Teraoka DC200 Operation Manual
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Teraoka DC200 Operation Manual

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DC200/300

Counting Scale

Operation Manual
TERAOKA WEIGH-SYSTEM PTE.LTD
V1.17 (APRI2003)
DC - 300 OPERATION MANUAL

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Summary of Contents for Teraoka DC200

  • Page 1: Counting Scale

    DC200/300 Counting Scale Operation Manual TERAOKA WEIGH-SYSTEM PTE.LTD V1.17 (APRI2003) DC - 300 OPERATION MANUAL...
  • Page 2 CONTENT Page 1. GENERAL INFORMATION 1 ~ 9 2. REPORT MODE 10 ~ 15 3. PROGRAM MODE 16 ~ 57 4. PROGRAM PASSWORD MODE 58 ~ 63 DC - 300 OPERATION MANUAL...

  • Page 3: Table Of Contents

    1.3 KEYS FUNCTIONS ....................4 1.4 TABLE OF CHARACTERS CODE................. 6 1.4.1 ASCII Code...........................6 1.4.2 TERAOKA Code ..........................7 1.5 INDICATORS ......................8 1.6 ALPHABETIC DATA ENTRY IN PROGRAM MODE ........9 1.6.1 Character size and the number of characters available for label printing ........9...

  • Page 4: Specifications

    1.1 SPECIFICATIONS Power AC Supply 100V ~ 110V or 220V ~ 240V (Factory preset) Display LCD - Dot Matrix Weight 5 Digits Unit Weight 5 Digits Quantity 7 Digits Operation Temperature -10 °C to 40 °C (14 °F to 104 °F) Humidity 15 % to 85 % RH Operation Frequency...

  • Page 5: External View

    1.2 EXTERNAL VIEW 1.2.1 Overall View 1.2.2 Display Panel and Key Sheet Layout - 3 - GENERAL INFORMATION...

  • Page 6: Keys Functions

    1.3 KEYS FUNCTIONS ON/OFF KEY Turn display "ON" or "OFF". NUMERIC KEYS Enter numeric data. TARE KEY Set or Clear Tare value. Select "NO" in S, X and Z mode. Item test print in S mode. CLEAR KEY Clear Alphanumeric Data. Select "YES"...

  • Page 7: Print Key

    PRINT KEY Issue label or receipt at R mode. Print out report at X mode. To enter item programmed mode. MODE SELECT KEY Three Modes can be selected using this key. • REGISTRATION MODE (All the sales transactions are performed.) •...

  • Page 8: Table Of Characters Code

    1.4 TABLE OF CHARACTERS CODE 1.4.1 ASCII Code The table shown below is the common use of characters of ASCII code in HEX value. Please enter the hex value when entering part name, part number, factory name, address, text etc. when using the DC-300. "...

  • Page 9: Teraoka Code

    1.4.2 TERAOKA Code The table shown below is the common use of characters of TERAOKA code in numerical value. Please enter the numerical value when entering part name, part number, factory name, address, text etc. when using the DC-300. Space ”...

  • Page 10: Indicators

    1.5 INDICATORS There are fifteen different indicators on Display Panel as shown below: Lights when Scale is stable at the zero point. " " Zero Indicator "NET" Net Indicator Lights when Tare subtraction is being performed. Light when Unit Weight re-computing is possible. "RECOM"...

  • Page 11: Alphabetic Data Entry In Program Mode

    1.6 ALPHABETIC DATA ENTRY IN PROGRAM MODE 1.6.1 Character size and the number of characters available for label printing 10 kinds of letter sizes are available as follows: The number of letters per line for Id Code, Part Name, Part No, Lot No and Location depend on the label format (maximum 32 chracters) - 9 - GENERAL INFORMATION...
  • Page 12 2. REPORT MODE (‘X’ MODE) 2.1 REPORT MODE DESCRIPTION................11 2.2 PROCEDURE TO ENTER REPORT MODE ............11 2.3 ITEM REPORT ......................12 2.3.1 One Item Report Print .........................12 2.3.2 All Report Print ...........................13 2.4 INVENTORY REPORT ..................14 2.4.1 Print Threshold Report........................14 2.5 SHELF LOCATION PRINT ...................

  • Page 13: Report Mode Description

    2.1 REPORT MODE DESCRIPTION The DC-300 has report function to print out various kinds of transaction reports for analysis and checking. The types of reports are as shown in the table below. Note: To select the Report Type, press [+] or [-] key at Report Mode. Report Type Contents ITEM REPORT...

  • Page 14: Item Report

    2.3 ITEM REPORT The item report can be printed on receipt paper. You can print all programmed Items in All Item Report printing mode or print only one Item data that is being selected in One Item Report. 2.3.1 One Item Print Continued from the procedure 1 on 2.2 Procedure to enter Report Mode.
  • Page 15 2.3.2 All Item Print Continued from the procedure 1 on 2.2.1.1 One Item Print. OPERATION KEYS DISPLAY 1. At Select Report mode press [ ] key to enter Item Σ Report mode. 1: ITEM REPORT RECOM 1. ONE ITEM PRINT INSUFF : display's status indicator Σ...

  • Page 16: Inventory Report

    2.4 INVENTORY REPORT On Inventory Report, there have three report can be select in this mode, Threshold Print, IN and OUT Count Print and Clear IN and OUT count file. The report will print on receipt paper. 2.4.1 Print Threshold Report Threshold Report is to shows under-stocked or over-stocked items at various levels by presetting the optimal stock levels.

  • Page 17: Report Mode

    OPERATION KEYS DISPLAY 9. Return to Select Report Mode, press [PIECES] Σ and [CLEAR] key. X MODE: SELECT REPORT Press [PIECES] and RECOM [TARE] key to cancel. 1: ITEM REPORT INSUFF : display's status indicator Σ 10. Return to Inventory 2 : INVENTORY REPORT Report Mode, Press [+] and [ ] key.

  • Page 18: Program Mode

    2.5 SHELF LOCATION PRINT This section is used to select shipping label format of the item for shipment. If standard format does not have the print area for programmed shipping data you want, so it is required to use a free format with the print area for programmed shipping data you want.
  • Page 19 3. PROGRAM MODE (‘S’ MODE) 3.1 GENERAL INFORMATION .................. 18 3.1.1 Key Functions in Program Mode ....................18 3.1.2 Programmable Files ........................20 3.1.3 Programming Mode Entry ......................20 3.2 ITEM FILES ......................21 3.2.1 Program Item File ........................21 3.2.2 Delete Item Code ........................26 3.2.3 Label Format List........................27 3.3 FACTORY NAME FILES ..................
  • Page 20 3.8.11 Delete Free Format File ......................47 3.8.12 Sample of Program a Format by modifying the existing format..........48 3.9 LOGO FILE ......................52 3.9.1 Pre-programming Logo Data ......................52 3.9.2 Program Display & Keys Function .....................53 3.9.3 Programming Order ........................53 3.9.4 Program Logo File ........................54 3.9.5 Print Logo File ..........................55 3.9.6 Delete Logo File..........................55 3.10 MEMORY STATUS ....................

  • Page 21: Program Mode ('S' Mode)

    3.1 GENERAL INFORMATION 3.1.1 Key Functions in Program Mode Used to enter Program Mode - MODE SELECTION KEY To enter Program Mode from Registration Mode, press MODE KEY first and then depress MODE KEY again. PRINT KEY Set Data. Store the data & Move to next setting display in ITEM and Free Format Programming. CODE KEY Store the programmed data.
  • Page 22 Key operation Move cursor left or right. Select Label Format in ITEM Programming. Select Code types (Preset key, ASCII Code or Teraoka Code) for enter Part Name, Address or Factory Name etc. Please refer to 1.4 Table of Characters Code.

  • Page 23: Programmable Files

    3.1.2 Programmable Files There are 10 files available for programming as follows. Note: Press [+] key to go to next Data File or press [-] key to go back to previous Data File. DATA FILES CHAPTER # (Reference) ITEM CODE PROGRAMMING 3.2 ITEM FILES FACTORY PROGRAMMING 3.3 FACTORY NAME FILES...

  • Page 24: Item Files

    3.2 ITEM FILES The following items can be programmed in ITEM CODE PROGRAMMING mode. 1. ID CODE ENTRY 5. PART NAME 9. INVENTORY 2. UNIT WEIGHT 6. PART NUMBER 10. THRESHOLD 3. TARE WEIGHT 7. LOT NUMBER 11. SET POINT 1 & 2 4.
  • Page 25 2. Unit Weight Entry Unit Weight per 1000pcs is used to calculate the Quantity with place the product on the platter. Maximum 5 digits & 1 decimal point can be entered for Unit Weight. There are two ways to enter Unit Weight value, by Numeric Key or by Weight Sampling.

  • Page 26: Tare Weight Entry

    Note: Please refer to 1.4 Table of Characters Code when using ASCII Code (A) or TERAOKA Code (T) for Part Name Entry. Please press [SHIFT UP] + [V] key to selected between ASCII Code, TERAOKA Code and Preset key code entry. OPERATION KEYS DISPLAY 11.
  • Page 27 If selected label format with out print area for Part Number, maximum 1 line of 32 characters can be enter. Note: Please refer to 1.4 Table of Characters Code when using ASCII Code (A) or TERAOKA Code (T) for Part Number Entry. OPERATION KEYS DISPLAY 13.
  • Page 28 Σ 18. Press [ ] key to store PROGRAM INVENTORY the data and go to next parameter. RECOM INVENTORY: INSUFF 9. Inventory Entry OPERATION KEYS DISPLAY 19. Enter the Inventory data (Ex. 12000) by numeric Σ keys. PROGRAM INVENTORY Maximum of 8 digits can RECOM be entered.

  • Page 29: Delete Item Code

    Σ 25. Enter percentage value PROGRAM SET POINT 2 for Set Point 2 (Ex. 200%). RECOM SET POINT 2: Refer to Note 1. INSUFF 26. Press [CODE] key to save the Item data. Σ ITEM CODE PROGRAMMING RECOM PRINT KEY TO ENTER INSUFF : display's status indicator Note 1: Up to 999% can be entered for Set Point 2.

  • Page 30: Label Format List

    3.2.3 Label Format List The table shown below is Standard Label Format List. LABEL FORMAT NO.: FOR STANDARD LABEL SIZE (mm) DEFAULT Label size set in specification setting 56 X 55 56 X 55 56 X 55 56 X 55 56 X 95 56 X 95 56 X 95...

  • Page 31: Factory Name Files

    Note 1: Enter the Factory Name data as the same procedure as ID CODE entry. Please refer to 3.2.1 Program Item File of 1. ID CODE Entry. And please refer to 1.4 Table of Characters Code when using ASCII Code (A) or TERAOKA Code (T) for Factory Name Entry. - 28 - PROGRAM MODE...

  • Page 32: Print Factory Name File

    3.3.2 Print Factory Name File The Factory Name report can be printed on receipt paper. You can print a FULL Report that includes all programmed Factory Names or print a Single Report that only includes one Factory Name data. Continued from the procedure 1 on 3.3.1 Program Factory Name File. OPERATION KEYS DISPLAY...

  • Page 33: Program Date And Time

    3.4 PROGRAM DATE AND TIME The built-in clock automatically works once they are set. Date (Month/Day/Year) -------2 digits for each part Time ----------------------------- 4 digits Note: Date Format can be selected in SPEC 5 and Time Format can be selected in SPEC 6. OPERATION KEYS DISPLAY...

  • Page 34: Address Files

    Note 1: Enter the Address data as the same procedure as ID CODE entry. Please refer to 3.2.1 Program Item File of 1. ID CODE Entry. And please refer to 1.4 Table of Characters Code when using ASCII Code (A) or TERAOKA Code (T) for Address data entry. - 31 - PROGRAM MODE...

  • Page 35: Print Address File

    3.5.2 Print Address File The following operation is used for checking Address Data programmed. The report is printed on receipt paper and there are two different print types, Full report & Single report. The Full report includes all the Address programmed data, and the single report only includes one Address data.

  • Page 36: General Label Program

    3.6 GENERAL LABEL PROGRAM The following operation is to view or change the default Label Format for NON-ID or DEFAULT printing in Registration Mode. OPERATION KEYS DISPLAY 1. At Item Code Programming mode, press 5 times Σ [+] key to search for Non- GENERAL LABEL PROGRAM PLU Label Programming mode.

  • Page 37: Text Files

    Note 1: Enter the Text data as the same procedure as ID CODE entry. Please refer to 3.2.1 Program Item File of 1. ID CODE Entry. And please refer to 1.4 Table of Characters Code when using ASCII Code (A) or TERAOKA Code (T) for Text data entry. - 34 - PROGRAM MODE...

  • Page 38: Print Text File

    3.7.2 Print Text File The following operation is used for checking Text Data programmed. The report is printed on receipt paper and there are two different print types, Full report & Single report. The Full report includes all the Text programmed data, and the single report only includes one Text data.

  • Page 39: Free Format File

    3.8 FREE FORMAT FILE The Free Format enables you to design your own label format, by setting print angles, print positions, character size and other programmable items. You can create a new format by copying an existing label format and use it as a base or make a totally new label format.
  • Page 40 3.8.2.2 Print Position The printing position of each item data is decided by setting the distance from 0 point (X=0, Y=0) to the base position (X value, Y value). 3.8.2.3 Print Angle Print angle of each Print Item can be selected from 4 different angles, 0 degree, 90 degree, 180 degree, and 270 degree. A whole format base or each Item Data-base may set print angle.

  • Page 41: Free Format Mode Entry

    3.8.3 Free Format Model Entry OPERATION KEYS DISPLAY 1. At Item Code Programming mode, press 7 times Σ [+] key to search for Free PROGRAM FREE FORMAT format Programming mode. (Please refer to RECOM ENTER FREE FORMAT # 3.1.3 Programming Mode INSUFF Entry) : display's status indicator...

  • Page 42: Item Data Position

    3.8.4 Item Data Position The method of setting the Item Data of label format differs and is therefore grouped into 4 types as follows: 3.8.4.1 Item Label Format Up to 45 different item data can be programmed in Item Label Format and it’s used for printing in Operation mode. Item No.

  • Page 43: Type 1 Data Setting

    3.8.5 Type 1 Data Setting The Type1 data setting is the numeric and fixed data. The position of Type 1 item data is decided by X, Y values, character size, angle and status. 10 different character sizes are available. The size of the print area varies according to the selected character size.

  • Page 44: Type 2 Data Setting

    3.8.6 Type 2 Data Setting Type 2 Data setting is to decide the position of alphanumeric data. The positions of type 2 data is decided by X, Y values, height, width, angle and status. The height and width decide the print area size as shown below. Note: The number of lines printed on the label will depend on the selected character size and the size of the programmed print area.

  • Page 45: Type 3 Data Setting

    OPERATION KEYS DISPLAY 8. Select print status by press numeric key. Σ Enter [0] key for NO FREE FMT: ADDRESS print [1] key for Weight print & [2] key for All print. RECOM STATUS: 2 ALL PRINT INSUFF : display's status indicator Σ...

  • Page 46: Type 4 Data Setting

    OPERATION KEYS DISPLAY Enter new HEIGHT value (Ex. 7mm) by numeric Σ key and press [ ] key. FREE FMT: BARCODE Press [<<] or [>>] key to RECOM select "dot" or "mm". STATUS: 0 NO PRINT INSUFF : display's status indicator Σ...
  • Page 47 Σ 5. Enter X Diagonal value FREE FMT: FRAME 1 (Ex. 53mm) by numeric key and press [ ] key. RECOM Y DIAGONAL: 0 mm Press [<<] or [>>] key to INSUFF select "dot". : display's status indicator Σ 6. Enter Y Diagonal value FREE FMT: FRAME 1 (Ex.
  • Page 48 Σ 2. Press [ ] key to enter FREE FMT: PART NAME Address programming mode. RECOM X POSITION: 0 mm INSUFF Σ 3. Enter X-Position value FREE FMT: PART NAME (Ex. 3mm) by numeric key and press [ ] key. RECOM Y POSITION: 0 mm...

  • Page 49: Test Print

    3.8.10 Test Print You can print out a sample label with all the programmed item data to refer to the position and sizes. Note: For Test Printing please used Label roll and SPEC 43 set to PRINT LABEL. Continued from procedure 9 on 3.8.8 Type 4 Data Setting. OPERATION KEYS DISPLAY...

  • Page 50: Print Free Format File

    3.8.11 Print Free Format File The following operation is used for checking Free Format Data programmed. The report is printed on receipt paper and only available for SINGLE Report printing. Continued from the procedure 5 on 3.8.10 Test Print OPERATION KEYS DISPLAY 1.

  • Page 51: Sample Of Program A Format By Modifying The Existing Format

    3.8.13 Sample of Program a Format by modifying the existing format. After modify (F8) T1 Format X position Y position Angle Width Height Character Print Item Status (mm) (mm) (degree) (mm) (mm) size ID CODE 7=>3 M5=>S3 GROSS WEIGHT UNIT WEIGHT 41=>14 11=>6 NET WEIGHT...
  • Page 52 OPERATION KEYS DISPLAY 6. Press [ ] key. SELECT LABEL TYPE ITEM: 0 / TOTAL: 1 7. Press [0] key to enter Item Label FREE FMT: ID CODE format. 1 ID CODE 8. Press [ ] key to enter ID CODE FREE FMT: ID CODE Programming mode.
  • Page 53 OPERATION KEYS DISPLAY Select ID Barcode FREE FMT: BARCODE ITEM: 1 ID CODE FREE FMT: BARCODE 12. Press [ ] key to enter ID Barcode Programming mode. X POSITION: 0 mm FREE FMT: BARCODE Ex) X = 0 mm (NO CHANGE) Y POSITION: 0 mm FREE FMT: BARCODE...
  • Page 54 OPERATION KEYS DISPLAY 15. Enter the Item Number for Text 2 and press [+] key. FREE FMT: TEXT 2 TEXT 2 FREE FMT: TEXT 2 16. Press [ ] key to enter Text 2 Programming mode. X POSITION: 32 mm FREE FMT: TEXT 1 Ex) X = 0 mm Y POSITION:...

  • Page 55: Logo File

    3.9 LOGO FILE Logo is the trademark of the factory, which will be printed in Label. Logo will be printed on the left side of shop name on label. (When printing Logo data on Free Format Label, set the print area of Logo data on the Free Format in advance.) Logo data can be programmed up to 4 logos (Logo No.

  • Page 56: Program Display & Keys Function

    3.9.2 Program Display & Keys Function 3.9.2.1 Program Display for Logo Set Up The following display appears when entering Logo Program Mode. 3.9.2.2 Key Function for LOGO Set Up ------- Clear a dot. ------- Fill a dot. ------- Move the cursor to left. [ ] ------- Move the cursor to right.

  • Page 57: Program Logo File

    3.9.4 Program Logo File OPERATION KEYS DISPLAY 1. At Item Code Programming mode, press Σ [-] key to select Logo LOGO PROGRAMMING Programming mode. (Please refer to 3.1.3 RECOM ENTER LOGO # (1-4): Programming Mode INSUFF Entry) : display's status indicator Σ...

  • Page 58: Print Logo File

    OPERATION KEYS DISPLAY 10. Change the vertical position to start if Σ necessary, if not, press LOGO PROGRAMMING NO:1 [ ] key. (Ex. No change) RECOM X: 007 Y: 02 DATA: 000000 INSUFF : display's status indicator Σ 11. Press [CODE] key to LOGO PROGRAMMING save the data.

  • Page 59: Memory Status

    OPERATION KEYS DISPLAY Σ 3. Press [CLEAR] key to LOGO PROGRAMMING delete the data. Press [TARE] key to RECOM ENTER LOGO # (1-4): cancel the deletion. INSUFF 3.10 MEMORY STATUS The following operation is used for checking the number of existing Items and remaining programmable Items. OPERATION KEYS DISPLAY...

  • Page 60: Job Sequence

    Please refer to 1.4 Table of Characters Code when using ASCII Code (A) or TERAOKA Code (T) for Job Sequence data entry. Note 2: The following keys (12 keys) can be selected by pressing [<<] or [>>] key: 1 [PLU], 2 [PRINT], 3 [TARE], 4 [UNIT WEIGHT], 5 [RE-ZERO], 6 [PIECES], 7 [SCALE], 8 [CLEAR], 9 [+], 10 [-], 11 [LOT NO] &...

  • Page 61: Delete Job Sequence Number

    OPERATION KEYS DISPLAY 9. Select the choice of keys by pressing [<<] or [>>] Σ key (Ex. [PRINT] key). JOB SEQ #0002 RECOM ENTER KEY: 2 PRINT ( ) INSUFF : display's status indicator Σ 10. Press [CODE] to save. PROGRAM JOB SEQUENCE If necessary to program Sequence No.
  • Page 62 4. PASSWORD MODE (‘P’ MODE) 4.1 PROGRAM PASSWORD…………………………………………58 4.2 USE PASSWORD….…………..…………………………………..60 4.3 CHANGE PASSWORD……………………………………………61 4.4 DELETE PASSWORD…………………………………………….63 - 59 - PROGRAM MODE...

  • Page 63: Program Password

    4. PASSWORD SETTING 4.1 Program Password Password consists of maximum 6 digits. If want to protect entering in operation menu such as PROGRAM MODE from operation, also can set the password in the menu, then the menu will be accessible only by the authorized person who knows the password.

  • Page 64: Use Password

    4.2 Use password OPERATION KEYS DISPLAY 1. At operation mode Press [MODE] key to enter X Σ mode (Report Mode). If ENTER X MODE PASSWORD password is set, it will request the user to enter RECOM PASSWORD: password. INSUFF X indicator light. : display's status indicator Σ...

  • Page 65: Change Password

    4.3 Change Password OPERATION KEYS DISPLAY 1. At Operation mode Press [MODE] key X 4 times to Σ enter P mode (Password ENTER PWD MODE PWD mode). RECOM All indicator lights. PASSWORD: INSUFF : display's status indicator Σ 2. Enter Password for P ENTER PWD MODE PWD mode.
  • Page 66 OPERATION KEYS DISPLAY 10. Enter New Password for P mode (Password Mode). Σ PWD MD PASSWORD: Ex) 888888. All indicator blink. RECOM NEW : 0-9 / NO PWD : INSUFF : display's status indicator 11. Press [ ] key to Store Σ...

  • Page 67: Delete Password

    4.4 Delete Password OPERATION KEYS DISPLAY 1. At Operation mode, press [MODE] key X 4 times to Σ enter P mode Password ENTER PWD MODE PWD Mode). RECOM All indicator lights. PASSWORD: INSUFF : display's status indicator Σ 2. Enter Password for P ENTER PWD MODE PWD mode (Password Mode).

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