securely fastened in the the foot pedals, steering wheel, and the remote a.
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Page 24: Operation/Service Instructions
OPERATION/SERVICE INSTRUCTIONS F. Starting And Operating Instructions Figure 5 SERVICE INSTRUCTIONS A. Service Air Cleaner Service air cleaner every 20 hours Figure 6... -
Page 25: Service Instructions
SERVICE INSTRUCTIONS B. Engine Lubrication WARNING Used Oil Must Be disposed of at a proper collection Center ENGINE OIL PLUG, COVER Figure 7 C. Spark Plug SEAM,DIRT,CARBON VERIFY 0.6-0.7mm WASHER VERIFY SEAM VERIFY Figure 8... - Page 26 SERVICE INSTRUCTIONS E. Cleaning Instructions F. Dune Buggy Lubrication everyday. G. Chain Lubrication (See Fig. 10) NUT 1 DRIVE CHAIN ADJUSTMENT NUT 2 3/8"-1/2" DRIVE CHAIN Figure 10...
- Page 27 SERVICE INSTRUCTIONS H. Chain Adjustment I. Adjustment of Front And Rear Shock LEFT ROTATE RIGHT ROTATE J. Storage Instruction SPRING ADJUSTMENT CAM Figure 11 WARNING WARNING Do not drain fuel while engine is hot. Be sure to move outside before draining fuel.
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Page 28: Repair
REPAIR A. Front Wheel Replacement Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to remove the 4 lug nuts to remove the wheel. (See Fig. 12) Figure 12 B. Rear Wheel Replacement Do not disassemble the castle nuts when you replace the rear wheels and hub assembly. - Page 29 REPAIR C. Front Wheel Alignment a. The front wheels should be “toe-in” from 1/8” to 1/4”. To check for alignment, measure distance A and B between the centerline (CL) of the wheels. The proper toe-in dimension A should be 1/8” – 1/4” greater than dimension B. b.
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Page 30: Wiring Diagram
Replace gearbox oil C, I Chassis Fuel switch/fuel tank Battery Valve clearance of engine A: adjust C: clean I: inspect, clean or replace if necessary. L: lubricate R: replace WIRING DIAGRAM GTS150 START PELAY Chock Assembly BRAKE SWITCH START SWITCH 12V8AH IGNITION... - Page 31 Geason Enterprises, LLC dba Geason Powersports Emission Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The U.S. Environmental Protection Agency and Geason Enterprises, LLC dba Geason Powersports (hereinafter “Geason Powersports”) are pleased to explain the emission control system warranty on your 2012 Off-Road ATV.
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Page 32: Specifications
Geason Enterprises, LLC dba Geason Powersports Limited Warranty on Emission Control System YOUR WARRANTY RIGHTS AND OBLIGATIONS Geason Enterprises, LLC dba Geason Powersports (hereinafter “Geason Powersports”) warrants that each new 2012 and later Geason Powersports off-road vehicle: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and;... - Page 33 Geason Enterprises, LLC dba Geason Powersports Limited Warranty on Emission Control System No express emission control system warranty is given by Geason Powersports, except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of mechanability or fitness for a particular purpose, is limited to the express emission control system warranty terms stated in this warranty.