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Owens Corning EnergyComplete Series Instructions-Parts List Manual

Spray gun owens corning energycomplete series
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US Patent Number 7,036,171
Korean Patent 338185
Australian Patent Number 152610
EP 1610904
EnergyComplete
Manual No:
313294D
For use with EnergyComplete Spray Foam with Flexible Seal Technology.
Not for use in explosive atmospheres or with flammable materials.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
256998 EnergyComplete Spray Gun with Static Mixer Assembly
3500 psi (24.2 MPa, 242 bar) Maximum Fluid Working Pressure
80-130 psi (0.55-0.9 MPa, 5.5-9.1 bar) Air Inlet Pressure Range
200°F (94°C) Maximum Fluid Temperature
r_256998_313294_10b
2004230905
™
Spray Gun
Instructions & Parts
r_256998_313294_1b

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  • Page 1 Instructions & Parts r_256998_313294_10b US Patent Number 7,036,171 Korean Patent 338185 Australian Patent Number 152610 2004230905 EP 1610904 r_256998_313294_1b EnergyComplete Spray Gun ™ Manual No: 313294D For use with EnergyComplete Spray Foam with Flexible Seal Technology. Not for use in explosive atmospheres or with flammable materials. Important Safety Instructions Read all warnings and instructions in this manual.

  • Page 2: Table Of Contents

    Contents Warnings ....... . . 3 Troubleshooting ......16 Overall View .

  • Page 3: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 4 Warnings WARNING WARNING WARNING WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

  • Page 5: Overall View

    Overall View Overall View r_256998_313294_7b Key: A Side Fluid Valve (white) B Side Fluid Valve (red) Air Cap Air Line Quick Coupler Muffler Fluid Housing Gun Fluid Manifold Handle Optional Air Inlet Cleanoff Air Valve Piston Safety Lock Static Mixer Adapter Optional Fluid Inlets (A Side Shown) Lock Ring Fluid Inlet Swivels (A Side Shown)

  • Page 6: Keep A And B Components Separate

    Keep A and B Components Separate Keep A and B Components Separate NOTICE • To prevent cross-contamination of the gun’s wet- ted parts, do not interchange A component (white fluid) and B component (red fluid) parts. The gun is shipped with the A side on the left. The fluid manifold, fluid housing, side seal car- tridge, check valve cartridge, and mix chamber are marked on the A side.

  • Page 7: Piston Safety Lock (Trigger Lock)

    Piston Safety Lock (Trigger Lock) Piston Safety Lock Loss of Air Pressure (Trigger Lock) In event of loss of air pressure while gun is triggered, gun will continue to spray. To shut off gun, do one of the Engage piston safety lock whenever you stop spray- following: ing, to avoid accidental triggering.

  • Page 8: Setup

    Setup Setup 1. Assemble static mixer housing (60) and mix element 4. Connect A (white) and B (red) fluid hoses to fluid (62) on front end of gun. manifold. B (Red) TI2417A A (White) gasket r_256998_313294_2b 5. Engage piston safety lock, page 7. seat 2.

  • Page 9: Shutdown

    Shutdown 7. Connect quick coupler (D). Turn on air. Open air valve connected to whip hose. Air valve (K) should be screwed tight. There is no clean off air to adjust on the mechanical purge gun. exp1008A 13. Test spray onto cardboard. Adjust pressure and temperature to get desired results.

  • Page 10: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure 4. Ensure RAC tip (65) is in spray position. Relieve pressure before cleaning or repairing gun. 1. Engage piston safety lock, page 7. exp1008A Engaged 5. Trigger gun onto cardboard or into waste container to relieve pressure.

  • Page 11: Optional Configurations

    Optional Configurations Optional Configurations Optional Fluid Manifold Position 3. Unscrew lock ring (P) until front end of gun is loose. 4. Rotate fluid housing (F) 180° and retighten lock ring Fluid manifold is mounted to bottom of gun, with A side very securely.

  • Page 12: Optional Hose Position

    Optional Configurations Optional Hose Position Fluid inlet swivels and air quick disconnect fitting point to rear. If desired, these positions can be changed so hoses travel downward. Fluid Hoses NOTICE To prevent cross-contamination of gun’s wetted r_256998_313294_8b parts, do not interchange A component (white) and B 5.

  • Page 13: Maintenance

    24. A side (white) Water B side (red) Owens Corning B-Side Cleaner Keep Gun Clean Keep gun clean with accessory gun cover 244915. Applying a light coat of lubricant will make cleaning eas- ier. Lubricate threads and outside of lock ring (11) to ease disassembly.

  • Page 14: Flush Gun

    Maintenance Flush Gun If it is necessary to flush the mix module, use following TI2411-1 procedure. 1. Follow Pressure Relief Procedure, page 10. Clean Mixer 2. Flush with a compatible solvent. The center mix element can be pressed out, front to back, even if fully cured.

  • Page 15: Clean Slip-Fit Polycarballoy Mix Module

    Maintenance Clean Slip-Fit Polycarballoy Mix Module 1. Follow Pressure Relief Procedure, page 10. 2. Flush Gun, page 14. 3. Remove mix module, page 20. NOTICE To avoid damaging mix module, do not force drill bits when cleaning impingement ports. Some ports are offset or angled.

  • Page 16: Troubleshooting

    Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 10, NOTICE before checking or repairing gun. To prevent cross-contamination of the gun’s wetted parts, do not interchange A component (white) and B 2. Check all possible problems and causes before dis- component (red) parts.
  • Page 17 Troubleshooting PROBLEM CAUSE SOLUTION Fluid does not shut off when fluid Damaged fluid valves (42b). Replace. valves are closed. Air leakage around fluid housing. Damaged or missing o-ring (49). Replace. Air leakage from piston safety lock. Damaged or missing o-rings (47). Replace, page 23.

  • Page 18: Repair

    Repair Repair Proper attachment of front end is critical. Do not oper- ate gun if front end is loose or lock ring is not snug against handle. TI4986a Tools Required 6. Remove mix module (66). Tools needed for complete gun repair: •...

  • Page 19: Reassemble Front End

    Repair Reassemble Front End until tightened very securely. When properly assem- bled, lock ring is snug against handle. 1. Check that o-rings (37e, 49) are in position. Liberally lubricate o-rings, threads of lock ring (37b) and han- dle (1), and outside of lock ring. TI3866a 4.

  • Page 20: Slip-Fit Polycarballoy Mix Module

    Repair Slip-Fit Polycarballoy Mix Module 1. Follow Pressure Relief Procedure, page 10. 2. Flush Gun, page 14. 3. Remove fluid manifold (G). Leave air connected. TI3845a NOTE: If mix module (66) does not protrude from fluid housing (37), slightly loosen then retighten lock ring (37b), to allow gripping of edge for removal.

  • Page 21: Rear Rod Seal

    Repair 9. Reinstall air cap (61) and fluid head (59). Lubricate 7. Reassemble new rear seal (37h) in rear rod seal nut all threads. Install static mixer housing (60), mixer (37g). Lubricate threads and install in fluid housing element (62), and RAC tip and guard (64, 65). (37a) with nut driver.

  • Page 22: Check Valves

    Repair Check Valves NOTICE Damaged check valve o-rings (39f, 39g) may result in external leakage. Replace o-rings if any damage is seen. NOTE: Before disassembling, press on ball (36c) to test check valve for proper movement and spring action. TI4987a 1.

  • Page 23: Piston And Purge Rod

    Repair Piston and Purge Rod 1. Follow Pressure Relief Procedure, page 10. 2. Flush Gun, page 14. 3. Disconnect air hose from quick disconnect (D) and remove fluid manifold (G). TI3848a 8. Liberally lubricate piston o-rings. Reinstall piston. Shaft is keyed for proper assembly. Push firmly to seat piston.

  • Page 24: Piston Safety Lock

    Repair Piston Safety Lock Air Valve 1. Follow Pressure Relief Procedure, page 10. 1. Follow Pressure Relief Procedure, page 10. 2. Flush Gun, page 14. 2. Flush Gun, page 14. 3. Disconnect air hose from quick disconnect (D) and 3. Disconnect air hose from quick disconnect (D) and remove fluid manifold (G).

  • Page 25: Static Mixer Assembly

    Repair Static Mixer Assembly 6. Use needle nose pliers to remove mixer element (62) from static mixer housing (60). Inspect parts for damage, replace if necessary. 1. Follow Pressure Relief Procedure, page 10. 2. Flush Gun, page 14. 3. Disconnect air hose from fitting (D) and remove fluid manifold (G).

  • Page 26: Parts

    Parts Parts 256998 EnergyComplete Spray Gun 33a 33e Supplied Tools TI3870a Torque to 125-135 in-lb (14-15 N•m). TI4991c r_256998_313294_6b Torque to 20-30 in-lb (2.3-3.4 N•m). Torque to 32-40 ft-lb (43-54 N•m). Torque to 35-45 in-lb (4-5 N•m). 313294D...
  • Page 27 Parts 256998 EnergyComplete Spray Gun Ref. Part Description Qty. Ref. Part Description Qty. 257436 MANIFOLD, fluid; 248002 HANDLE includes 12a-12g 248003 SEAL KIT, purge rod; includes 4 MANIFOLD † seals 246356 VALVE, fluid 5‡ 246814 TOOL, cleanout, #77 100139 PLUG, pipe; 1/8-27 npt 10▲‡...

  • Page 28: Accessories

    Accessories Accessories Gun Repair Kits Read the chart left to right and top to bottom to find the XHD RAC Tips quantity of each part in the kits. The following XHD tips are recommended for the appli- cations listed below. Pattern and orifice size are depen- Ref.

  • Page 29: Technical Data

    Technical Data Technical Data Category Data Maximum Fluid Working Pressure 3500 psi (24.2 MPa, 242 bar) Minimum Air Inlet Pressure 80 psi (0.55 MPa, 5.5 bar) Maximum Air Inlet Pressure 130 psi (0.9 MPa, 9 bar) Maximum Fluid Temperature 200° F (94° C) Air Inlet Size 1/4 npt Quick Disconnect Nipple A Component (White) Inlet Size...

  • Page 30: Graco Standard Warranty

    Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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