Linear LCO75 Installation Instructions

USA & Canada (800) 835-5666 & (800) 421-1587
Toll Free FAX (800) 468-1340
MODEL LCO75
LIGHT-DUTY CHAIN-DRIVE COMMERCIAL GARAGE DOOR OPERATOR
RESIDENTIAL BELT-DRIVE/CHAIN-DRIVE GARAGE DOOR OPERATOR
INSTALLATION INSTRUCTIONS
For Sectional Type Doors
IMPORTANT SAFETY NOTES
THE FOLLOWING FORMATS ARE USED FOR
Please read the instructions carefully! This garage door
SAFETY NOTES IN THESE INSTRUCTIONS.
operator is designed to provide safe and reliable service
WARNING
if installed and tested as described in these instructions.
A garage door is the largest mechanical appliance in a
This type of warning note is used to indicate
residence. Care must be taken to prevent injury or death
during installation and operation of the garage door and possible mechanical hazards that may cause
garage door operator. serious injuries or death.
WARNING CAUTION
This type of warning note is used to indicate This type of warning note is used to indicate
possible electrical shock hazards that may the possibility of damage to the garage door or
cause serious injuries or death. garage door operator.
IMPORTANT INSTALLATION SAFETY INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS, REVIEW
THESE INSTALLATION SAFETY STEPS BEFORE PROCEEDING
1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2 Install only on a properly balanced garage door. An improperly balanced door could result in severe
injury or death. Repairs to cables, spring assemblies, and other hardware must be made by a qualified
service person before installing the operator.
3 Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically and/or
electrically interlocked to the power unit) that are connected to the door before installing the operator.
Ropes connected to a garage door can cause entanglement and death.
4 If possible, install door operator 7 feet or more above the floor with the manual release handle mounted
6 feet above the floor. Instruct the end user on the operation of the manual release.
5 Do not connect the operator to the power source until instructed to do so.
6 Locate the wall station within sight of the door at a minimum height of 5 feet so that small children
cannot reach it. Locate the wall station away from all moving parts of the door.
7 Residential Installations: Install the User Safety Label on the wall adjacent to the wall station.
Commercial Installations: Install the Entrapment W arning Placard and Duty Rating Label in a prominent
location visible in the area of the door.
8 Upon completion of the installation, the door must reverse when it comes in contact with a 1-1/2" high
object (or a 2x4 laid flat at the center of the door) on the floor and when the infrared safety beam is
blocked.
9 Do not wear watches, rings or loose clothing while installing or servicing an operator. Jewelry or
loose clothing can be caught in the mechanism of the garage door or the operator.
10 DISCONNECT THE ELECTRIC POWER FROM THE GARAGE DOOR OPERATOR BEFORE MAKING
ANY REPAIRS OR REMOVING THE COVER.
11 Commercial Installations: The rate of operation must not exceed 13 cycles of opening and closing per
hour.
1 Check the Door Balance
CHECKING THE DOOR BALANCE
1 From outside the garage, slowly open the door all the
way, and then close it all the way. Notice if there is
any binding, sticking or rubbing. The door should move
smoothly in both directions.
2 Raise the garage door about halfway up. Carefully
release the door and see if the door balances. It should
stay in place. Close the door.
� I MPORTANT: If the garage door is unbalanced or
the door travel isn't smooth, have a qualified garage
door professional adjust or repair the door.
2 Attach the Rail to the Operator
SET TROLLEY LOCATION
1 Place the operator head on the garage floor with
cardboard underneath it to protect the finish.
SET TROLLEY 12" FROM
2 Manually turn the sprocket two full turns PULLEY BRACKET
counterclockwise to align the trolley approximately
12 inches from the pulley bracket (see figure).
ALIGNING THE RAIL
LINE UP THE RAIL OVER THE DRIVE SHAFT
3 Align the rail over the center of the operator head.
ON TOP OF THE OPERATOR HEAD
4 Be sure the flat on the sprocket lines up with the flat on
the drive shaft.
5 Slide the sprocket onto the shaft.
6 Attach the rail to the operator head by installing four
¼-20 x ¾" bolts.
CHAIN DRIVE
7 Tighten the four bolts in the order shown with a 7/16"
BE SURE THE FLAT ON THE SPROCKET
socket. LINES UP WITH THE FLAT ON THE DRIVE SHAFT
MATING THE SPROCKET AND SHAFT
CAUTION
- BELT RAILS HBT7 ONLY! -
TURN THE OPERATOR'S OPEN LIMIT 8 TURNS IN
THE DOWN DIRECTION BEFORE OPERATING UNIT.
CHAIN DRIVE
TABS FIT INTO SLOTS
ATTACHING THE RAIL TIGHTEN THE RAIL-TO-HEAD BOLTS IN THIS ORDER
INSTALL FOUR 1/4-20 x 3/4"
RAIL-TO-HEAD BOLTS
1
USING A 7/16" SOCKET
(SEE TORQUE ORDER
BELOW)
PULL THE CHAIN OR BELT
AWAY FROM THE RAIL TO
FIT THE SOCKET ON THE
FRONT BOLTS
2
HCI-12
12-FOOT NOTE: FOR A 14-FOOT RAIL
I-RAIL USE THE HCI+2 EXTENSION KIT
LINEAR LLC
3 Locate the Header Bracket Position
(760) 438-7000
1 Close the door.
MARKING THE CENTERLINE
2 From inside the garage, use a pencil to mark the
www.linearcorp.com
vertical centerline of the door on the header wall and
on the top panel of the door.
3 Examine the area above the center of the door on the
door header wall for a header bracket mounting location.
4 Open the door to the high-rise point (the point where
the top edge of the door is highest above the floor) and
measure the distance to the floor.
5 Close the door and use a pencil to mark the header
wall 1" above the measured high-rise point.
MARKING ABOVE THE HIGH-RISE POINT
� N OTE: In some installations, the header bracket
location will be higher than the door header. This will
require adding a 2x4 (or larger) cross piece to the wall
studs to provide a mounting location for the header
bracket. Use lag screws (not supplied) to attach the
2x4 to the studs.
6 On doors with low headroom, the header bracket can
be attached to the ceiling up to 6" back from the header
wall (see next step).
4 Install the Header Bracket
ATTACHING THE HEADER BRACKET
1 Hold the header bracket on the center line drawn
above the door with the bottom edge of the bracket on
the line marked above the high-rise point.
ATTACH HEADER
2 Use a pencil to mark the two bracket holes.
BRACKET WITH
TWO 5/16" x 2"
3 Drill two 3/16" pilot holes about 2" deep.
LAG SCREWS
4 Use a ½" socket to fasten the bracket with two 5/16" x 2"
lag screws.
5 Connect the Rail to the Header Bracket
1 Place assembled operator on the empty carton on the
CONNECTING THE RAIL
floor with rail towards the door.
2 Insert the end of the rail into header bracket.
3 Insert the 5/16" x 2-3/8" clevis pin through header
INSERT HITCH PIN
INTO CLEVIS PIN
bracket and rail.
4 Secure the clevis pin with the hitch pin.
6 Hang the Operator
PREPARING TO HANG THE OPERATOR
Installation requirements vary with garage construction.
Hanging brackets should be angled to provide rigid
support. Hanging material is not provided. Angle iron
and lag screws are recommended. DO NOT USE NAILS.
Following are typical operator hanging methods. Certain
installations will require improvised methods.
1 Raise the operator head and set it on top of a
stepladder (use extra spacers on top of ladder if it isn't
tall enough).
2 Carefully open the door to the full up position. Lay a
2x4 across the top section of the door as a spacer.
Adjust the operator height until the rail touches the
spacer. The rail should be close to level.
3 Center the operator head and rail with the centerline
mark on the top of the door. ADJUSTING OPERATOR HEIGHT
4 For finished ceilings only: An angle iron cross piece
between the two closest joists above the operator will
be required. Mark mounting hole locations, drill pilot
holes and attach the piece with two lag screws (not
supplied).
5 Measure the distance from each of the operator's
hanging tabs to the ceiling joists or angle iron cross piece.
6 Cut two angle iron pieces to the required lengths for
THE DOOR SHOULD
hanging brackets. Bend brackets if required.
BALANCE WITHOUT
• For unfinished ceilings: Hold each bracket in place
GOING UP OR DOWN
and use a pencil to mark the locations where they will
be attached to the joists, drill pilot holes and attach the
pieces with two lag screws (not supplied).
HANGING BRACKET OPTIONS
• For finished ceilings with an angle iron cross piece:
Attach the two hanging brackets to the cross piece
TYPICAL HANGING BRACKETS
with two bolts and two keps nuts (not supplied).
SCREWED DIRECTLY TO JOISTS
12" 7 Attach operator to hanging brackets using two 5/16-18 x
1" hex bolts and two 5/16-18 keps nuts (supplied). Insert
bolts from the inside of hanger brackets with the nuts on
the outside of the operator. Tighten nuts with a ½" socket.
8 When using a 12-foot or longer I-rail, install the
center rail support bracket at the middle of the rail.
The bracket attaches with a strap (not included) to a
vertical support.
9 Tighten all hanging hardware.
BELT DRIVE 10 O pen and close the door manually. The door should
clear the rail by at least 1".
HANGING THE OPERATOR
11 A ttach the trolley's release lever to the red release
HANG THE OPERATOR
handle with the cord supplied so the handle is at least
WITH TWO 5/16-18 x 1"
6 feet from the floor. Cut off any excess cord. BOLTS AND NUTS
SLIDE THE SPROCKET
INTO THE SHAFT 12 P ress the light cover release tabs in to open the
covers. Install two 100 watt maximum rough service
lamps. Swing the light covers closed, snapping them
shut.
MAXIMUM DOOR AREA (IN SQUARE FEET)
LIGHT COVER
RELEASE TAB
STANDARD SECTIONAL DOORS
DOOR CONSTRUCTION
DOOR
BELT DRIVE
SIZE
Insulated Non-insulated Other
(SQ. FT.)
Steel Steel Construction
CENTER SUPPORT BRACKET
250 Fiberglass
ATTACH THE SUPPORT
3 BRACKET AT THE CENTER
24 Gauge
210 Aluminum OF THE RAIL
22 Gauge
180 24 Gauge 20 Gauge Wood
120 20 Gauge 16 Gauge
80 16 Gauge
NOTE: On steel insulated doors,
4
a 24 gauge back panel is assumed.
7 Install the Wall Station
WARNING
MARK THE CENTERLINE
OF THE DOOR ON THE
HEADER AND THE TOP
Children operating or playing with a garage door operator can injure themselves or others. The garage
DOOR PANEL
door could cause serious injury or death. Do not allow children to operate the remote control(s) or
the wall station. Install the wall station out of reach of children and away from all moving parts of
the door. The door must be clearly visible from the wall station. A moving garage door could injure
someone under it. Only activate the door when it is properly adjusted, when it can be seen clearly
and when there are no obstructions to the door travel.
� N OTE: 22 AWG 2-conductor wall station and safety
beam wire is supplied with the operator, Use this wire
or the installation's pre-wiring. For additional wire,
contact Linear for information regarding the 24-pack
MARK HEADER
Model HAE00009 wire and wire clip kit.
1" ABOVE
HIGH-RISE
� U L NOTE: All low voltage Class 2 cable used with this
POINT
operator must be UL Listed Type CL2, CL2P, CL2R, or
CL2X or other cable with equivalent or better electrical,
mechanical, and flammability ratings.
1 Strip back ½" of insulation and connect a wire to each
SECTIONAL DOOR
of the two terminals on the back of the wall station.
2 Use the screws provided to mount the wall station near
an access door at a minimum height of five feet. SEE
IMPORTANT WARNING ABOVE!
1/2" SOCKET CENTERLINE OF DOOR
3 For non-prewired installations, route the wire to
the back of the operator. Use insulated staples (not
supplied) to secure the wire. Staples must straddle
both wires to avoid electrical shorts.
1 INCH (SECTIONAL)
4 Cut the wall station wire about 6" longer than needed to
reach the operator terminals. Strip back ½" of insulation.
5 Connect either wire to the operator's PUSHBUTTON
HIGH-RISE POINT
terminal and the other wire to the operator's COMMON
OF DOOR
terminal.
6 Apply the User Safety Instruction Label (residential) to
the wall next to the wall station in a prominent location.
Use staples or tacks to help the label remain in place
2-3/8" LONG over time.
CLEVIS PIN
7 Install the Entrapment Warning Placard and Duty
Rating Label (commercial) on the wall next to the door.
Use screws to secure the placard to the wall.
� I MPORTANT! DO NOT PLUG THE OPERATOR IN AT
THIS TIME! More installation is required.
8 Install the Safety Beam
WARNING
Persons, particularly children, could be killed by
a closing garage door without a properly installed
and adjusted safety beam optical obstacle
sensing system.
� N OTE: The safety beam's infrared light beam must
not be obstructed by the door, or by any part of the
door hardware. Use wooden spacers between the
beam brackets and wall if necessary to create proper
clearance.
1 Assemble the two safety beam brackets from the four
L-shaped brackets using two ¼-20 x ¾" bolts and ¼-20
keps nuts (one nut & bolt for each bracket).
WARNING
To protect small children, do not install the safety
beam higher or lower than instructed.
PLACE A 2x4 SPACER
BETWEEN THE DOOR AND RAIL
2 Position the assembled brackets on each side of the
door so the center line of the safety beam lenses
will be 6" above the floor. Use the index marks on
the brackets to make the bracket assemblies equal
lengths. Mark the locations for the bracket mounting
ADJUST HEIGHT
AS REQUIRED screws (the brackets can be wall or floor mounted).
� N OTE: The safety beam receiver (the unit with two
indicators) should be located on the "shady" side of
the door to prevent sunlight from shining directly into
the receiver's lens.
3 Drill two 3/16" pilot holes for lag screws at marks.
Mount the brackets with two ¼" x 1-1/4" lag screws
and tighten with a 7/16" socket (or use proper concrete
fasteners if floor mounting).
4 Insert the sender and receiver into the bracket holes
so the lenses of the units will face each other. Twist the
units until the spring clips lock into a detent mark on
the brackets. To protect the units from being bumped
TYPICAL HANGING BRACKET
after installation, it is recommended to mount the
ASSEMBLY USING A CROSSPIECE
sender and receiver inside the brackets as shown.
5 Install the two safety beam protective covers over the
beam units to protect them from damage.
� I MPORTANT: Be careful to route the safety beam wiring
away from any moving parts of the door or operator.
6 For non-prewired installations, route the wires from
the sender and receiver, up the wall above the door
hardware, then over to the center of the door, then along
the top of the rail (or ceiling), and back to the operator
head. Cut the wires about 6" longer than needed to
reach the operator terminals. Strip back ½" of insulation
from the ends of the wires.
7 For non-prewired installations, secure all the wires
to the wall and ceiling with insulated staples (not
supplied). Staples must straddle both wires to prevent
shorts. Secure the wire to the top of the rail with wire
clips (supplied).
8 At the operator, twist one wire from each pair together,
then twist the other wire from each pair together.
9 Attach either twisted connection to the operator's
CONNECT SUPPORT
BRACKET TO A BEAM terminal. Connect the other twisted connection
HANGER STRAP
to the operator's COMMON terminal.
NOTE: INSTALL
ON 12-FOOT OR
LONGER I-RAILS
9 Install the Door Bracket and Door Arm
1 Fully close the door. Hold the door bracket against the
inside of the door's top panel. Align the top edge of the
bracket 2" to 4" below the top edge of the door; or, if
there is a structural support across the top of the door,
place the top edge of the bracket directly below the
support. Align the vertical centerline drawn on the door
with the center of the bracket. See the figure for details.
Mark the left and right holes of the bracket.
2 Drill ¼" holes at marks and insert two ¼-20 x 2"
CONNECTING AND LOCATING THE WALL STATION carriage bolts (not supplied) from outside of door
CONNECT PUSHBUTTON WIRES through the door bracket.
TO WALL STATION'S TERMINALS
3 Secure door bracket with two ¼-20 keps nuts (not
supplied). Tighten with a 7/16" socket.
4 Slide the 5/16" x 1-3/8" clevis pin through one hole on
door bracket; then the single hole on the curved door
arm; then through the other hole on the door bracket.
MOUNT WALL STATION
AT LEAST 5 FEET ABOVE
Secure the clevis pin with the hitch pin.
THE FLOOR LEVEL
5 Insert the single hole end of the straight door arm into
the slot in the trolley. Slide the 1-1/8" clevis pin through
the hole and secure it with a hitch pin.
MOUNTING THE WALL STATION 6 Flip the trolley release lever to disconnect the trolley.
USE MACHINE SCREWS
WHEN MOUNTING TO
7 Rotate the curved door arm upward to meet the
USE WOOD SCREWS
A SINGLE-GANG BOX
WHEN MOUNTING
straight door arm connected to the trolley. Align the
DIRECTLY TO WALL
ROUTE WIRE
two door arms so that the holes in both arms overlap.
THROUGH
SLOT IN
� N OTE: The straight door arm should be slightly angled
CASE
toward the operator head.
PUT HOLE
8 Line up door arms until trolley is positioned as shown.
PLUGS IN
Connect the arms together using two 5/16-18 x 1" bolts
TO HIDE
SCREWS
inserted in the highest and lowest matching holes,
secure the bolts with two 5/16" keps nuts, tighten with
a ½" socket.
CONNECTING THE WALL STATION WIRES
WIRES TO THE
WALL STATION
CONNECT THE WALL STATION
WIRES TO PUSHBUTTON AND
COMMON TERMINALS (EITHER
WIRE TO EITHER TERMINAL)
10 Connect the Operator to Power Source
SAFETY BEAM BRACKET OPTIONS
WARNING
ASSEMBLE BRACKETS
WITH 1/4-20 x 1/2" BOLTS
AND KEPS NUTS To prevent electrocution or fire, installation
BRACKET and wiring must be in compliance with local
INDEX
electrical and building codes.
MARKS
Cord and Outlet Connection
The operator should be connected to a grounded
receptacle on the ceiling or near the operator head. If
WALL MOUNTING FLOOR MOUNTING
none is available which will accept the grounded operator
plug, one should be installed by a qualified electrician. Do
not use an extension cord.
MARKING THE CORRECT BEAM BRACKET HEIGHT
1 Plug the operator into a grounded receptacle.
2 When the operator is plugged in, a click should sound
in the operator and the lights should turn on. If the
lights do not turn on, check the power source and light
bulbs.
Permanent Wiring
SOME LOCAL ELECTRICAL CODES REQUIRE
LOCATE THE SAFETY BEAM
PERMANENT WIRING BETWEEN THE OPERATOR
BRACKETS SO THE BEAM
AND THE POWER SOURCE THROUGH A CONDUIT.
CENTERLINE IS 6" ABOVE THE FLOOR
IT IS RECOMMENDED THAT YOU HAVE A LICENSED
ELECTRICAL CONTRACTOR FOLLOW THESE STEPS
INSTALLING THE BEAMS ONLY IF PERMANENT WIRING IS REQUIRED.
1 BE SURE POWER CORD IS UNPLUGGED.
2 Cut the power cord about 2" above the strain relief
bushing on the operator.
3 Remove the four side screws and bottom cover of
operator.
4 Use pliers to remove the strain relief bushing and
discard the bushing.
TWIST UNIT TO
INSERT UNIT 5 Remove the outer insulation from the power cord and
LOCK INTO BRACKET
INTO BRACKET
strip the white, black, and green wire insulation back
about ½".
6 Pull white (neutral), black (hot) and green (ground)
PRE-ADJUSTING THE BEAMS
wires through conduit.
7 Connect the conduit to the operator with the appropriate
ADJUST UNITS SO termination.
LENSES POINT
8 Use wire nuts (not supplied) to connect the wires to the
TOWARD EACH
OTHER
matching color wires inside operator head.
9 Secure the wires away from all moving parts with a
zip-tie as shown in the figure.
SPRING CLIP LATCHES
INTO DETENT MARKS 10 R eplace the operator cover and the four side screws.
TO HOLD UNIT'S POSITION
11 C onnect the conduit wires to the power source at
junction box.
12 W hen power is applied to the operator, a click should
INSTALLING THE BEAM COVERS
sound and the lights should turn on. If the lights do
not turn on, check the power source, wiring, and light
COVER SNAPS bulbs.
ONTO BRACKET
WITH FOUR TABS
THE PROTECTIVE
COVER CAN ATTACH
TO EITHER SIDE
OF THE BRACKET
CONNECTING THE BEAM WIRES
WALL BEAM
WIRES
STATION
WIRES
CONNECT THE SAFETY BEAM
WIRES TO COMMON AND
BEAM TERMINALS (EITHER
WIRE TO EITHER TERMINAL)
INSTALLING THE DOOR BRACKET
CAUTION! LIGHTWEIGHT SECTIONAL DOORS
DOOR
NOT DESIGNED FOR USE WITH A GARAGE
BRACKET
DOOR OPENER MUST BE EQUIPPED WITH A
DOOR REINFORCEMENT KIT (CHECK WITH
THE GARAGE DOOR MANUFACTURER)
ALIGN THE DOOR BRACKET
ON THE CENTERLINE 2" TO 4"
BELOW THE TOP EDGE
DOOR
OF THE DOOR, OR DIRECTLY
STRUCTURAL
BELOW ANY DOOR
SUPPORT
STRUCTURAL SUPPORT
DRILL TWO 1/4" PILOT HOLES
USE TWO 1/4-20 x 2" CARRIAGE BOLTS AND
NUTS (NOT SUPPLIED) TO ATTACH THE DOOR BRACKET
CONNECTING THE DOOR ARM TO THE DOOR BRACKET
CONNECT
SINGLE-HOLE
INSTALL
END OF
HITCH PIN
DOOR ARM
CURVED
DOOR
ARM
1-3/8"
CLEVIS
PIN
CONNECTING THE DOOR ARM TO THE TROLLEY
TROLLEY
SLIDE IN THE
1-1/8" CLEVIS PIN
INSTALL THE
HITCH PIN
STRAIGHT DOOR ARM
CONNECTING THE DOOR ARMS
12"
(APPROXIMATELY)
LINE UP DOOR ARMS UNTIL
TROLLEY IS POSITIONED
AS SHOWN
CONNECT ARMS WITH
TWO 5/16-18 x 1" BOLTS
IN THE HIGHEST AND
2" TO 4"
LOWEST MATCHING HOLES
WARNING
To reduce the risk of electric shock, this
operator has a grounding pin. This plug will
only fit into a grounding type outlet. If the plug
doesn't fit into the outlet, contact a qualified
electrician to install the proper outlet. Do not
change the plug in any way.
POWERING THE OPERATOR
CEILING
OUTLET
PLUG OPERATOR
INTO GROUNDED
OUTLET
FOR PERMANENT WIRING ONLY!
REMOVING THE POWER CORD
BE SURE THE POWER
CORD IS UNPLUGGED!!
CUT THE CORD ABOUT
2" ABOVE THE STRAIN
RELIEF BUSHING
FOR PERMANENT WIRING ONLY!
REMOVING THE BUSHING
REMOVE STRAIN
RELIEF BUSHING
WITH PLIERS
FOR PERMANENT WIRING ONLY!
HARDWIRING THE OPERATOR
CONDUIT
WIRE
NUTS
CONNECT CONDUIT
WIRING TO OPERATOR
WIRING WITH
WIRE NUTS
GREEN - GROUND
WHITE - NEUTRAL
BLACK - HOT