Download
Share
Print this page
Merits S331 series Service Manual
  1. Manuals
  2. Brands
  3. Merits Manuals
  4. Mobility Aid
  5. S331 series
  6. Service manual
Merits S331 series Service Manual

Merits S331 series Service Manual

Hide thumbs Also See for S331 series:

Advertisement

Quick Links

See also: Owner's Manual
Merits
S331/S341
series
Service Manual
Nov.1.2006 V1

Advertisement

loading
Need help?

Need help?

Do you have a question about the S331 series and is the answer not in the manual?

Questions and answers

Related Manuals for Merits S331 series

Summary of Contents for Merits S331 series

  • Page 1 Merits S331/S341 series Service Manual Nov.1.2006 V1...

  • Page 2: Table Of Contents

    2.2.6. To replace the transaxle assembly ......... 2.2.7. To remove the rear bumper and anti-tipper assembly 2.3. How to replace or repair the Front section Assembly(S331 Series) …P11 ............2.3.1. To replace the tiller assembly ........2.3.2. To replace the caster wheel with fork assembly ..........
  • Page 3 ..2.5. How to replace or repair the Tiller Assembly(S331/S341 Series) ............2.5.1. To remove the tiller assembly ............ 2.5.2. To remove the rear shroud of tiller ............. 2.5.3. To remove the front shroud of tiller ............2.5.4. To replace the regulation cylinder ..........

  • Page 4: Introduction

    1. Introduction The purpose of this manual is to provide dealers and/or distributors with the product information and instructions that are required for servicing the S331/S341 scooter. 2. Service Guide S331/S341 scooter consists of four main parts: n Seat Assembly n Front Frame Assembly n Suspension Frame Assembly n Tiller Assembly...

  • Page 5: To Replace The Slide

    (3.41) from the bottom of the seat body assembly, then remove the seat base plate. 2.1.3. To replace the slide ◆ When should you replace the slide? ◇ If the seat base plate is deformation. ◇ If the seat base plate out of shape due to an accident. ◆...
  • Page 6 2.1.5. To replace the arm pad ◆ When should you replace the arm pad? ◇ If the arm pad is worn out. ◇ If the arm pad is pierced or scratched by something. ◇ If the scooter crashed cause the arm pad out of shape. ◆...

  • Page 7: To Replace The Seat Post

    arm-pad (3.28) is broken, use the screw driver to loosen two screws (3.30) and replace it. 2.1.6. To replace the seat post ◆ When should you replace the seat post? ◇ If the seat post is deformation. ◇ If the seat post out of shape due to an accident. ◆...

  • Page 8: To Remove Rear Shroud Assembly

    2.2. Suspension Frame Assembly(S331/S341 Series) The suspension frame assembly includes suspension frame, driven tire assembly, transmission assembly, absorber, anti-tipper and rear bumper. 2.2.1. To remove Rear shroud assembly ◆ When should you replace the rear shroud? ◇ If your scooter can not avoid knocked or bumped cause the shroud broken.
  • Page 9 1. Pull out the screw cover (2.79) by hand. 2. Loosen the nylon nut (2.81) by hex. tool and take it out. 3. Along the output shaft axial to take the driven wheel assembly out. 4. The other side follow the step above.(1 ~ 3) Illus.

  • Page 10: To Replace The Disk Brake

    2.2.5. To replace the disk brake 1. Pull out the quick release pin (2.31) from brake arm (2.34), and take away related parts (2.34~2.36) 2. Loosen the adjust spacer (2.36) till away from the end of brake wire. 3. Loosen the adjustable bolt which attached on the disk brake(2.27), and make the groove align the same direction.
  • Page 11 ◇ If the suspension frame out of shape due to an accident. ◆ How to replace the transaxle assembly and the suspension frame? ◇ Please proceeding steps as follows if it has to replace. 1. Loosen the screw (1.51) by hex. tools. (two side) 2.

  • Page 12: To Replace The Tiller Assembly

    Front Frame Assembly (S331 Series) The front section assembly includes front frame, front shroud, front wheel assembly and mat. 2.3.1. To replace the tiller assembly 1. Repeat step 2.2.1. 2. Separate the mat from the shroud (4.02) by hand directly, then loosen the screw (4.06) 4pcs by screwdriver to make shroud come off the...

  • Page 13: To Replace The Front Bumper Assembly

    2.3.2. To replace the front wheel with fork assembly ◆ When should you replace the front wheel with fork assembly? ◇ If your front wheel with fork assembly is deformation. ◇ If the front wheel with fork assembly out of shape due to an accident. ◇...
  • Page 14 1. Loosen the screw (1.42) by wrench then take out the front wheel set (1.3) from the front suspension arm set (1.27). 2. Pull out the front axle bushing (1.37) by hand directly. 3. Release the air from valve of inner tire (1.32), then loosen the screw (1.38) and nylon nut (1.41) by wrench.
  • Page 15 Front Frame Assembly (S341 Series) The front section assembly includes front frame, front shroud, front wheel assembly and mat. 2.4.1. To remove the tiller assembly 1. Repeat the item 2.3.1. step 1~5. Note: Separate the mat from the shroud (4.02) by hand directly, then loosen the screw (4.07) 4pcs by screwdriver to make shroud come off the chassis.
  • Page 16 2.4.2. To replace the front wheel assembly. ◆ When you should replace the front wheel assembly? ◇ If your front wheel assembly is deformation. ◇ If the front wheel assembly out of shape due to an accident. ◇ If the front wheel assembly is worn out. ◇...
  • Page 17 2.4.4. To replace the front bumper ◆ When should you replace the front bumper? ◇ If the front bumper out of shape due to an accident. ◇ If the front bumper is deformation. ◆ How to replace rear bumper/the rear anti-tipper assembly? ◇...
  • Page 18 2.4.6. To replace steering mechanism ◆ When should you replace the steering mechanism? ◇ If the steering mechanism out of shape due to an accident. ◇ If the steering mechanism is deformation. ◇ If the steering mechanism has noise. ◇ If the steering mechanism is hard to steer. ◆...

  • Page 19: To Replace The Tiller Assembly

    1. Remove the cotter pin (1.16) by pliers, then loosen the screw (1.14) and nut (1.15) by hex. tools and wrench. 2. Loosen the screw (1.18) and nut (1.22) to take out the front suspension arm (1.13) and related parts : urethane block (1.20) 3.
  • Page 20 2.5.3. To remove the front shroud of tiller ◆ When should you replace the front shroud of tiller? ◇ If the front shroud of tiller out of shape due to an accident. ◇ If the front shroud of tiller is deformation. ◆...
  • Page 21 2.5.4. To replace the regulation cylinder ◆ When should you replace the regulation cylinder? ◇ If the regulation cylinder out of shape due to an accident. ◇ If the regulation cylinder is deformation. ◇ If the clearance is too much to cause the tiller assembly shake. ◆...
  • Page 22 2.5.6. To replace the throttle lever assembly ◆ When should you replace the throttle lever assembly? ◇ If your throttle lever assembly is deformation. ◇ If the throttle lever assembly out of shape due to an accident. ◇ If your throttle lever assembly cause error code happen continuously. ◆...
  • Page 23 2.5.7. To replace the electric components mounted on dashed board assembly ◆ When should you replace the related electric components? ◇ If the electric components are deformation. ◇ If the electric components out of shape due to an accident. ◇ If the electric components are difficult to operate or can’t work. ◆...

This manual is also suitable for:

S341 series