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Summary of Contents for MobiE MB7500-110
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MB7500-110 - the Mobile Power Generating Systems for Motor Vehicles Operating Manual...
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M. Becker Benzstraße 6 70839 Gerlingen Telefon 07156-28202 Telefax 07156-17 00 09 email: m.becker@mobie.de http://www.mobie.de Edition 11 / 2010 The right to technical modifications is reserved...
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- 3 - Important Safety Information MB7500-110 are high-performance power generating systems and may be responsible for providing conditions, which may cause serious injuries. It is therefore highly recommended, that you carefully read the following safety information, before you install or take into operation the system or any part thereof: •...
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- 4 - Standards and Regulations MB7500-110 systems are developed and manufactured in compliance with all appropriate standards and regulations. In addition, the relevant application standards have been taken into consideration: DIN VDE 0100-410 (VDE 0100-410):2007-06 Low-voltage electrical installations - Part 4-41: Protection for safety - Protection against electric shock (IEC 60364-4-41:2005, modified);...
1.3 H ..............8 AZARDS AND ANGERS 1.4 .W ................. 8 ARRANTY 1.4 W .................. 9 ARRANTY THE POWER GENERATING SYSTEMS MB7500-110 ....11 2.1 W ? .............. 11 HY A YSTEM 2.2 P ..............12 RODUCT ESCRIPTION 2.3 D MB6001F ............
Transport damages have to be reported immediately to the supplier. MB7500-110 shall only be stored in rooms where it is protected from dust, moisture, spraying and dripping water and where the designated storage temperature is maintained.
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- 7 - This operating manual, and especially the safety instructions, have to be observed by all persons, who work with MobiE. Above that, the rules and regulations concerning accident prevention which are valid for the operating location must be obeyed.
This symbol gives important information about the correct handling of the power generating Note systems MB7500-110. Failure to comply with this information may result in faults on MobiE or its environment.
Warranty The M.Becker company offers a warranty period of 12 months from date of delivery on the power generating systems MB7500-110 and all components for fault-free operation and flawless material quality under normal storage and operating conditions. This warranty does not extend to maintenance or service work, no matter what nature.
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• Failure to comply with the information in the operating instructions regarding transport, commissioning, operation and maintenance of the MB7500-110. • Unauthorised structural alterations to the MB7500-110. • Failure to comply with the technical data. • Inappropriate repairs and the use of replacement parts or accessories not recommended by the manufacturer.
Power Outlet Generator The solution is MB7500-110. The system is composed of a generator, an AC electronic-module, an operator panel and sockets each. In the vehicle, the system can be arranged any way you like. The generator is powered by the engine of the vehicle. The AC module generates a 50Hz alternate voltage of AC 110V - with a maximum out-put of 7.5kW...
- 12 - Product Description The power generating systems MB7500-110 generate a sinusoidal voltage of 110 V with a quartz-stable frequency of 50Hz. A full-load power of 7500W can be drawn. Its preferred application is in road-vehicles and motor-boats. The special feature of the VSCF- system (variable speed constant frequency) is that out-put voltage and out-put frequency are extensively independent of the motor speed.
- 13 - Display Module MB6001F-110 The display module MB6001F-110 has to be mounted in such a way, that it is clearly visible and easily accessible. Its function is to indicate: • operational messages and fault signals; • Load current and the generated voltage. The power generating system is being turned on and off from here.
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- 14 - S1 a/b Master switch Pressing the „ON“ button starts the system. A green "ON"-LED (H1) signals that the system is ready for operation. The operator panel indicates voltage and load current. Pressing the „OFF“ button stops the system H2 Signal LED “>U“...
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- 15 - H6 Signal LED “Earth Fault“ (Insulation Fault) The MB7500-110 systems are equipped with a high-performance protective measure, the “IT system with insulation monitoring and indication and/or disconnection“. This measure complies with standard DIN VDE 0100-410 [indication] and DIN VDE 0100-717 [disconnection], and guarantees the highest possible level of protection against dangerous electrical current.
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- 16 - H6 Signal LED “Load Current“ (LED-Band) This indicator displays the load current, which is presently used, in Ampere. If the motor speed is too low, the available output can be increased by increasing the motor Hinweis speed. H7 Signal LED “Output Voltage“...
- 17 - 2.4 Function Electronic-module MB7500-110 AC 50HZ Field 110V Operator panel MB6001F-110 The generator, which is powered by the motor of the vehicle, supplies a variable three-phase-voltage with a speed-dependant frequency. The electronic module adjusts a stable output voltage of the generator via the field winding.
- 18 - Insulation Monitoring The power generating system MobiE is designed as an IT system. This means, that the neutral point of the generator is unearthed. No active electrical conductor of the system has a low-resistance conductive connection to the equipotential bonding (earth).
Warning Closed rooms require adequate ventilation. Do not leave your vehicle or the MobiE System unattended for any length of time, when in operation. Commissioning of MB7500-110 with...
- 20 - 2.6.1 Commissioning of MB7500 with “Low cost“ master-switch (without operator panel MB6001F-110): Start • Start the vehicle engine • Adapt the speed via the speed control (accessory) Switch-on the master switch (option) Operation • 110..115V are available at the sockets •...
If the following notes do not achieve the desired success, ask a qualified and electrically skilled person for their advice. Never endeavour to repair the MobiE system yourself! This will not only cancel your warranty claim, but improper repairs of live parts can endanger persons and the devices.
- 22 - Technical Characteristics Technical Data AC-Module MB7500-110 Output Voltage AC 110 V +/-10 % AC 99..121 V Output Frequency 50 Hz +/-0,1 % Permanent Output 6500 W Maximum Output 7500 W Waveform sine Total Harmonic <5 % Distortion Protection against I >...
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- 23 - “low cost” Operator Panel MB6001F-110 DC 12..24V Supply Voltage Operating Range of U 9,6..36V Power Consumption 25..+55°C 25..+55°C Operating Temperature 25..+70°C 25..+70°C Storage Temperature any position Mounting Position 0,6 kg Weight of the Electronic Module IP4x IP4x Protection acc.
- 24 - Type Tests Test of the Electromagnetic Compatibility (EMC) Interference Immunity Interference Immunity Emitted Interference Emitted Interference Output Line Since the generator is powered by the engine of the vehicle, the output power depends on the speed of the generator. 1500 2500 3500...
- 25 - Service Information The system requires no special service. The electronic modules MB7500-110 and the operator panel MB6001F-110 do not contain parts, which have to be serviced. Exceptions are the belts, which are required to drive the generator. The belts have to be adequately tightened.
- 26 - 3.2.1 Voltage and Insulation Tests Before voltage- or insulation-tests are conducted, the insulation monitoring function has to be disconnected. Therefore the hook-switch “S1” must be open The terminals U, V, W, L1 and L2 must be by-passed The test hast o be done between U, V, W, Note L1, L2...
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