Coopra 40C Installation Manual
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Coopra 40C Installation Manual

Heating boiler
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EN
Installation Manual
Heating Boiler . . . Type 40C
Wall hung, fan flue, room sealed gas boiler
CHAPTER 1. GENERAL
CHAPTER 2. INSTALLATION
CHAPTER 3. SUSPENDING THE UNIT
CHAPTER 4. COMMISSIONING
CHAPTER 5. TEMPERATURE REGULATIONS
CHAPTER 6. BURNER STATES and MONITORING
CHAPTER 7. MAINTENANCE
CHAPTER 8. MALFUNCTIONS
CE-CERTIFICATE
2007
E000129032

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Summary of Contents for Coopra 40C

  • Page 1 Installation Manual Heating Boiler . . . Type 40C Wall hung, fan flue, room sealed gas boiler CHAPTER 1. GENERAL CHAPTER 2. INSTALLATION CHAPTER 3. SUSPENDING THE UNIT CHAPTER 4. COMMISSIONING CHAPTER 5. TEMPERATURE REGULATIONS CHAPTER 6. BURNER STATES and MONITORING CHAPTER 7.

  • Page 2: Table Of Contents

    Coopra Advanced Heating Technologies Installation manual 40 EN CONTENTS CHAPTER 1. ………………………………………………………………………………..……….…………………………… 4 1.1. Technical data 1.2. Dimensional sketch…………………………………………………………………………………..……………………. 5 1.3. Unit components……………………………………………………………………………………………….…………… 6 1.4. Diagrams 1.4.1. Functional flow diagram………………………………………………………………………………….…… 7 1.4.2. Wiring diagram………………………………………………………………………………………...……….. 8 1.5. Operation………………………………………………………………………………………………………………..….. 9 1.6. Boiler types 1.6.1.
  • Page 3 Coopra Advanced Heating Technologies Installation manual 40 EN 4.12. Menu structure……………………………………………………………………………………………………………. 20 CHAPTER 5. TEMPERATURE REGULATIONS……………………………………………………………………….……. 21 5.1. Central heating 5.1.1. Central heating temperature regulation with on/off thermostat without outside temperature sensor 5.1.2. Central heating temperature regulation with on/off thermostat with outside temperature sensor 5.1.3.

  • Page 4: Chapter 1

    Coopra Advanced Heating Technologies Installation manual 40 EN CHAPTER 1. 1.1. Technical data Boiler type Gas type natural gas G20 LPG gas G30/G31 Electrical data Mains voltage / Frequency 230 V / 50 Hz Power consumption (max.) 144 W Thermostat voltage...

  • Page 5: Dimensional Sketch

    Coopra Advanced Heating Technologies Installation manual 40 EN 1.2. Dimensional sketch Dimensions in mm Free space There must be sufficient space at the top and bottom to be able to suspend the unit and to be able to connect all feed and drain pipes.

  • Page 6: Unit Components

    Coopra Advanced Heating Technologies Installation manual 40 EN 1.3. Unit components Description Manufacturer Primary heat exchanger Coopra Pump Wilo Glow plug Saint Gobain Ionisation probe Sapco Burner type 30 / 40 Furigas Vapour tray Coopra Gas valve Honeywell Vibo Venturi type 40...

  • Page 7: Diagrams

    Coopra Advanced Heating Technologies Installation manual 40 EN 1.4. Diagrams 1.4.1. Functional flow diagram FLOW X17.6 DISPLAY X17.3 RETURN X17.2 X17.5 X22.1 ALARM CONTACT X22.2 DHW INLET X19.2 X4.5 X19.1 MAXIMAL THERMOSTAT X4.6 (OPTIONAL) TANK THERMOSTAT X2.5 EXTERNAL TANK X18.3 X2.4...

  • Page 8: Wiring Diagram

    Coopra Advanced Heating Technologies Installation manual 40 EN 1.4.2. Wiring diagram...

  • Page 9: Operation

    High efficiency boiler for central heating only. 1.6.4. Pump The Coopra boiler is a heating unit with compact dimensions and a very high efficiency, with versions for domestic and small commercial use for central heating. The type plate, which specifies the type of gas etc. to be used, for which the unit is set, is on the left side of the unit.

  • Page 10: Configuration Of Flue Tube And Air Supply

    Coopra Advanced Heating Technologies Installation manual 40 EN 1.8. Configuration of flue tube and air supply 1.9. Environmental conditions See figure below for an overview of possible configurations. The area in which the unit is installed must satisfy the The units are approved for application on the drain systems: applicable regulations.

  • Page 11: Pump And Hydraulic Resistance

    Coopra Advanced Heating Technologies Installation manual 40 EN 1.12. Pump and hydraulic resistance 1.14. Standards / Guidelines The pump characteristic and the resistance graph of the unit With the installation of the unit, all local regulations must be are given below.

  • Page 12: Chapter 2. Installation

    Coopra Advanced Heating Technologies Installation manual 40 EN CHAPTER 2. INSTALLATION 2.2. Mounting the assembly bracket To mount the assembly bracket on a brick wall of sufficient thickness, use the screw plugs that are supplied. When you have determined the place of assembly, proceed as follows: 1.

  • Page 13: Water And Gas Connections

    If it may be expected that the central heating water will be severely contaminated by under floor heating, fitting is a 2 kg dirt filter in the return pipe is recommended. Coopra cannot give a guarantee for damage to the unit that is caused by dirt in the system. •...

  • Page 14: Chapter 3. Suspending The Unit

    Coopra Advanced Heating Technologies Installation manual 40 EN CHAPTER 3. SUSPENDING THE UNIT 3.3.2. Connecting the concentric flue tube and air supply (80/125 mm adapter) 3.1. The unit When the flue tube and air supply are connected Before unpacking the unit, check...

  • Page 15: Modulating Room Thermostat (If Applicable)

    Coopra Advanced Heating Technologies Installation manual 40 EN 3.5.2. Modulating room thermostat (if applicable). Connect to terminals (1) and (2) The modulating room thermostat must be fitted in the same building as the unit. Strip about 5 mm off the insulation of the wires of the room thermostat.

  • Page 16: Chapter 4. Commissioning

    Coopra Advanced Heating Technologies Installation manual 40 EN CHAPTER 4. COMMISSIONING 4.6. Chimney sweeper function The chimney sweeper function has priority over the central 4.1. Electrical connection 230 VAC heating and HWS regulation. • If the boiler is provided with a supply cord and a plug the...

  • Page 17: Gas / Air Adjustment

    Coopra Advanced Heating Technologies Installation manual 40 EN Pre-adjustment to be done in voltage-free condition: 4.8.1. Full load The burner has to burn at maximum central heating capacity – Turn venturi-screw clockwise (Menu setting P=100%). completely down on its seat.

  • Page 18: Changing Over To Lpg-Gas

    Coopra Advanced Heating Technologies Installation manual 40 EN 4.10. Changing over to LPG-gas First: the venturi adjusting screw fully clockwise until it blocks. Fit a flue gas analyser (CO meter) in the measurement opening of the flue tube canal. Full load on LPG Activate the chimney sweeper function on full load.

  • Page 19: Display

    Coopra Advanced Heating Technologies Installation manual 40 EN 4.11. Display During operation, the display shows the status of the unit in A = display the form of a code. To be able to read the codes, open the B = + button cover in front of the display.

  • Page 20: Menu Structure

    Coopra Advanced Heating Technologies Installation manual 40 EN 4.12. Menu structure By pressing the set/reset button in for longer than 5 seconds, you go to the ‘mode’ menu. To change the subsequent "Letter" parameter, the user must press the Set/Reset button.

  • Page 21: Chapter 5. Temperature Regulations

    Coopra Advanced Heating Technologies Installation manual 40 EN CHAPTER 5. TEMPERATURE REGULATIONS Heating curve 5.1. CENTRAL HEATING The permissible central heating flow temperature can be set between 25°C and 90°C. The burner is blocked when the set flow temperature is reached. During the first 60 seconds of a Parameter C=82°C [default]...

  • Page 22: Central Heating Temperature Regulation With Modulating Thermostat (Opentherm)

    Coopra Advanced Heating Technologies Installation manual 40 EN 5.1.3. Central heating temperature regulation with modulating thermostat (Opentherm) with or without outside temperature sensor Set point The set point indicates whether there is a heat demand. - Without an outside temperature sensor, the desired central heating flow temperature (set point) is calculated by the modulating room thermostat.

  • Page 23: Chapter 6. Burner States And Monitoring

    Coopra Advanced Heating Technologies Installation manual 40 EN CHAPTER 6. BURNER STATES and MONITORING Pump Standby Pre rinse Ignition In operation Post rinse Standby afterrun heat demand gas valve glow plug ionisation pump t=0sec t=3sec t=7sec t<12sec 6.1. Standby Fan: The fan is switched on at the desired purging speed.

  • Page 24: Post-Rinse

    Coopra Advanced Heating Technologies Installation manual 40 EN Fan: 6.7. Pump test program The fan is running at the required speed for modulating heat demand. The display shows continious ‘P’. When the measured fan speed deviates from the desired speed, The pump is switched off for 15 seconds.

  • Page 25: Flue Sensor

    Coopra Advanced Heating Technologies Installation manual 40 EN 6.12. Flue sensor Switching the supply voltage on makes the flue sensor active. If the flue sensor measures a temperature below –25°C, the regulation locks with the message flue sensor interruption (‘4’).

  • Page 26: Chapter 7. Maintenance

    Coopra Advanced Heating Technologies Installation manual 40 EN CHAPTER 7. MAINTENANCE 7.1.3. Checking the condensation water drain High voltage! ! ! There is an opening for this The wiring of the pump, the three-way valve, fan and purpose on the top of the vapour wiring of the gas block can be under a voltage of 230 tray.

  • Page 27: Chapter 8. Malfunctions

    Coopra Advanced Heating Technologies Installation manual 40 EN 8.7. Check function of gas control CHAPTER 8. MALFUNCTIONS High voltage! The wiring of the pump, the three-way valve, fan and wiring of the gas control can be under a voltage of 230 VAC.

  • Page 28: Malfunction Code 'F' (Flashing)

    Coopra Advanced Heating Technologies Installation manual 40 EN 8.11. Malfunction code 'F' (flashing) 8.11.4. Gas/air mixture is not correctly adjusted After three failed attempts in a row, the unit will lock (flashing 'F'). This can have very different causes: see Chapter 4. : Adjustment full load and low load.

  • Page 29: Inspection / Cleaning / Replacement Of The Ionisation Probe

    Coopra Advanced Heating Technologies Installation manual 40 EN 8.11.7. Inspection / cleaning / replacement of the ionisation probe • unplug the plug of the ionisation probe (low voltage). • remove the two screws from the ionisation clamp. • remove the ionisation probe from the lid of the unit.
  • Page 30 Coopra Advanced Heating Technologies Installation manual 40 EN...
  • Page 31 Coopra Advanced Heating Technologies Installation manual 40 EN...
  • Page 32 Coopra Advanced Heating Technologies Installation manual 40 EN 2007 Coopra Advanced Heating Technologies b.v. All rights reserved. Nothing from this document may be duplicated and/or made public by means of printing, photocopy, microfilm or in any other way without prior written permission from the manufacturer. This also applies to the appropriate drawings and/or diagrams.

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