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GLOBAL FITNESS & LEISURE BICYCLE Assembly Instructions Manual

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BICYCLE ASSEMBLY INSTRUCTIONS
INTRODUCTION
Congratulations on purchasing your brand new bicycle! Your bicycle comes directly to
you requiring some assembly. This guide has been written to guide you through the
additional steps necessary to complete the assembly of your bike.
The following instructions will guide you through:
•
Tools Required
•
Unpacking the bike
•
Assembling the handlebars
•
Inserting the handlebar assembly
•
Installing the saddle and seatpost
•
Installing the front fenders (if applicable)
•
Installing the front wheels
•
Installing and adjusting the brakes
•
Installing the pedals
•
Attaching the reflectors and bell
•
Attaching the front basket (if applicable)
•
Installing training wheels (if applicable)
WARNING: In the interests of safety it is recommended that you have this
bicycle assembled by a skilled bicycle mechanic.
These instructions are to be used as a guide only, the images used throughout are for
demonstration purposes only and may not be images of your specific bike.
1
GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE

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Summary of Contents for GLOBAL FITNESS & LEISURE BICYCLE

  • Page 1 BICYCLE ASSEMBLY INSTRUCTIONS INTRODUCTION Congratulations on purchasing your brand new bicycle! Your bicycle comes directly to you requiring some assembly. This guide has been written to guide you through the additional steps necessary to complete the assembly of your bike.

  • Page 2: Assembling The Handlebars

    Allen Key. The handlebar assembly is now ready to insert into the bicycle frame. handlebar allen key bolt GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...
  • Page 3 To check this, the wheel mounting slots must be in the furthest forward position so the wheel axle will be in front of the correct alignment fork when assembled. GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...
  • Page 4 Then tighten the stem centre bolt. Once the front wheel has been assembled stem centre bolt this step should be re-checked, and repositioned if needed. GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...
  • Page 5 Do not overtighten. Now tighten the pinch bolts evenly with the handlebar assembly facing directly forward. Once the front wheel has been assembled this step should be re- checked, and repositioned if needed. GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...

  • Page 6: Adjustable Stems

    Place the seat post into the frame and mark slide it down to the desired height, ensuring the minimum insertion mark cannot be seen. GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...
  • Page 7 On a nutted seat post clamp, use a wrench (or allen key if appropriate) to tighten the clamp. Ensure that the seat nuts are tightened. GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...
  • Page 8 Then, align the upper fender mount behind the fork, place the bolt through from the front of the fork. upper fender mount GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...

  • Page 9: Installing The Front Wheel

    If you have not already done so, turn the bike over so that it sits on the saddle and handlebars. Remove the small plastic rod from between the fork ends. Your bicycle will come with either a nutted front wheel or a front wheel with a quick release mechanism.
  • Page 10 Always adjust the Quick release clamp with the lever in the open position, and by open turning the nut (not the lever). Close the quick release lever. closed GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...

  • Page 11: Brake Levers

    “V” Brakes your brakes. CALIPER BRAKES Squeeze both brake arms so the brake pads are against the side wall of the rim. Ensure the brake cable feeds through the clamp on the brake arm. GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...
  • Page 12 Hold each arm so the brake pads can be adjusted to align with the sidewall of the rim. Then hold both arms in position and insert lower end of the cable lead unit in to the pivoted metal stirrup. GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...

  • Page 13: Installing The Pedals

    The right hand side of the bike is the right pedal left pedal chainwheel side of the bike. GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...
  • Page 14 WARNING: Reflectors are not a substitute for required lights. Riding at dawn, dusk, night or at other times of poor visibility without an adequate bicycle lighting system and without reflectors is dangerous and may result in serious injury or death.
  • Page 15 10. Attaching the FRONT BASKET Follow these instructions if you have been supplied a front basket with your bicycle. If you have been supplied with a steel bracket for the lower basket mount attach this to the front of the fork using a screwdriver.
  • Page 16 Bolt the basket to the lower basket mount using a screwdriver. 11. Installing Training WHeels Follow these instructions if you have been supplied training wheels with your bicycle. Loosen and remove the nut at the rear dropout of the bicycle.
  • Page 17 Then, place the large steel bracket over the training wheel. Finally, thread the nut back onto the bolt over the training wheel assembly. Then, tighten the bolt and repeat for the opposite side of the bicycle. GLOBAL FITNESS & LEISURE BICYCLE ASSEMBLY GUIDE...
  • Page 18 Push the pump head on to the valve head and inflate to the PSI or KPA value written on the sidewall of your tyre. (Refer to page 43 of your bicycle owner’s manual for a KPI to PSI conversion table.) SCHRAEDER Valve •...

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