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Summary of Contents for Gardner Denver FXF – 5”
- Page 1 3–600 GARDNER DENVER 6th Edition June, 1997 DUPLEX POWER PUMP MODELS: – 5” FXG – 6” FXX – 8” FXD – 10” FXE – 10” OPERATING AND SERVICE MANUAL...
- Page 2 For the location of your local authorized Gardner Denver and OPI distributor refer to the yellow pages of your phone directory or contact:...
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Page 3: Foreword
FOREWORD Gardner Denver and OPI pumps are the result of advanced engineering and skilled manufacturing. To be assured of receiving maximum service from this machine the owner must exercise care in its operation and maintenance. This book is written to give the operator and maintenance department essential information for day–to–day opera- tion, maintenance and adjustment. -
Page 4: Table Of Contents
TABLE OF CONTENTS Introduction ................Repair Parts Ordering Instructions . -
Page 5: Index
INDEX Baffle, Fluid Piston Rod ......Fluid Valves ....... . . Foreword . -
Page 6: Repair Parts Ordering Instructions
Recommended Running Clearances High Pressure Special Fluid ....FXD, FXE and FXX Power Pumps ..High Temperature . -
Page 7: Hammer Lug Fasteners
SONAL INJURY, DEATH AND/OR EQUIPMENT damage and possible injury. The original parts used in DAMAGE, READ AND THOROUGHLY UNDER- Gardner Denver pumps are designed and tested to ex- STAND THE FOLLOWING DANGER NOTICES acting standards to provide high quality performance PLUS THE ENTIRE OPERATING AND SERVICE and durability. -
Page 8: Valve Seat Pulling, Danger Notice
Carefully swing the hammer to avoid striking Covers and guards are intended to not only protect themselves, another person and objects other against personal injury or death, but to also protect the than the targeted lugs or hammer bar. equipment from damage from foreign objects. Avoid swinging the hammer above shoulder EQUIPMENT MOVING AND LIFTING height. -
Page 9: Pressurized Pump Systems
For these smaller loads the lifting devices should be The relief valve should be placed in the flowing dis- fastened to the lifting attachments normally built into charge line and not at the opposite end of the discharge the individual motor, engine, pump or transmission/ manifold in a dead end connection. - Page 10 In summary, high pressure fluid streams can possess Proper stuffing box packing selection is important for sufficient energy to cause personal injury, death and/or safe pump operation. Contact a Gardner Denver Ma- equipment damage. These results can occur either chinery service representative for assistance in select- through direct contact with the fluid stream or by con- ing the proper packing before beginning operation.
- Page 11 Contact a charge system for use in jetting, Gardner Denver Machinery service representative for blasting, cleaning, etc. This type of assistance in selecting the proper gaskets, seals and equipment must be used with utmost packing before beginning operation.
- Page 12 vent the automatic shut–off for any reason or by any guns, hoses, connections or any other pressurized means when operating the equipment. system components. When operating any type of high pressure liquid jetting, All pressure containing devices including wands, blasting or cleaning devices the operators must always nozzles, guns, connections, etc., plus all automatic wear protective clothing including, but not limited to, a shut–off, pressure and control equipment should be...
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Page 13: Figure 1 Crankcase Oil Requirements
SECTION 2 INSTALLATION & OPERATING INSTRUCTIONS FOR GARDNER DENVER FXF, FXG, FXX, FXD and FXE DUPLEX POWER PUMPS INSTALLATION – The pump should be installed as Fluid Inlet or Suction Piping – Inlet piping should be close to the fluid supply as possible. Whenever pos-... -
Page 14: Figure 2 Lubrication Fill Rate
Improper use or maintenance of relief valves can cause excessive pressure which may result in property damage and/or serious personal injury or death. When the pump is equipped with Shear Type Relief Valve, use only one Shear Pin of the size shown on the setting plate. -
Page 15: Figure 4 Cup Type Piston
Temperature Pressure Texture –20 F to 212 F 0 to 125 PSI Soft (–28.9 C to 100 C) (0 to 8.79 kg/cm2) –20 F to 300 F 100 to 500 PSI Medium (–28.9 C to 148.9 C) (7.03 to 35.15 kg/cm) 30 F to 300 F 500 to 1000 PSI Hard... -
Page 16: Rods, Piston
Valve seats can be removed with a puller which can be adjusted against the liners and the locknuts tightened. purchased from Gardner Denver Machinery Inc. Be sure packing is installed under set screw nuts to pre- vent leakage STARTING A NEW PUMP –... -
Page 17: Figure 7 Rotation Of Eccentric
PREFERRED ROTATION OF ECCENTRIC FIGURE 7 – ROTATION OF ECCENTRIC... -
Page 18: Figure 8 Jackshaft Assembly
SECTION 3 ROUTINE MAINTENANCE & SERVICE INSTRUCTIONS FIGURE 8 – JACKSHAFT ASSEMBLY Daily Care – The pump should be kept clean, lubri- bly. To remove the gear and eccentric, it is necessary cated properly and stuffing boxes examined daily. With to remove the main shaft. -
Page 19: Figure 10 Crosshead Pin Removal - Fxx, Fxd & Fxe
To Install Main Bearings For All Pumps – 1. Install eccentric with gear teeth in correct position in frame. 2. Install main shaft through opening in frame and through eccentric. 3. Heat and press bearing cones to shaft. 4. Install bearing cups. There should be no space between A41503 the bearing cones and seal bushing... -
Page 20: Storage Of Pump, Special Care
When ordering parts lists or repairs, always give size and serial number of pump. Serial number is stamped on the pump nameplate attached to frame and also on a raised pad located on upper side of the power frame Pressures are maximum permissible at the fluid cylinder end. -
Page 21: Power End Oil Stop Head
SECTION 4 DIMENSIONS & RUNNING CLEARANCES POWER END OIL STOP HEAD DIMENSIONS Stuffing Box Net Depth Of Power Size Rod Diameter Diameter Stuffing Box Model Inches Inches Inches Inches 15/16 23.8125 1–3/4 44.45 22.225 152.4 25.4 1–13/16 46.0375 22.225 203.2 1–1/2 38.1 2–1/2... -
Page 22: Recommended Running Clearances Fxd, Fxe And Fxx Power Pumps
DATA FOR FXD, FXE, AND FXX POWER PUMPS POWER END AND STROKE RECOMMENDED RUNNING CLEARANCES FXD & FXE (Actual dimensions are for new pumps and are 10 In. (254.0 mm) Stroke 8 In. (203.2 mm) Stroke possible cumulative tolerances.) (Condemnable indicates replacement necessary.) Inches Inches... -
Page 23: Fxg And Fxf Power Pumps
DATA FOR FXG AND FXF POWER PUMPS POWER END AND STROKE RECOMMENDED RUNNING CLEARANCES (Actual dimensions are for new pumps and are 6 In. (152.4 mm) Stroke 5 In. (127.0 mm) Stroke possible cumulative tolerances.) (Condemnable indicates replacement necessary.) Inches Inches Min. -
Page 24: Specifications, Torque
TORQUE SPECIFICATIONS POWER FXD _ FXD _ FXD _ FXE _ FXE _ FXE _ MODEL FXX _ FXX _ FXX _ * FLUID CYLINDER TYPE (Column 4 of Matrix) ft–lbs kg–m ft–lbs kg–m ft–lbs kg–m ft–lbs kg–m Fluid Cylinder to Frame 29.0 81.6 81.6... -
Page 25: Troubleshooting, Section 5
SECTION FIVE TROUBLESHOOTING FAILURE TO DELIVER REQUIRED VOLUME: (a) Pump not primed. (b) Insufficient speed. (c) Fluid liner worn. (d) Suction lift too high. (e) Air leaks in suction or stuffing boxes. Foot valve too small or clogged. (g) Suction pipe not immersed deep enough. (h) Fluid piston packing worn. - Page 26 GENERAL PROVISIONS AND LIMITATIONS Labor shall be limited to the amount specified in the Company’s labor rate schedule. Gardner Denver Machinery Inc. (the “Company”) war- rants to each original retail purchaser (“Purchaser”) of its Labor costs in excess of the Company rate schedules...
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