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Manuals
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Yamaha Manuals
Motorcycle
TRX850H
Service manual
Yamaha TRX850H Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
How to Use the Manual
Illustrated Symbols
Index
General Information
Motorcycle Identification
Frame Serial Number
Engine Serial Number
Model Lebel
Preparation for Removal
Note on Gaskets, Oil Seals and O-Rings
Note on Lock Washers/Plates and Cotter Pins
Note on Bearings and Oil Seals
Note on Circlips
Checking of Connections
How to Use the Conversion Table
Special Tools
Specifications
Crankcase Tightening Sequence
Tightening Torques
General Torque Specifications
Lubrication Point and Grade of Lubricant
Lubrication Diagrams
Cable Routing
Periodic Inspection and Adjustment
Periodic Maintenance/Lubrication Intervals
Upper Cowling, Seat, Side Cover and Fuel Tank
Air Filter Case
Valve Clearance Adjustment
Carburetor Synchronization
Idling Speed Adjustment
Throttle Cable Adjustment
Spark Plug Inspection
Ignition Timing Check
Compression Pressure Measurement
Engine Oil Level Inspection
Engine Oil Replacement
Clutch Adjustment
Air Filter Cleaning
Carburetor Joint Inspection
Fuel Line Inspection
Breather Hose Inspection
Exhaust System Inspection
Coolant Level Inspection
Coolant Replacement
Handling Notes for Coolant
Cooling System Inspection
Front Brake Adjustment
Rear Brake Adjustment
Brake Fluid Level Inspection
Brake Pad Inspection
Brake Light Switch Adjustment
Brake Hose Inspectin
Air Bleeding (Hydraulic Brake System)
Drive Chain Slack Adjustment
Drive Chain Lubrication
Steering Head Inspection
Front Fork Inspection
Front Fork Adjustment
Spring Preload
Rear Shock Absorber Adjustment
Rebound Damping
Compression Damping
Tire Inspection
Wheel Inspection
Cable Inspection and Lubrication
Lever and Pedal Lubrication
Sidestand and Rear Suspension Lubrication
Battery Inspection
Charging Method Using a Variable-Current (Voltage) Type Charger
Charging Method Using a Constant-Voltage Type Charger
Fuse Inspection
Headlight Beam Adjustment
Headlight Bulb Replacement
Engine Overhaul
Engine Assembly
Drive Sprocket and Exhaust Pipe
Camshaft
Cylinder Head Cover
Camshaft Removal
Camshaft Inspection
Camshaft Installation
Cylinder Head
Cylinder Head Inspection
Cylinder Head Installation
Valve and Valve Spring
Valve and Valve Spring Removal
Valve and Valve Spring Inspection
Cylinder and Piston Removal
Cylinder and Piston Inspection
Cylinder and Piston Installation
Clutch
Crankcase Cover (Right) Removal
Clutch Removal
Clutch Inspection
Clutch Installation
Crankcase Cover (Left) Removal
Shift Shaft Removal
Shift Shaft Inspection
Shift Shaft Installation
AC Magneto and Starter Wheel Gear
Stator Coil Removal
AC Magneto and Starter Wheel Gear Removal
AC Magneto and Starter Wheel Gear Inspection
AC Magneto and Starter Wheel Gear Installation
Oil Pump Cover and Oil Pump Driven Gears Removal
Oil Pump Removal
Oil Pump Inspection
Oil Tank
Oil Hose Removal
Oil Tank Removal
Oil Pan Removal
Balancer Weight Removal
Oil Pan Installation
Crankshaft Assembly
Crankshaft Removal
Connecting Rod Removal
Crankshaft Inspection
Crankshaft Installation
Transmission, Shift Cam and Shift Fork Removal
Transmission, Shift Cam and Shift Fork Inspection
Transmission, Shift Cam and Shift Fork Installation
Cooling System
Radiator Removal
Radiator Inspection
Radiator Installation
Thermostatic Valve
Thermostatic Assembly Removal
Thermostatic Valve Housing Disassembly
Thermostatic Valve Housing Inspection
Thermostatic Valve Housing Assembly
Water Pump Removal
Water Pump Installation
Carburetion
Carburetor Assembly Removal
Carburetor Disassembly
Carburetor Assembly
Fuel Level Adjustment
TPS (Throttle Position Sensor) Adjustment and Inspection
Chassis
Front Wheel and Brake Discs Removal
Front Wheel Disassembly
Front Wheel Inspection
Front Wheel Installation
Static Wheel Balance Adjustment
Rear Wheel Removal
Brake Disc and Drive Sprocket Removal
Rear Wheel Disassembly
Rear Wheel Inspection
Driven Sprocket Replacement Steps
Front and Rear Brake
Front Brake Pad Removal
Rear Brake Pad Removal
Front Brake Master Cylinder Removal
Front Brake Master Cyinder Disassembly
Rear Brake Master Cylinder Removal
Rear Brake Master Cylinder Disconnection
Master Cylinder Inspection
Master Cylinder Assembly
Front Brake
Rear Brake
Front Brake Caliper Removal
Front Brake Caliper Disassembly
Rear Brake Caliper Removal
Rear Brake Caliper Disassembly
Caliper Disassembly
Caliper Inspection and Repair
Caliper Assembly
Caliper Installation
Front Fork Removal
Front Fork Disassembly
Front Fork Assembly
Front Fork Installation
Left Handlebar Removal
Right Handlebar Removal
Right Handlebar Inspection
Right Handlebar Installation
Steering Head
Lower Bracket Removal
Lower Bracket Inspection
Lower Bracket Installation
Rear Shock Absorber and Relay Arm Removal
Shock Absorber Disposal
Swingarm and Drive Chain Removal
Swingarm and Drive Chain Inspection
Electrical
Electrical Components Diagram
Switch Inspection
Switch Continuity Inspection
Wiring Diagram
Ignition System Troubleshooting
Electric Starting System
Starting Circuit Operation
Electric Starting System Troubleshooting
Starter Motor Removal and Disassembly
Starter Motor Inspection and Repair
Starter Motor Assembly
Charging System Circuit Diagram
Charging System Troubleshooting
Lighting System Circuit Diagram
Lighting System Troubleshooting
Lighting System Check
Signal System Circuit Diagram
Signal System Troubleshooting
Signal System Check
Cooling System Circuit Diagram
Cooling System Troubleshooting
TPS (Throttle Position Sensor) Self Diagnosis
Troubleshooting
Starting Failure/Hard Starting
Poor Idle Speed Performance
Poor Medium and High Speed Performance
Faulty Gear Shifting
Clutch Slipping/Dragging
Overheating
Faulty Brake
Front Fork Oil Leakage and Front Fork Malfunction
Instable Handling
Faulty Lighting and Signal System
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Table of
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Table of Contents
Troubleshooting
Ignition system troubleshooting
259
Electric starting system troubleshooting
266
Charging system troubleshooting
275
Lighting system troubleshooting
279
Signal system troubleshooting
286
Cooling system troubleshooting
293
Troubleshooting
299
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