MobiE MB7500-110 Operating Manual

Mobile power generating systems for motor vehicles

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MB7500-110
- the Mobile Power Generating Systems
for Motor Vehicles
Operating Manual

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Summary of Contents for MobiE MB7500-110

  • Page 1 MB7500-110 - the Mobile Power Generating Systems for Motor Vehicles Operating Manual...
  • Page 2 M. Becker Benzstraße 6 70839 Gerlingen Telefon 07156-28202 Telefax 07156-17 00 09 email: m.becker@mobie.de http://www.mobie.de Edition 11 / 2010 The right to technical modifications is reserved...
  • Page 3 - 3 - Important Safety Information MB7500-110 are high-performance power generating systems and may be responsible for providing conditions, which may cause serious injuries. It is therefore highly recommended, that you carefully read the following safety information, before you install or take into operation the system or any part thereof: •...
  • Page 4 - 4 - Standards and Regulations MB7500-110 systems are developed and manufactured in compliance with all appropriate standards and regulations. In addition, the relevant application standards have been taken into consideration: DIN VDE 0100-410 (VDE 0100-410):2007-06 Low-voltage electrical installations - Part 4-41: Protection for safety - Protection against electric shock (IEC 60364-4-41:2005, modified);...
  • Page 5: Table Of Contents

    1.3 H ..............8 AZARDS AND ANGERS 1.4 .W ................. 8 ARRANTY 1.4 W .................. 9 ARRANTY THE POWER GENERATING SYSTEMS MB7500-110 ....11 2.1 W ? .............. 11 HY A YSTEM 2.2 P ..............12 RODUCT ESCRIPTION 2.3 D MB6001F ............
  • Page 6: Safety Information, Liability

    Transport damages have to be reported immediately to the supplier. MB7500-110 shall only be stored in rooms where it is protected from dust, moisture, spraying and dripping water and where the designated storage temperature is maintained.
  • Page 7 - 7 - This operating manual, and especially the safety instructions, have to be observed by all persons, who work with MobiE. Above that, the rules and regulations concerning accident prevention which are valid for the operating location must be obeyed.
  • Page 8: Hazards And Dangers

    This symbol gives important information about the correct handling of the power generating Note systems MB7500-110. Failure to comply with this information may result in faults on MobiE or its environment.
  • Page 9: Warranty

    Warranty The M.Becker company offers a warranty period of 12 months from date of delivery on the power generating systems MB7500-110 and all components for fault-free operation and flawless material quality under normal storage and operating conditions. This warranty does not extend to maintenance or service work, no matter what nature.
  • Page 10 • Failure to comply with the information in the operating instructions regarding transport, commissioning, operation and maintenance of the MB7500-110. • Unauthorised structural alterations to the MB7500-110. • Failure to comply with the technical data. • Inappropriate repairs and the use of replacement parts or accessories not recommended by the manufacturer.
  • Page 11: The Power Generating Systems Mb7500-110

    Power Outlet Generator The solution is MB7500-110. The system is composed of a generator, an AC electronic-module, an operator panel and sockets each. In the vehicle, the system can be arranged any way you like. The generator is powered by the engine of the vehicle. The AC module generates a 50Hz alternate voltage of AC 110V - with a maximum out-put of 7.5kW...
  • Page 12: Product Description

    - 12 - Product Description The power generating systems MB7500-110 generate a sinusoidal voltage of 110 V with a quartz-stable frequency of 50Hz. A full-load power of 7500W can be drawn. Its preferred application is in road-vehicles and motor-boats. The special feature of the VSCF- system (variable speed constant frequency) is that out-put voltage and out-put frequency are extensively independent of the motor speed.
  • Page 13: Display Module Mb6001F

    - 13 - Display Module MB6001F-110 The display module MB6001F-110 has to be mounted in such a way, that it is clearly visible and easily accessible. Its function is to indicate: • operational messages and fault signals; • Load current and the generated voltage. The power generating system is being turned on and off from here.
  • Page 14 - 14 - S1 a/b Master switch Pressing the „ON“ button starts the system. A green "ON"-LED (H1) signals that the system is ready for operation. The operator panel indicates voltage and load current. Pressing the „OFF“ button stops the system H2 Signal LED “>U“...
  • Page 15 - 15 - H6 Signal LED “Earth Fault“ (Insulation Fault) The MB7500-110 systems are equipped with a high-performance protective measure, the “IT system with insulation monitoring and indication and/or disconnection“. This measure complies with standard DIN VDE 0100-410 [indication] and DIN VDE 0100-717 [disconnection], and guarantees the highest possible level of protection against dangerous electrical current.
  • Page 16 - 16 - H6 Signal LED “Load Current“ (LED-Band) This indicator displays the load current, which is presently used, in Ampere. If the motor speed is too low, the available output can be increased by increasing the motor Hinweis speed. H7 Signal LED “Output Voltage“...
  • Page 17: 2.4 Function

    - 17 - 2.4 Function Electronic-module MB7500-110 AC 50HZ Field 110V Operator panel MB6001F-110 The generator, which is powered by the motor of the vehicle, supplies a variable three-phase-voltage with a speed-dependant frequency. The electronic module adjusts a stable output voltage of the generator via the field winding.
  • Page 18: Insulation Monitoring

    - 18 - Insulation Monitoring The power generating system MobiE is designed as an IT system. This means, that the neutral point of the generator is unearthed. No active electrical conductor of the system has a low-resistance conductive connection to the equipotential bonding (earth).
  • Page 19: Commissioning

    Warning Closed rooms require adequate ventilation. Do not leave your vehicle or the MobiE System unattended for any length of time, when in operation. Commissioning of MB7500-110 with...
  • Page 20: Commissioning Of Mb7500 With "Low Cost" Master-Switch

    - 20 - 2.6.1 Commissioning of MB7500 with “Low cost“ master-switch (without operator panel MB6001F-110): Start • Start the vehicle engine • Adapt the speed via the speed control (accessory) Switch-on the master switch (option) Operation • 110..115V are available at the sockets •...
  • Page 21: Trouble Shooting

    If the following notes do not achieve the desired success, ask a qualified and electrically skilled person for their advice. Never endeavour to repair the MobiE system yourself! This will not only cancel your warranty claim, but improper repairs of live parts can endanger persons and the devices.
  • Page 22: Technical Characteristics

    - 22 - Technical Characteristics Technical Data AC-Module MB7500-110 Output Voltage AC 110 V +/-10 % AC 99..121 V Output Frequency 50 Hz +/-0,1 % Permanent Output 6500 W Maximum Output 7500 W Waveform sine Total Harmonic <5 % Distortion Protection against I >...
  • Page 23 - 23 - “low cost” Operator Panel MB6001F-110 DC 12..24V Supply Voltage Operating Range of U 9,6..36V Power Consumption 25..+55°C 25..+55°C Operating Temperature 25..+70°C 25..+70°C Storage Temperature any position Mounting Position 0,6 kg Weight of the Electronic Module IP4x IP4x Protection acc.
  • Page 24: Output Line

    - 24 - Type Tests Test of the Electromagnetic Compatibility (EMC) Interference Immunity Interference Immunity Emitted Interference Emitted Interference Output Line Since the generator is powered by the engine of the vehicle, the output power depends on the speed of the generator. 1500 2500 3500...
  • Page 25: Service Information

    - 25 - Service Information The system requires no special service. The electronic modules MB7500-110 and the operator panel MB6001F-110 do not contain parts, which have to be serviced. Exceptions are the belts, which are required to drive the generator. The belts have to be adequately tightened.
  • Page 26: Voltage And Insulation Tests

    - 26 - 3.2.1 Voltage and Insulation Tests Before voltage- or insulation-tests are conducted, the insulation monitoring function has to be disconnected. Therefore the hook-switch “S1” must be open The terminals U, V, W, L1 and L2 must be by-passed The test hast o be done between U, V, W, Note L1, L2...
  • Page 27: Wiring Diagrams

    - 27 - Wiring Diagrams 3.3.1 AC – Modul MB7500-110 15,0 mm ground bolt approx.47mm 350,0 330,0 300,0 25,0...
  • Page 28: Operator Panel Mb6001F

    - 28 - 3.3.2 Operator panel MB6001F-110 depth 57 mm...
  • Page 29: Generator

    - 29 - 3.3.3 Generator MB7500-110 GEN Measurements in mm...
  • Page 30: Connectiondiagram

    - 30 - 3.3.4 Connectiondiagram...
  • Page 31: Order Details

    - 31 - Order Details Article Article number Electronic Module MB7500-110 B7011 110 V / 50 Hz Operator panel MB6001F-110 B2111F 110V Generator 7,5 kW MB7500GEN B7111...
  • Page 32: Contact

    - 32 - contact Headquarter: M. Becker Benzstraße 6 70839 Gerlingen Tel. 07156/28 20 2 Fax. 07156/17 00 09 email: m.becker@mobie.de http://www.mobie.de Branches Hartmut Knöpp Wilhelm-Heinrich-Strasse 27 61250 Usingen-Wilhelmsdorf Tel. 06081/68 68 81 Fax. 06081/58 38 84 email: h.knoepp@mobie.de Fahrzeugtechnik Bernd Becker Grüne Straße 14...

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