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TOP CAT 65VBW-9” Guard General Operators Instructions And Maintenance Manual

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General Operators Instructions
65VBW
Read Safety Recommendations Before Operating Tool
65VBW Series Saws
Model
Power
Number
Output
65VBW-9"
Guard
65VBW-12"
4 H.P.
Guard
(3000 KW)
65VBW-14"
Guard
Top Cat ® Air Tools, Manufactured by T.C. Service Co.
Ph: (440) 954-7500 or (800) 321-6876 ● Fax: (440) 954-7118 or (877) 800-3589
E-Mail: sales@tcservice.com ● Web Site: www.tcservice.com
Maintenance Manual
Rated
Weight
Blade Diameter
Speed
26.3 Lb.
(11.9 Kg)
4000-
28.3 Lb.
6000
(12.8 Kg)
R.P.M.
30.9 Lb.
(14.1Kg)
38285 Pelton Road, Willoughby, OH 44094 U.S.A.
Series Saws
and
Maximum Depth
of Cut
9 Inch
2.5 Inches
(230 mm)
(64 mm)
12 Inch
3.5 Inches
(300 mm)
(89 mm)
14 Inch
4.3 Inches
(360 mm)
(109 mm)
65VBW
Arbor Hole
Working Air
Size
Consumption
5/8 Inch
(16 mm)
50 cfm
(23.6 L/S)
1.0 Inch
(25 mm)

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Summary of Contents for TOP CAT 65VBW-9” Guard

  • Page 1 (14.1Kg) (360 mm) (109 mm) Top Cat ® Air Tools, Manufactured by T.C. Service Co. 38285 Pelton Road, Willoughby, OH 44094 U.S.A. Ph: (440) 954-7500 or (800) 321-6876 ● Fax: (440) 954-7118 or (877) 800-3589 E-Mail: sales@tcservice.com ● Web Site: www.tcservice.com...
  • Page 2 Operators Instructions and Safety Precautions This is meant to highlight sections of safety standards published by the American National Standards Institute and the Occupational Safety and Health Administration. This is not meant to replace those standards but only highlight certain areas. When care is taken to ensure that the right tool is operated properly, and safety and maintenance procedures are followed, accidents can be avoided.

  • Page 3: Safety In Operation

    Proper mounting of grinding Disconnect the tool from the air Airborne particulate resulting wheels and inserted tooling is from the grinding process supply before doing any service. This crucial to safe operation and prevents accidental start-ups. Do not can cause hazards. Wear efficient working conditions.

  • Page 4: Maintenance

    Maintenance Disassemble 1. Disconnect tool from air supply and remove all blades, wheels, removable flanges, and accessories. 2. Secure tool in a vise with motor axis in horizontal position. Clap onto the spade handle (550-H-3). 3. Remove three screws (700-47A), three lock washers (700-46) and wheel guard (650-SV-9, 650-S- 102, or 650-S-104 ).
  • Page 5 12. Slide rotor (700-12) over spindle and key. Insert four blades (700-13). 13. Place cylinder (700-11) over rotor with long dowel pin downward. Dowel pin goes through hole in front endplate and front bearing support. 14. Place rear endplate (700-16) over cylinder. Locate the short dowel pin of the cylinder in the small hole of rear endplate.
  • Page 6 Tool Parts Listing PART NUMBER DESCRIPTION GUARDS 400-44 CYLINDER PIN PART NUMBER DESCRIPTION 550-1-C DEAD HANDLE 650-SV-9 9" SAW GUARD 550-1-A-4W WET CUT HANDLE EXTENSION 650-S-102 12" SAW GUARD 550-1-A-4X HANDLE EXTENSION 650-S-104 14" SAW GUARD 550-1-C-KN KNURLED DEAD HANDLE 550-1-C-KN-W DEAD HANDLE WRAP TOOLS 550-12B...
  • Page 7 1/2"NPT X 1/2"NPT SCREEN 841555 HANDLE BUSHING 1/2"NPT X 1/2"BSP SCREEN 841555-M HANDLE BUSHING Note: Use of any parts other then genuine Top Cat® parts voids any and all warranties, and may result in a hazardous situation and a decrease in operating efficiency.
  • Page 8 Ergonomics - Work Healthy The following suggestions will help reduce or moderate the effects of repetitive work motion and/or extended vibration exposure: 1) Do not over-grip the machine/tool. Use only the force required to maintain control. 2) Keep hands and body dry and warm. (Blood flow is important - exercise hands and arms as often as necessary.) 3) Keep wrists as straight as possible.

  • Page 9: Installation And Maintenance Tips

    Installation and Maintenance Tips Following the guidelines will help you to ensure the pneumatic tools your company uses are operating and are maintained in the very best of condition. Initial Inspection of a New Tool When a new tool is delivered to your facility, it is important to inspect the tool for any signs of damage that may have occurred during shipping.
  • Page 10 Mounting Abrasives and Blades The mounting of the abrasive or blade used with the tool is very important to ensure safety for the operator and proper functioning of the tool. There are strict rules for mounting wheels that are outlined in ANSI B7.1-2000. The following diagrams briefly describe the methods and equipment for mounting most abrasives.
  • Page 11 A regulator adjusts the operating pressure supplied to the tool. This device generally is used with a pressure gauge that will indicate the current pressure setting. All Top Cat ® pneumatic tools are designed to operate at 90 PSI (6.2 bar) while the tool is running. The tool should never be run if the pressure should exceed 90 PSI (6.2 bar).
  • Page 12 the air system and become lodged onto the blades. This can cause the blades to delaminate where pieces of blade material will flake off. Any blade exhibiting this characteristic should be replaced. The blades will see the most wear on the longest edge along their height. This is the surface that makes contact with the cylinder wall and creates an air seal.