Mazda 1979-1984 RX7 Technical Service Bulletin
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Mazda 1979-1984 RX7 Technical Service Bulletin

Mazda 1979-1984 RX7 Technical Service Bulletin

1979-1984 mazda rx7
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  • Page 1 This file is available for free download at http://www.iluvmyrx7.com This file is fully text-searchable – select Edit and Find and type in what you’re looking for. This file is intended more for online viewing than printing out so some graphics may not print 100% legibly, you can zoom in on them if you need to.
  • Page 2 SUBJECT "ENGINE" Fuse Blows/No Start REFERENCE Mazda Motors Corp., Service Bulletin, No. 15 012/85, September, 1985 CONDITION & CAUSE Some 1979-84 RX7 vehicles may exhibit an "ENGINE" fuse that blows, preventing the engine from starting. This problem may be caused by an electrical short circuit in the wiring harness.
  • Page 3 ACCEPTABLE BATTERY DRAIN CAT. 5, NO. 017/88 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:29AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CURRENT DRAW FROM THE BATTERY Model: All Models Bulletin No.:...
  • Page 4 ACCEPTABLE BATTERY DRAIN CAT. 5, NO. 017/88 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:29AM damaged by the excessive current. Fig. 1: Testing Currant Draw END OF ARTICLE...
  • Page 5 ALTERNATOR/REGULATOR TEST PROCESS/REPLACEMENT INFO CAT. 5, NO. 058/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:30AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN IC REGULATOR CHECKING PROCEDURE Models All Models Bulletin No.
  • Page 6 ALTERNATOR/REGULATOR TEST PROCESS/REPLACEMENT INFO CAT. 5, NO. 058/83 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:30AM Fig. 2: Location of "F" Terminal REPAIR PROCEDURE Please refer to the Service Information for IC regulator replacing procedure.
  • Page 7 AUDIO SYSTEM TROUBLESHOOTING PROCEDURES CAT. 15, NO. 078/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:30AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN AUDIO SYSTEM TROUBLESHOOTING Model All Mazda Models...
  • Page 8 AUDIO SYSTEM TROUBLESHOOTING PROCEDURES CAT. 15, NO. 078/89 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:30AM Fig. 1: Audio System Troubleshooting END OF ARTICLE...
  • Page 9 BATTERY REMOVAL/INSTALL WIRE CLIP WARNING CAT. 14, NO. 009/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:31AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN BATTERY CLAMP BOLT & NUT Models RX-7 Bulletin No.
  • Page 10 FUSIBLE LINK REFERENCE CHART NO. T-2-3 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:31AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN FUSIBLE LINK REFERENCE CHART Model: All Mazda Date: November 1, 1990 (Revised - April 27, 1992)
  • Page 11 FUSIBLE LINK REFERENCE CHART NO. T-2-3 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:31AM 1992 MX-3 Engine Compartment FB01-67-099 1984-86 GLC Wagon Engine Compartment 8573-66-760 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ...
  • Page 12 ISSUE: HIGH PITCH BUZZING NOISE AT DASH - REMOVE OSCILLATOR If you hear a high pitched buzzing noise coming from the center of the dash with the key off on a 1979-85 Mazda RX-7, the cause may be a defective oscillator. The oscillator is located under the hood, in the area near the left headlight.
  • Page 13 KEYLESS SWITCH SPEED NUT INFORMATION CAT. 15, NO. 010/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:32AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN SPEED NUT FOR IGNITION KEY SWITCH Models GLC, 626, RX-7 &...
  • Page 14 1979-85 RX7 SUBJECT Miscellaneous Blown Fuses/Electrical Problems REFERENCE Mazda Motors Corp., Service Bulletin, No. 15 016/85, October, 1985 CONDITION & CAUSE Some 1979-85 RX7 vehicles may exhibit one or more of the following electrical problems: * RADIO, ANTENNA fuse blown...
  • Page 15 REAR WINDOW DEFROSTER GRID LINE REPAIR PROCEDURE CAT. T, NO. 015/95 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:33AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN REAR WINDOW DEFROSTER GRID LINE REPAIR...
  • Page 16 REAR WINDOW DEFROSTER GRID LINE REPAIR PROCEDURE CAT. T, NO. 015/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:33AM NOTE: Make sure both ends are aligned prior to attaching.
  • Page 17 REVISED WIPER LINK BUSHING CAT. 14, NO. 022/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:33AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN WIPER LINK Models 1981-1985 RX-7 Bulletin No.
  • Page 18 TURN SIGNAL DOESN'T CANCEL - REPLACE CANCEL CAM CAT. 14, NO. 010/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:34AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN TURN SIGNAL SWITCH CANCEL CAM...
  • Page 19 TURN SIGNAL DOESN'T CANCEL - REPLACE CANCEL CAM CAT. 14, NO. 010/85 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:34AM Fig. 2: Turn Signal Cancel Cam 4.
  • Page 20 TURN SIGNAL DOESN'T CANCEL - REPLACE CANCEL CAM CAT. 14, NO. 010/85 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:34AM Fig. 4: Aligning Cancel Cam Tabs...

  • Page 21: Table Of Contents

    1.2L ENG MODIFIED A/C COMPRESSOR BRACKET INSTRUCTION CAT. 15, NO. 124/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:35AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN A/C COMPRESSOR BRACKET INSTALLATION...

  • Page 22: L Eng Modified A/C Compressor Bracket Instruction Cat. 15, No

    1.2L ENG MODIFIED A/C COMPRESSOR BRACKET INSTRUCTION CAT. 15, NO. 124/83 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:35AM PARTS INFORMATION Plain washers are not included in the 1983 RX7 kits but will be in 1984.

  • Page 23: Article Text 1983 Mazda Rx7

    A/C LITE DIM/NOT ON - WIRE HARNESS CONNECTOR CAT. 16, NO. 008/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:35AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN AIR CONDITIONER INDICATOR LIGHT...
  • Page 24 A/C LITE DIM/NOT ON - WIRE HARNESS CONNECTOR CAT. 16, NO. 008/85 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:35AM Fig. 2: RX7 A/C Accessory Connectors...
  • Page 25 Air Conditioning system can cause higher than normal system pressures which could result in Air Conditioning System component damage. The recommended refrigerant charge for 1988 Mazda vehicles is as follows: 323, RX-7, B-Series Truck.......28 ounces 626, MX-6..........35 ounces 929.............39 ounces...
  • Page 26 DESCRIPTION This Service Bulletin contains a new Heating System Troubleshooting Manual that was developed by the Mazda Canada Quality Assurance Section. The diagnostic procedures were developed and tested in Canada during a Cold Weather Test that took place in February 1993.
  • Page 27 HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM Fig. 1: Climate Control System USING THIS MANUAL Follow the flow charts and diagnostic procedures below to repair the complaints which were determined on the Customer Comment Sheet.
  • Page 28 HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM 1. Collect detailed complaint information from the customer using the Customer Comment Sheet.
  • Page 29 HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM ³ ³ ³ humidity the windows never clear ³ ³ ³...
  • Page 30 HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM Fig. 2: Diagnostic Flow Chart CHECK SHEET Heater concern Item 1: Measuring Vent Outlet Air Temperature 1.
  • Page 31 HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM 3. Adjust the climate controls to the following settings: Function .....
  • Page 32 HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM NOTE: Do not perform the above checks with the engine running.
  • Page 33 HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM 1. Drain the engine coolant from the radiator. 2. Remove the thermostat from the thermostat housing.
  • Page 34 HEATING SYSTEM TROUBLESHOOTING CAT. U, NO. 93-04 Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:36AM Fig. 5: Air Intake Selector (Type A and B) Item 2 - Function Selector This selector controls the direction of the airflow from the vents.
  • Page 35 Climate Control System Shown in Fig. 8 is a typical climate control system. Detailed descriptions of each function are found under the heading "Driving Your Mazda" in the appropriate Owners Manual. Fig. 8: Climate Control System Layout END OF ARTICLE...
  • Page 36 1979-85 RX7 SUBJECT Inoperative A/C REFERENCE Mazda Motors Corp., Service Bulletin, No. 16 009/85, September, 1985 CONDITION & CAUSE Some 1979-85 RX7 vehicles may exhibit an inoperative air conditioning system. This condition may be caused by a variety of factors blowing the fusible plug on the receiver/drier.

  • Page 37: Bulletin No

    POOR A/C COOLING - ADJUST A/C THERMOSTAT CAT. 16, NO. 006/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:37AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN NIPPONDENSO AIR CONDITIONER Models RX-7 13B Bulletin No.
  • Page 38 POOR A/C COOLING - ADJUST A/C THERMOSTAT CAT. 16, NO. 006/85 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:37AM Fig. 2: Removing 2 Screws Securing the Thermostat ø...

  • Page 39: Category

    POOR COOLING - DIAGNOSING/REPAIR A/C LEAKS CAT. 16, NO. 033/88 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:37AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN DIAGNOSIS & REPAIR OF A/C REFRIGERANT LEAKS...
  • Page 40 POOR COOLING - DIAGNOSING/REPAIR A/C LEAKS CAT. 16, NO. 033/88 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:37AM inch a second. Whenever possible, the detector probe should be held underneath the components since the refrigerant is heaver than air.
  • Page 41 Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:25PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN RECEIVER DRIVER REPLACEMENT CRITERIA WHEN REPLACING OTHER A/C COMPONENTS Model(s): All Mazda Models with A/C (Canadian) Category: U - Heater and Air Conditioner Bulletin No.: 95-02 Date: March, 1995...
  • Page 42 RECEIVER DRIER REPLACEMENT CRITERIA (CANADIAN) CAT. U, NO. 95-02 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:25PM ³ ³ Golden Brown, Light ³ ³ Brown, Transparent, or ³...
  • Page 43 Monday, September 03, 2001 03:25PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN RECEIVER DRIVER REPLACEMENT CRITERIA WHEN REPLACING OTHER A/C COMPONENTS Model(s): All Mazda Models with A/C Category: U - Heater and Air Conditioner Systems Bulletin No.: 001/95 Date: February 15, 1995...
  • Page 44 RECEIVER DRIER REPLACEMENT CRITERIA - INFORMATION CAT. U, NO. 001/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:25PM ³ ³ Golden Brown, Light ³ ³ Brown, Transparent, or ³...
  • Page 45 USE OF A/C TRACER DYE SERVICE INFO CAT. U, NO. 008/97 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:26PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN USE OF A/C TRACER DYE...
  • Page 46 USE OF A/C TRACER DYE SERVICE INFO CAT. U, NO. 008/97 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:26PM b. Small amounts of the tracer dye will be found in the Recovery / Recycling tank, if recovery is necessary.
  • Page 47 USE OF A/C TRACER DYE SERVICE INFO CAT. U, NO. 008/97 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:26PM ³ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³ ³ ³ ³...
  • Page 48 Date: October 21, 1996 DESCRIPTION Mazda Corporation does not approve of using substitute R-12 refrigerants when an A/C system requires charging. Use of these products may result in component damage and loss of warranty. If service is required on a vehicle with an R-12 system, use only new or known good recycled refrigerant.
  • Page 49 L4N71B TRANS OIL PRESSURE GAUGE ADAPTER CAT. 40, NO. 018/87 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:39AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN OIL PRESSURE GAUGE ADAPTER Model: 1983 - 1987 RX-7 A/T Bulletin No.:...
  • Page 50 PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PAINTING RUSTPROOF STEEL PANELS Model All Mazda Models...
  • Page 51 PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÅÄÄÄÄÄÅÄÄÄÄÄÅÄÄÄÄÄÄÅÄÄÄÄÄÅÄÄÄÅÄÄÄÄÅÄÄÄÄÄ ³ ³ ³ ³ ³ ³ ³ ³ Front Door Outer Panel ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÅÄÄÄÄÄÅÄÄÄÄÄÅÄÄÄÄÄÄÅÄÄÄÄÄÅÄÄÄÅÄÄÄÄÅÄÄÄÄÄ...
  • Page 52 PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig. 1: Location of Rustproof Steel Panels on 3 & 5-dr Hatchbacks...
  • Page 53 PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig. 2: Mazda 323 Wagon - Rustproof Body Panels...
  • Page 54 PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig. 3: Mazda 626/MX-6 - Rustproof Body Panels...
  • Page 55 PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig. 4: Mazda RX-7 - Rustproof Body Panels...
  • Page 56 PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig. 5: Mazda 929 - Rustproof Body Panels...
  • Page 57 PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig. 6: Mazda MPV - Rustproof Body Panels...
  • Page 58 PAINTING RUSTPROOF STEEL PANELS CAT. 14, NO. 070/89 Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, August 27, 2001 06:40AM Fig. 7: Mazda "B" Series - Rustproof Body Panels END OF ARTICLE...
  • Page 59 If you encounter the customer complaint on the above condition, spray anti-static agent to the surface of the seat cushion and back trim. The following anti-static agents are recommended for static electricity shock on Mazda vehicles. RECOMMENDED ANTI-STATIC PRODUCTS ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ³...
  • Page 60 SUBJECT Whistle Noise From Check & Cut Valve REFERENCE Mazda Motors Corp., Service Bulletin, No. 4 015/85, September, 1985 CONDITION & CAUSE Some 1980-85 RX7 and 1981-85 GLC vehicles may exhibit a whistle noise from the check and cut valve. The whistle noise is most noticeable at high temperature and low fuel level, and can be heard from the rear of the vehicle.
  • Page 61 Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:34PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN WIND NOISE AROUND DOORS Model(s): All Mazda models except MX-5 Miata and MX-6 Category: S (09) - Body Bulletin No.: 018/98 Date:...
  • Page 62 WIND NOISE AROUND DOORS CAT. S, NO. 018/98 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:34PM NOTE: The card test can only be used to evaluate the A-pillar sealing contact.
  • Page 63 WIND NOISE AROUND DOORS CAT. S, NO. 018/98 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:34PM movement. This is done by loosening the hinge bolts and moving the door with a padded pry bar just enough to permit movement of the door.
  • Page 64 WIND NOISE AROUND DOORS CAT. S, NO. 018/98 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:34PM Fig. 2: Grease Pattern - Measure Fig. 3: Hinge Mount - Outline...
  • Page 65 WINDSHIELD STONE CHIPPING INSPECTION CAT. S, NO. 037/96 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:33PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN WINDSHIELD STONE CHIPPING INSPECTION Model(S): All Mazda Models...
  • Page 66 BRAKE CALIPER BOLT CORROSION - CLEAN & SEAL MT 0995-11 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN BRAKE CALIPER BOLTS Model(s): All Mazda Models...
  • Page 67 CORRECTION In order to effectively correct brake judder, rotor surfaces must be precisely machined. Mazda Canada Inc., has evaluated both on and off- car brake lathes and has determined that on-car lathes are more precise and greatly reduces comeback repairs.
  • Page 68 BRAKE JUDDER REPAIR (CANADIAN) CAT. P, NO. 94-06 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM 1. If the vehicle is in dealer inventory and the condition is rotor rust: A.
  • Page 69 J. If the brake judder is still felt, correct the rear rotor(s) using steps "C" through "I". SERVICE TOOLS The Accu-Turn (model 8750) On-Car Brake Lathe is recommended by Mazda. The brake lathe is available through Mazda Canada's Equipment Program at 1-800-33-6687. WARRANTY INFORMATION (Applies To Vehicles Covered Under Normal Warranty.)
  • Page 70 This will cause DTV. CORRECTION In order to effectively correct brake judder, rotor surfaces must be precisely machined. Mazda has evaluated both on and off-car brake lathes and has determined that on-car lathes are more precise and greatly reduces comeback repairs.
  • Page 71 VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM If the vehicle is in dealer inventory and the condition is rotor...
  • Page 72 Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:36PM SERVICE TOOLS The Accu-Tum (model 8750) On-Car Brake Lathe is recommended by Mazda. The brake lathe will be available soon from MMA's National Accounts Program at a substantial savings. When the national account is established, a Special Tools Service Bulletin will be released which will combine further details.
  • Page 73 VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Labor Operation: P0204BRX/0.6 hrs. MPV (1993 Models only) Rear Brakes/Brake Drums(s), R&R (one side) Labor Operation: P0201ARX/0.3 hrs.
  • Page 74 VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Brake Drum(s), Machine (one side) Labor Operation: P0201AMX/0.8 hrs.
  • Page 75 VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM 626/MX-6 Rear Brakes/Disc Plate(s), R&R (one side) Labor Operation: P0208ARX/0.4 hrs.
  • Page 76 VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Rear Brakes/Pad(s), R&R (one sides) Labor Operation: P0209ARX/0.5 hrs.
  • Page 77 VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Millenia Front Brakes/Disc Plate(s), R&R (one side) Labor Operation: P0102ARX/0.5 hrs.
  • Page 78 VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Labor Operation: P0104ARX/0.4 hrs. Front Brakes/Pad(s), R&R (both sides) Labor Operation: P0104BRX/0.6 hrs.
  • Page 79 VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Labor Operation: P0102ARX/0.4 hrs. Front Brakes/Disc Plate(s), R&R (both side) Labor Operation: P0208CRX/0.7 hrs.
  • Page 80 VIBRATION/PULSATION WHILE BRAKING - PROCEDURE CAT. P, NO. 001/95 Article Text (p. 11) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Monday, September 03, 2001 03:37PM Front Brakes/Disc Plate(s), R&R (both side) Labor Operation: P0102CRX/1.1 hrs. (2WD) Labor Operation: P0102DRX/1.6 hrs.
  • Page 81 1.2L ENG COOLING FAN DRIVE - NEW GREASE FOR COLD CAT. 3, NO. 019/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:17AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN 1983 RX-7 COOLING FAN DRIVE (CLUTCH)
  • Page 82 1.2L HARD CRANK/NO START - CARBON IN ROTOR/HOUSING CAT. 1, NO. 103/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:17AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN HARD CRANKING Models Bulletin No.
  • Page 83 1.2L HARD CRANK/NO START - CARBON IN ROTOR/HOUSING CAT. 1, NO. 103/83 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:17AM Fig. 2: Using Flywheel Turning Tool 5) Lower the vehicle.
  • Page 84 1.2L HARD CRANK/NO START - CARBON IN ROTOR/HOUSING CAT. 1, NO. 103/83 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:17AM CAUTION: Do not turn the flywheel in the direction of normal engine rotation.
  • Page 85 1.3L ENG CLUTCH VIB - REPL FLYWHEEL ALIGNMENT PINS CAT. 6, NO. 002/86 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:18AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CLUTCH ALIGNMENT PINS...
  • Page 86 BAD SHUTTER VALVE CAUSES ROUGH IDLE/NO IDLE A bad shutter valve may cause a rough or no idle on 1982-85 Mazda RX-7 models. To test the shutter valve, remove the hose from the valve (it's located below the carburetor) and check for vacuum. If there is vacuum at idle, the shutter valve is bad and should be replaced.
  • Page 87 ENGINE STAND ADAPTOR MODIFICATIONS CAT. 40, NO. 025/88 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:18AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN ENGINE STAND ADAPTOR MODIFICATION Model: All Models Bulletin No.:...
  • Page 88 FILLING COOLING SYSTEM CAT. 3, NO. 008/87 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:18AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN ENGINE COOLANT Model: ALL MODELS Bulletin No.: 008/87...
  • Page 89 FILLING COOLING SYSTEM CAT. 3, NO. 008/87 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:18AM fully open). Check that there are no coolant leaks. Add additional coolant as needed so that the radiator is full and the coolant level is at the "FULL"...
  • Page 90 Category Date 2/10/89 DESCRIPTION When servicing Mazda vehicles, please be aware of the following installation procedure and tightening requirements of the Mazda brand oil filters. INSTALLATION PROCEDURE 1. Apply a thin film of oil to the surface of the gasket before installing the filter.
  • Page 91 INSTALLING MAZDA BRAND OIL FILTER CAT. 2, NO. 005/89 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM for Oil Leakage. for Oil Leakage. TOKYO ROKI CO., LTD.
  • Page 92 OIL LEAK AT REAR STATIONARY GEAR O-RING - CAR FIX CAT. B, NO. 003/98 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN OIL LEAK AT REAR STATIONARY GEAR O-RING/ON-CAR REPLACEMENT PROCEDURE...
  • Page 93 OIL LEAK AT REAR STATIONARY GEAR O-RING - CAR FIX CAT. B, NO. 003/98 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM 9. Install the (RS) gear.
  • Page 94 OIL LEAK AT REAR STATIONARY GEAR O-RING - CAR FIX CAT. B, NO. 003/98 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM PARTS INFORMATION TABLE ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿...
  • Page 95 PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PARTIAL ENGINE (LONG BLOCK) AVAILABILITY Model(s):...
  • Page 96 PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³ ³ ³ ³ 1990-93 B2600 (A/T)
  • Page 97 PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ³ ³ ³ ³ ³ Year/Model Engine P/N Gasket P/N Remarks ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´...
  • Page 98 PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³ ³ ³ ³ 1988-89 929(3.0L SOHC)
  • Page 99 PARTIAL ENGINE (LONG BLOCK) AVAILABILITY CAT. B, NO. 004/94 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ³ ³ ³ ³ ³ (2.5L, V-6) KL47-02-300 8AK2-02-310 ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÙ...
  • Page 100 Mazda does not recommend propylene glycol coolants. Available information indicates the following characteristics regarding propylene glycol coolants: * Provides less heat transfer * May not provide adequate corrosion protection (to meet Mazda specifications) * Freezing temperature is 10 - 20% higher than ethylene glycol based coolants Mazda recommends ethylene glycol and water mixture.
  • Page 101 RATTLE FROM FLOOR WHEN ACCEL - BROKEN MUFFLER HANGER CAT. 4, NO. 055/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:19AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PRE-SILENCER HANGER BREAKAGE...
  • Page 102 002/96 Date: June 27, 1996 DESCRIPTION Mazda does not recommend the use of reconditioned anti-freeze. Mazda recommends ethylene glycol base coolants for all Mazda aluminum engines. Although reconditioned anti-freeze is available, this product may contain silicon particles which may be abrasive to the water pump seal.
  • Page 103 Category Date 2/14/90 DESCRIPTION Mazda Motor Corporation (MC) does not recommend the use of reconditioned anti-freeze. Please use ethylene glycol base coolant for Mazda's aluminum engines. Although it is available on the market, reconditioned anti-freeze might contain silicon particles, which could abrade the water pump seal, or it might contain other chemicals, alcohol or methanol, that may erode metal parts.
  • Page 104 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:20AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN REVISED ROTARY ENGINE PRICING Model(s): All Mazda RX-7 Models Category: Parts Flash Bulletin No.: RF 95-24 Date: October 20, 1995 DESCRIPTION The price of the Rebuilt Rotary Engines has changed.
  • Page 105 REVISED ROTORY ENGINE PRICING CAT. RF, NO. 95-24 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:20AM ³ ³ ³ ³ ³ W/ TWIN TURBO ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÙ END OF ARTICLE...
  • Page 106 1981-85 RX7 (High Altitude Vehicles) SUBJECT No Power, Stumble, Rough Idle, Bucking, Etc. REFERENCE Mazda Motors Corp., Service Bulletin, No. 4 014/85, August, 1985 CONDITION & CAUSE Some 1981-85 RX7 high altitude vehicles may exhibit one or more of the following driveability problems:...
  • Page 107 1.2L NEW THROTTLE SENSOR ADJUSTING PROCEDURE CAT. 1A, NO. 029/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:29AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN THROTTLE SENSOR CHECKING AND ADJUSTING PROCEDURES...
  • Page 108 1.3L ENG THROTLE SENSR TOOL & ADJUSTMENT INFO CAT. 40, NO. 007/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN THROTTLE SENSOR CHECKER...
  • Page 109 1.3L ENG THROTLE SENSR TOOL & ADJUSTMENT INFO CAT. 40, NO. 007/85 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM 4. If both lamps illuminate or neither lamp illuminates, proceed as follows: * Remove the cap from the adjusting screw.
  • Page 110 1.3L ENG THROTLE SENSR TOOL & ADJUSTMENT INFO CAT. 40, NO. 007/85 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM Fig. 5: Throttle Sensor Checker Attachments 4.
  • Page 111 MAZDA'S POSITION ON CaRFG * CaRFG does not affect the new vehicle or emission warranty. * Mazda recommends the use of CaRFG as a cost effective means of reducing emissions to provide cleaner air. * Vehicle and laboratory testing of CaRFG ensures that CaRFG is acceptable for customer use.
  • Page 112 CALIFORNIA REFORMULATED GASOLINE CAT. F, NO. 014/96 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM operation. * Reduced benzene by approximately 50%. CaRFG AFFECT ON VEHICLE PERFORMANCE Properly blended CaRFG should have no adverse affect on vehicle performance, engine durability or fuel system components.
  • Page 113 CALIFORNIA REFORMULATED GASOLINE CAT. F, NO. 014/96 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM ODOR EMITTED FROM CaRFG CaRFG is not expected to smell different from gasoline most vehicles currently use.
  • Page 114 CHOKE SYSTEM MAINTENANCE SCHEDULE/CLEANING PROCEDURE CAT. 1A, NO. 032/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:30AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CHOKE SYSTEM SCHEDULED MAINTENANCE Model: 1983 RX-7, 626, GLC Bulletin No.:...
  • Page 115 * For 5-speed models: Neutral range should be selected. * For automatic transmission models: "N" or "P" range should be selected. NOTE: All Mazda vehicles meet the U.S. EPA and California emission standards when tested under the EPA certification test procedure. PREPARATION PROCEDURE...
  • Page 116 Revised: April, 24 1995 DESCRIPTION A complete line of Mazda Spark Plug Wire Sets are available from your servicing PDC. These high-quality wire sets are manufactured for Mazda by NGK. Each wire set includes the coil/wire(s) and is attractively packaged for merchandising purposes.
  • Page 117 PARTS BULLETIN - SPARK PLUG COIL/WIRE SET NO. T-1-6 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ³ ³ 1972-74 808 (1600CC) RC-ZE94A 0000-18-094A ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄ...
  • Page 118 PARTS BULLETIN - SPARK PLUG COIL/WIRE SET NO. T-1-6 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ³ ³ 1991-93 Navajo ZZLO-18-140 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄ ³ ³...
  • Page 119 It is recommended that REGULAR UNLEADED gasoline be used in all Mazda vehicles NOT equipped with a turbocharger. All non-turbocharged Mazda vehicles are designed to perform best when REGULAR UNLEADED fuel is used. Due to the low volatility of some SUPER UNLEADED fuels, an overlean air-fuel condition may occur especially when cold.
  • Page 120 RX-7 ISSUE: OIL FILTER REPLACEMENT The oil filter is mounted face down on Mazda RX-7 engines. This makes filter replacement an unnecessarily messy job. To cut down on the spilled oil, punch two holes in the top of the filter to let the filter drain into the crankcase.
  • Page 121 SPARK PLUG CROSS-REFERENCE CHART NO. T-1-3 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN SPARK PLUG CROSS-REFERENCE CHART Model: All Mazda Date: November 1, 1990 (Revised - April 27, 1992)
  • Page 122 SPARK PLUG CROSS-REFERENCE CHART NO. T-1-3 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM 1979-80 GLC (Wagon) BP5ES 0660-18-110 8AG1-18-110A-BP 1980-83 GLC (Wagon) BPR5ES * 8G14-18-110...
  • Page 123 SPARK PLUG CROSS-REFERENCE CHART NO. T-1-3 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:31AM Fig. 1: Spark Plug Identification for 1986-91 RX-7 Engines END OF ARTICLE...
  • Page 124 Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:32AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN TAS (THROTTLE ADJUSTMENT SCREW) ADJUSTMENT Model(s): All Mazda Models with Fuel Injection Category: F (01) - Fuel & Emission Control Bulletin No.: 014/98 Date:...
  • Page 125 TAS (THROTTLE ADJUSTMENT SCREW) LOCATION/ADJUSTMENT CAT. F, NO. 014/98 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:32AM Fig. 1: Throttle Adjustment Screw Locations END OF ARTICLE...
  • Page 126 SUBJECT Whistle Noise From Check & Cut Valve REFERENCE Mazda Motors Corp., Service Bulletin, No. 4 015/85, September, 1985 CONDITION & CAUSE Some 1980-85 RX7 and 1981-85 GLC vehicles may exhibit a whistle noise from the check and cut valve. The whistle noise is most noticeable at high temperature and low fuel level, and can be heard from the rear of the vehicle.
  • Page 127 APPLICATION 1983-86 RX7 SUBJECT Clutch Chatter/Judder REFERENCE Mazda Motors Corp., Service Bulletin, No. 6 003/86, April, 1986 CONDITION & CAUSE Some 1983-86 RX7 vehicles may exhibit clutch chatter/judder. This condition may be caused by the clutch disc. REPAIR To repair the above mentioned complaint, install a new service clutch disc.
  • Page 128 1.3L ENG CLUTCH VIB - REPL FLYWHEEL ALIGNMENT PINS CAT. 6, NO. 002/86 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CLUTCH ALIGNMENT PINS...
  • Page 129 Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN HARD SHIFT TO 2ND GEAR AFTER COLD START Model(s): 1980-91 Mazda RX-7 (non-turbo) 1990-91 Mazda Miata Category: Bulletin No.: 004/92 Date: 7/7/92...
  • Page 130 HARD SHIFT TO 2ND GEAR AFTER COLD START - NEW PARTS CAT. J, NO. 004/92 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM MX-5 Miata JM1NA351*M*232720...
  • Page 131 IMPROVED SPEEDO GEAR SLEEVE TO ELIMINATE LEAKS CAT. 7, NO. 027/87 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN SPEEDOMETER DRIVEN GEAR SLEEVE...
  • Page 132 IMPROVED SPEEDO GEAR SLEEVE TO ELIMINATE LEAKS CAT. 7, NO. 027/87 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM Long Bed JM2UF211 H0603331 Cab Plus JM211311 ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ...
  • Page 133 M & R TYPE TRANS HARD SHIFT COLD - NEW GEAR OIL CAT. 7, NO. 062/89 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN...
  • Page 134 MANUAL TRANS NEW BEARING COVER BOLTS/TORQUE CAT. 7, NO. 002/84 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN MODIFICATION OF BEARING COVER BOLTS Model: B2000, B2200, &...
  • Page 135 MANUAL TRANS NEW BEARING COVER BOLTS/TORQUE CAT. 7, NO. 002/84 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:43AM RX-7 12A: JM1FB331 E0819695 February, 1984 13B: JM1FB332 E0819695...
  • Page 136 Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN MANUAL TRANSMISSION SHIM ADJUSTMENTS Model: Mazda 1981-90 RX-7 & B-Series, 1988-90 929, 1999-90 MPV, 1990 MX-5 Miata Date: March 2, 1990 001/90 Group:...
  • Page 137 MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 1: Manual Transmission Application Chart 1. Install the synchronizer ring and 5th gear.
  • Page 138 MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 3) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 2: Retaining Ring Installation (M-Type) Note: If the "C" washers are not pushed fully forward in the mainshaft groove the measurement will be incorrect.
  • Page 139 MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 4: Installing Rear Bearing (M-Types) NOTE: If the "C" washers will not fit into the rear mainshaft groove, select the proper thickness "C"...
  • Page 140 MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 6: Retaining Ring Installation (R-Type) Note: If the "C" washers are not pushed fully forward in the mainshaft groove the measurement will be incorrect.
  • Page 141 MANUAL TRANSMISSION SHIM ADJUSTMENTS CAT. J, NO. 001/90 Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 8: Rear Bearing Installation (R-Type) Note: If the "C" washers will not fit into the rear mainshaft groove, select the proper thickness "C"...
  • Page 142 May 1995 DESCRIPTION Remanufactured Transmissions and Transaxles which are supplied by Mazda Canada Inc., are rebuilt by M.A.N.A. (Mazda North America Inc.). This division of Mazda supplies remanufactured units for both Canada and United States. In their continued efforts to upgrade the quality of these remanufactured units they are looking for more information on what initially failed and why.
  • Page 143 REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fig. 1: Example of Warranty Tag 3. The defective unit must be shipped to the Quality Assurance Centre...
  • Page 144 Two copies of this Service Bulletin are being supplied to each dealer. Please give the second copy to the Mazda Parts Manager. NOTE: Five copies of the Automatic Transmission Diagnosis Information Sheet are being supplied with this bulletin.
  • Page 145 REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02 Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:44AM Fluid Condition: ____ Burnt ____ Normal Fluid Level:...
  • Page 146 REAR WHEEL DRIVE PINION HEIGHT ADJUSTMENT INFO CAT. 9, NO. 014/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:49AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN PINION HEIGHT ADJUSTMENT Models All Rear Drive Models Bulletin No.
  • Page 147 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:50AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN ALIGNMENT SPECIFICATIONS Models: 1993-95 Mazda Models (Except 1994-95 B-Series) (Canada) Category: N - Steering Bulletin No.: 95-02 Date: January, 1995 APPLICABLE MODELS All models except 1994-95 B-Series.
  • Page 148 ALIGNMENT SPECIFICATIONS (CANADIAN) CAT. N, NO. 95-02 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:50AM ³ ³ ³ ³ ³ indicated is not mentioned. ³ ³...
  • Page 149 ALIGNMENT SPECIFICATIONS AND TOLERANCES -INFORMATION CAT. N, NO. 001/95 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:50AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN ALIGNMENT SPECIFICATIONS Model(s): All Mazda Models (except Navajo &...
  • Page 150 ALIGNMENT SPECIFICATIONS AND TOLERANCES -INFORMATION CAT. N, NO. 001/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:50AM ³ ³ ³ ñ ñ ³ ³ Rear Camber (Difference 1.5) degrees...
  • Page 151 ALUMINUM WHEEL TIRE CHANGE - CENTER HUB DAMAGE INFO CAT. 12, NO. 002/85 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN TIRE CHANGERS FOR ALUMINUM WHEEL Models RX-7, 626 &...
  • Page 152 Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN CHECKING PROCEDURE FOR POWER STEERING BOOT LEAKAGE Model(s): All Mazda Models with Rack/Pinion Category: N - Steering System Bulletin No.: 004/97 Date:...
  • Page 153 CHECKING PROCEDURE FOR POWER STEERING BOOT LEAKAGE CAT. N, NO. 004/97 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM gear. CAUTION: DO NOT keep the steering wheel fully turned to the locked position for more than five seconds.
  • Page 154 HIGH STEERING WHEEL EFFORT - VERIFY CONDITION MT 0995-05 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN STEERING WHEEL EFFORT Model(s): All Mazda...
  • Page 155 INSTALLATION OF TIRE CHAINS CAT. Q, NO. 005/93 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN INSTALLATION OF TIRE CHAINS Model(s): All Mazda Models Category: "Q"...
  • Page 156 REVISED IDLER ARM/DUST SEAL CAT. 10, NO. 023/83 Article Text 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN IDLER ARM MODIFICATION Models 1983 GLC (WAGON), RX-7 Bulletin No.
  • Page 157 Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ARTICLE BEGINNING TECHNICAL SERVICE BULLETIN STEERING WHEEL SLIGHTLY OFF CENTER Models: All Mazda Models Through 1995 Except B-Series & Navajo Category: Bulletin No.: 005/95 Date: 3/15/95 DESCRIPTION The steering wheel on some models may be slightly off center.
  • Page 158 STEERING WHEEL SLIGHTLY OFF CENTER - PROCEDURE CAT. N, NO. 005/95 Article Text (p. 2) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:51AM ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÅÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ´ ³ ³ ³ ³ 4 cyl.
  • Page 159 1. Manufacturer: Mazda Motor Corporation 2. Description of the Defect: Recall Surveillance tests performed by EPA found some MY-1982 and 1983 Mazda RX-7's to be in non- compliance of Federal exhaust emission standards for HC and CO. Mazda's investigation determined the non-compliance to be due to excessively-rich air fuel mixture and premature deterioration of the vehicle's catalyst.
  • Page 160 25,500 0.60 4.28 0.45 ÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄ 7. Anticipated Follow-Up Action: Mazda will conduct a voluntary emission recall campaign to repair all subject vehicles. The voluntary emission recall report is shown below. ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ VOLUNTARY EMISSION RECALL REPORT 1. Description of Each Class of Subject Vehicles AFFECTED VEHICLES ÄÄÄÄÄÄÂÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄ...
  • Page 161 Saturday, September 08, 2001 09:58AM 5. Procedure to Obtain Correction The repair will be done by authorized Mazda dealers only. The repair will be available on and after February 27, 1987. The time required for the repair will be about 1.2 hours.
  • Page 162 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 4) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM B. Notification The owners of subject vehicles will be notified on and after February 27, 1987 by first class mail.
  • Page 163 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 5) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM the monolith converters (N201 40 4000 for 1982 model and N231 40 4000 for 1983 model) to be commonly used for both year models.
  • Page 164 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 6) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM * Replacement of catalyst pellets in the Catalytic Converter. NOTE: The catalyst pellets replacement should be performed under the exchange operation.
  • Page 165 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 7) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:58AM Fig. 2: Disconnecting Hose From Air Pump 2. Insert the secondary air orifice (included in the kit) about 1 inch into the air pump side of the hose.
  • Page 166 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 8) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM moving. 4. Measure the clearance between the lock nut and the bracket (clearance "A"...
  • Page 167 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 9) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM 1. Remove the hot air duct. See Fig. 6. Fig. 6: Hot Air Duct Location 2.
  • Page 168 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 10) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 8: Sliding Clamp on Air Hose (Air Control Valve Side) 4.
  • Page 169 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 11) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 10: Removing Cap and Switching Valve 7. Enlarge the hole as shown in Fig. 11 with the 4.2 mm drill bit provided.
  • Page 170 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 12) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 12: Blowing Chips off with Air Gun 9. Re-install the cap and switching valve removed in Step 6.
  • Page 171 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 13) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 13: Check Valve Position and Orientation 11. Re-install the air control valve.
  • Page 172 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 14) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 14: Location of Drain Plugs No. 1 and 2 ø...
  • Page 173 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 15) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 16: Converter in Level Position 7. Tap the converter repeatedly at points "A" and "B" until all pellets are in.
  • Page 174 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 16) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 18: Location of Drain Hole No. 2 11. Pour all the pellets from the plastic bag containing a smaller amount of pellets (0.6 L) into the drain hole No.
  • Page 175 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 17) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM CAUTION: * Allow the exhaust system to cool to avoid injury.
  • Page 176 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 18) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM by using pliers in order to get the space for loosening the catalytic converter nuts.
  • Page 177 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 19) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 23: Removing Catalytic Converter 8. Hold the removed converter level and securely in a vise as shown in Fig.
  • Page 178 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 20) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Fig. 24: Installing New Lock Washer on Converter 12. Install the exchange converter on the customer's vehicle using new gaskets, new spring washers and new nuts.
  • Page 179 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 21) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM 18. Fill out the recall label with your dealer code and the repair date, then affix this label on the passenger side's door.
  • Page 180 Recall Campaign Recall No. 23702 Dear Customer, According to our records, you own a 1982 or 1983 model Mazda RX-7. Tests performed by the Environmental Protection Agency (U.S. EPA) suggest that Federally-certified 1982 and 1983 Mazda RX-7s may not conform with Federal emission standards for exhaust emissions. To...
  • Page 181 CATALYST PELLETS & MODIFICATION OF SECONDARY AIR SYS Article Text (p. 23) 1983 Mazda RX7 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:59AM Mazda ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ END OF ARTICLE...
  • Page 182 For www.iluvmyrx7.com Copyright © 1998 Mitchell Repair Information Company, LLC Saturday, September 08, 2001 09:57AM ARTICLE BEGINNING NHTSA RECALL BULLETIN Model(s): 1983 Mazda GLC (FWD Sedan) 1983 Mazda RX7 Campaign No: 85V108000 Number of Affected Vehicles: 136526 Beginning Date of Manufacture:...

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