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QuickWorldWide Super Learner Pro Instruction Manual

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  • Page 1 Page 1 of 85...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION CUSTOMER SERVICE FEATURES FRE-ASSEMBLY INFORMATION REQUIRED TOOLS HARDWARE & OPTIONAL ACCESSORIES OTHER HARDWARE & OPTIONAL ACCESSORIES OTHER REQUIREMENTS PART LIST SECTION 1: UPPER FRAMES SECTION 2: LOWER FRAMES SECTION 3: LANDING GEAR ASSEMBLY SECTION 4: DRIVING SYSTEM SECTION 5: TAIL ASSEMBLY SECTION 6: CONTROL SYSTEMS SECTION 7: ROTOR HEAD...

  • Page 3: Introduction

    Quick line. It is a bigger, stronger frames, yet powerful machine. This baby delivers amazing power smoothly throughout the entire range of its nitro motor. It functions so responsive and stable. The Super Learner Pro version features a fully machined dual-spindle head, metal tail rotor, metal grips, carbon fiber frames, bigger carbon rudder push rod, and carbon fiber boom supports.

  • Page 4: Customer Service

    CUSTOMER SERVICE Quickworldwide Websites: http://www.hhiheli.com 201 South 3 . St. & 309 N. http://www.quickheli.com Coopersburg, PA 18036 http://www.giantscaleplanes.com Phone: (610)-282-4811 E-mail: hhi@fast.net Fax: (610)-282-4816 Office Hours: Mon – Fri: 8:30 – 6:00 Sat: 8:30 – 1:30 (Eastern Daylight Time) Technical Support Personnel: Chuck –...

  • Page 5: Features

    FEATURES Super Learner 1. Frame Construction: Super Learner frames are made of the highest quality Carbon Fiber or Black G-10. These frames are not only thick and rigid but will provide excellent vibration absorption. One-Way Hex Start Shaft System: The one-way bearing allows the engine to continue to run after the starter motor has been stopped.

  • Page 6: Fre-Assembly Information

    PRE-ASSEMBLY INFORMATION Warning The radio-controlled model helicopter contained in this kit is not a toy. Rather, it is a sophisticated piece of equipment. This product is not recommended for use by children without adult supervision. Radio controlled models such as this are capable of causing both property damage and/or bodily harm to both the operator/assembler and spectators if not properly assembled and operated.

  • Page 7: Required Tools

    REQUIRED TOOLS Page 7 of 85...

  • Page 8: Hardware & Optional Accessories

    HARDWARE & OPTIONAL ACCESSORIES GLUES AND THREAD LOCK COMPOUNDS RADIO MOUNTING ACCESSORIES Page 8 of 85...

  • Page 9: Other Hardware & Optional Accessories

    ENGINES, GLOW PLUGS, AND EXHAUST SYSTEM ENGINES: we recommend OS46SX but others may work GLOW PLUGS: OS # 8…OSMG2691 One-Piece Muffer Two-Piece Muffer FUEL SYSTEM OTHER HARDWARE & OPTIONAL ACCESSORIES 3MM FLYBAR STIFFENERS 30 SIZE SKID STOPS HHI 402 HHI 200 AVAILABLE IN COLORS Page 9 of 85...
  • Page 10 LANDING GEAR DAMPENERS SERVO ARM SET HHI 2004 BASE LOAD ANTENNA HHI 53** AVAILABLE IN BLUE, GOLD, PURPLE AND IN 40, 50, AND 72 Mhz FINISHING CAPS • Adds color and style • Distributes force across larger surface area (20 pcs in a package) (8 pcs in a package) BLACK HHIM11100B WITHOUT...

  • Page 11: Other Requirements

    OTHER REQUIREMENTS Radios: Any radio that supports EMS/CCPM Mixing will work fine. Hobbies & Helis & its distributors carry various lines of helicopter radios. Note: Please consult the instruction for your Gyro for setting the overall travel and limits to ensure proper operation and travel of Tail Pitch Slider. Servos: Any sport servo will offer acceptable performance.

  • Page 12: Part List

    PART LIST • n your kit, parts are bagged according to each major assembly and are labeled “Bag 1, Bag 2, etc.” You will note that the heading for each assembly indicates which bag correlates with each assembly. • For a good installation, only open up the bag that you need for particular assembly. •...

  • Page 13: Section 1: Upper Frames

    SECTION 1: UPPER FRAMES Bag 1 Page 13 of 85...
  • Page 14 1-1 ELEVATOR SHAFT BEARINGS Bag# Description Frame Upper Frame (from Frame Bag) 5X10X4Flanged Bearing Note: The holes on the frames are designed for “push-fit” feature. Sometime you may have to sand them a little bit before pushing the bearings in. The bearing flange mates against the inside of the frames.
  • Page 15 1-2 LEFT AILERON & RUDDER SERVO SUBASSEMBLY Bag# Description Remember to apply Loctite for the Srews Step 1-1 L. Upper Frame Subassembly ( see Locktite Warning on 2***** Servo page 11) M2.5x14 Cap Head Bolt M2.5 Locknut Fixing Plate ***** Part No. with ***** means that part is not included in the kit. *HB stands for Hardware Bag Note: Be sure to use the rubber grommets and eyelets that are provided by the servo manufacturer.
  • Page 16 1-3 RIGHT AILERON & ELEVATOR SERVO SUBASSEMBLY Bag# Description Step 1-1 R. Upper Frame Subassembly 2***** Servo M2.5x14 Cap Head Bolt M2.5 Locknut Fixing Plate ***** Part No. with ***** means that part is not included in the kit. Note: Be sure to use the rubber grommets and brass eyelets that are provided by the servo manufacturer.
  • Page 17 1-4 INNER ELEVATOR CONTROL ARM SUBASSEMBLY Bag # Description Inner Elevator Control Arm* Elevator Control Shaft M3x5 Set Screw M3x7 Pivot Ball Stud Note: Quick Super Learner 37 has shorter Inner Elevator Control Arm. Page 17 of 85...
  • Page 18 1-5 TAIL TRANSMISSION ASSEMBLY Bag# Description -Install Counter Gear to Counter Gear Shaft using M3x5 Counter Gear Set Screw (No. 3) to secure it. -Put Counter Gear Bearing Block (Lower one ) in with the Counter Gear Shaft Flange facing down M3X5 Set Screw -Install Counter Gear Bearing Block (Upper one) with the Pulley Gear...
  • Page 19 Note: Bearing Blocks shown may look differently. Page 19 of 85...
  • Page 20 1-6 ELEVATOR CONTROL ARM-RIGHT SIDE Bag# Description Step 1-3 R. A&E Arm Subassembly (step 1-3) Step 1-4 Inner El. Ctrl. Arm Subassembly (step 1-4) Outer Elevator Control Arm M3x5 Set Screw M3x4 Pivot Ball Stud M3x5x3 Spacer Right Aileron Control Lever M3x14 Cap Head Bolt Note: For Quick Super Learner 37, install the 3x4 Pivot Ball Stud into the 2 hole...
  • Page 21 1-7-A ANTI-ROTATION GUIDE ASSEMBLY SPORT VERSION Bag# Description Step 1-6 Right Upper Frame Subassembly Washout Anti-Rot. Guide M3x35 Cap Head Bolt Page 21 of 85...
  • Page 22 1-7-B ANTI-ROTATION GUIDE ASSEMBLY PRO VERSION Bag# Description Step 1-6 Right Upper Frame Subassembly Washout Anti-Rotation Guide Base Frame Washout Anti-Rotation Guide M3x8 Cap Head Bolt M3x6 Cap Head Bolt Page 22 of 85...
  • Page 23 1-8 RIGHT SIDE ASSEMBLY Bag# Description Step 1-7 Right Upper Frame Subassembly Short Canopy Standoff M3x26 Cross Member Frame Bulkhead Clutch Bearing Block Step 1-5 Tail Transmission Assembly Main Shaft Bearing Block M3x8 Cap Head Bolt Note: the flange of the Upper Main Shaft Bearing Block should face down and the one of the Lower Bearing Block should face up.
  • Page 24 1-9 UPPER FRAME INSTALLATION Bag# Description Step 1-2 Left Upper Frame Assembly Short Canopy Standoff M3x8 Cap Head Bolt Step 1-8 Right Upper Frame Assembly Boom Holder M3x35 Cap Head Bolt M3 Locknut Left Aileron Arm Control Lever M3x4 Pivot Ball Stud M3x5x3 Spacer M3x14 Cap Head Bolt *Note: For the Sport Version, you need 17 M3x8 Cap Head Bolts and 6 M3 Locknuts.
  • Page 25 Attach the right side and left side together using M3x8 Cap Head Bolts and M3 Locknuts. For the Boom Holder, keep the locknuts loose for installing the Tail later. Page 25 of 85...
  • Page 26 Note: For Quick Super Learner 37, install the 3x4 Pivot Ball Stud into the 2 hole instead of the first hole for correct timing. Page 26 of 85...
  • Page 27 1-10 CLUTCH ASSEMBLY Bag# Description Pinion Gear Clutch Bell Clutch Shoe Lining M4x4 Set Screw Start Coupler Start Shaft Install (1) Clutch Lining into (1) Clutch Bell. Note: The recommended adhesives for installing the clutch lining are JB Weld or 10 Min + Epoxy. Prepare the clutch bell by scuffing the interior with an x-acto blade or sand paper.
  • Page 28 Page 28 of 85...

  • Page 29: Section 2: Lower Frames

    SECTION 2: LOWER FRAMES Bag 2 Page 29 of 85...
  • Page 30 2-1 RADIO TRAY ASSEMBLY Bag# Description Frame Left Front Lower Frame Frame Right Front Lower Frame Frame Radio Tray Long Canopy Standoff M3x54 Cross Member M3x8 Cap Head Bolt Page 30 of 85...
  • Page 31 2-2 FUEL TANK ASSEMBLY Bag# Description Loose in box Tank Clunk 2***** 12 cm Hose Loose in box Long Tube Loose in box Tank Rubber Plug Loose in box Short Tube Loose in box Tank Fuel Plug Bottom Flange Loose in box Tank Fuel Plug Top Flange Loose in box M3x25 Cap Head Bolt...
  • Page 32 Page 32 of 85...
  • Page 33 2-3 THROTTLE SERVO ASSEMBLY Bag# Description Step 2-3 Fuel Tank Installation 2***** Servo M2.5x14 Cap Head Bolt Servo Fixing Plate M2.5 Locknut Note: Frame shown in the drawing may look differently Page 33 of 85...
  • Page 34 2-4 FAN SHROUD & REAR FRAME ASSEMBLY Bag# Description Bag# Description Step 1-10 Upper Frame from step 1-10 26mm Inner One-Piece Rear Spacer Step 2-3 Lower Frame from step 2-3 12mm Outer One-Piece Rear Spacer In box Fan Shroud 2.5x6 Self-Taping Screw Frame Full Fan Shroud Mounting Tab* M3x8 Cap Head Bolt...
  • Page 35 Page 35 of 85...
  • Page 36 Note: Frame shown in the drawing may look differently Page 36 of 85...
  • Page 37 2-5 ENGINE ASSEMBLY Bag# Description 1***** Engine Fan Hub Cooling Fan M3x6 Phillips Screw Flat Head Engine Hub Lower Collet M6 Nord-Loc Washer 7***** M6 Hex Nut Clutch Shoe Engine Mount M3x12 Cap Head Bolt* Engine Hub Upper Collet M3x6 Cap Head Bolt *Note: Model 46 takes M3.5x16 Cap Head Bolts Page 37 of 85...
  • Page 38 Note: Fan Hub Assy may look differently Page 38 of 85...
  • Page 39 Note: Engine Mount may look differently from the one in the kit. Page 39 of 85...
  • Page 40 2-5 ENGINE INSTALLATION Bag# Description Step 2-4 Engine Assembly Step 2-3 Assembly up to step 2-3 M3x8 Cap Head Bolt M3 Nord-Loc Washer Page 40 of 85...
  • Page 41 2-6 FRAME ANGLE ASSEMBLY Bag# Description Step 2-5 Assembly up to step 2-5 Frame Frame Angle M3x54 Cross Member M3x8 Cap Head Bolt M3x10 Cap Head Bolt M3 Locknut Note: Frame shown in the drawing may look differently Page 41 of 85...

  • Page 42: Section 3: Landing Gear Assembly

    SECTION 3: LANDING GEAR ASSEMBLY Bag 3 Page 42 of 85...
  • Page 43 Bag# Description Step 2 Assembly up to Section 2 Landing Gear Strut Landing Gear Skid Landing Gear End Cap M2.5x6 Self Taping Screws M3x12 Cap Head Bolt M3 Locknut 8***** CA Glue • Drill 4 holes in the Landing Gear Struts with a 3mm drill bit with a spacing of 71mm •...
  • Page 44 Page 44 of 85...

  • Page 45: Section 4: Driving System

    SECTION 4: DRIVING SYSTEM Bag 4 Page 45 of 85...
  • Page 46 4-1 MAIN GEAR ASSEMBLY Bag# Description Main Gear Auto-rotation Clutch M3x6 Cap Head Bolt Page 46 of 85...
  • Page 47 4-2 MAIN GEAR INSTALLATION Bag# Description Bag# Description Step 4-1 Main Gear Assembly M3x16 Cap Head Bolt Step 3 Assembly up to step 3 M3 Locknut Main Shaft M3X5 Set Screw Main Shaft Collar • Slide the Main Gear Assembly in; install the Main Shaft down, then secure with one M3x16 Cap Head Bolt and one M3 Locknut.

  • Page 48: Section 5: Tail Assembly

    SECTION 5: TAIL ASSEMBLY Bag 5 Tail Rotor shown may look differently. Page 48 of 85...
  • Page 49 5-1 TAIL PULLEY GEAR ASSEMBLY Bag# Description Tail Output Shaft Tail Pulley Gear M3x5 Set Screw M5x7x2 Spacer Page 49 of 85...
  • Page 50 5-2 TAIL ROTOR ASSEMBLY Bag# Description Bag# Description Frame Tail Case Side Plate Tail Pitch Control Lever Tail Pitch Lever Mount M3x5x1 Spacer 5X10X4Flange Bearing M3x16 Cap Head Bolt M2x6 Phillips Screw M3 Locknut In box Tail Boom (in Box) Step 5-1 Tail Pulley Gear Subassy In box...
  • Page 51 Note: Normally you just need one M3x5x1 Spacer between the Tail Pitch Control Lever and Tail Pitch Lever Mount but you may need two of them in some cases (if you do not have enough clearance for the lever.) Page 51 of 85...
  • Page 52 5-3 TAIL ROTOR INSTALLATION Bag# Description Bag# Description Dual Bearing Tail Rotor Horizontal Fin Mount M3x22 Cap Head Bolt Vertical Fin Mount A * Tail Blade Vertical Fin Mount B* Tail Blade Spacer Horizontal Fin** M2x8 Phillips Screw Vertical Fin** Shim Ball M3 Locknut M3x6 Cap Head Bolt...
  • Page 53 After installing all the parts as shown above, slide this subassembly on the output shaft then secure it with one M3x5 Set Screw. Wrap electric tape around the boom couple times where you are going to install the fin mounts. Note: Fin set may look lightly differently from the one in the kit. Page 53 of 85...
  • Page 54 Page 54 of 85...
  • Page 55 5-4 TAIL INSTALLATION Bag# Description Step 4 Assembly up to step 4 Step 5-3 Tail Assembly In box Boom Support Boom Support End M3x12 Cap Head Bolt M3x8 Cap Head Bolt M3 Locknut 8***** CA Glue • Note for installing the timing belt: Turn the Tail assembly so that the Tail Output Shaft pointing upward put the belt onto the Transmission, then twist the Tail Assembly 90 to the right.

  • Page 56: Section 6: Control Systems

    SECTION 6: CONTROL SYSTEMS Bag 6 Page 56 of 85...
  • Page 57 6-1 SWASHPLATE ASSEMBLY Bag# Description Swashplate Complete M3x4 Pivot Ball Stud M3x7 Pivot Ball Stud M3 x7 Flat Washer M2X4 Phillips Screws Note: There are some kinds of the Swashplate. One has little holes (maybe 7, 4, or 3 of them.) The others have no hole on it.
  • Page 58 Page 58 of 85...
  • Page 59 6-2 WASHOUT ASSEMBLY Bag# Description Bag# Description Washout Base M3x5 Set Screw Washout Arm M3x7Pivot Ball Stud Washout Link M3x12 Cap Head Bolt Washout Link Pin M3X5X1 Spacer Note: There are some versions of the Washout Base (Item No. 1). All of them work the same but they should be installed appropriately: •...
  • Page 60 6-3 CONTROL SYSTEM INSTALLATION Bag# Description Sep 6-1 Swashplate Assembly Step 6-2 Washout Assembly Step 5 Assembly up to step 5 Swash Anti-rotation Pin Page 60 of 85...

  • Page 61: Section 7: Rotor Head

    SECTION 7: ROTOR HEAD Bag 7 7-1 MAIN ROTOR HUB ASSEMBLY Bag# Description Bag# Description Main Blade Grip* M3X5X3 Spacer Pitch Arm** Head Spindle Spacer Center Hub Thrust Bearing Spacer Hiller Arm 8x16x5 Thrust Bearing Head Spindle M4 x8 Flange Cap Head Bolt Dampener O-Ring 8x16x5 Regular Bearing M3x7 Pivot Ball Stud(1)
  • Page 62 7-2 FLYBAR & SEESAW ASSEMBLY Bag# Description Bag# Description Seesaw M4X4 Set Screw Seesaw Collar 3mm Fly-Bar Paddle M3x8 Cap Head Bolt Double Link M3x7 Pivot Ball Stud Step 7-1 Main Rotor Hub Assembly M3x5x1 Spacer Washout Anti-rotation Pin Fly-Bar Control Arm A M3x7 Flat Washer Fly-Bar Control Arm B 15****...
  • Page 63 7-3 ROTOR HEAD INSTALLATION Bag# Description Step 7-2 Completed Rotor Head (step 7-2) Step 6-3 Helicopter (up to step 6-3) M3x20 Cap Head Bolt M3 Locknut Install the Head Assembly into the Main Shaft, and then secure it by one M3x20 Cap Head Bolt and one M3 Locknut.

  • Page 64: Section 8: Linkage Rods And Settings

    SECTION 8: LINKAGE RODS & SETTINGS Bag 8 8-1 RUDDER PUSH ROD ASSEMBLY Bag# Description In box Rudder Push Rod Rudder Push Rod End 3***** CA Glue Rudder Pushrod Guide Rudder Pushrod Guide Insert Shim Ball M2x8 Phillips Screw 8***** Servo Arm 9***** M3 Servo Phillips Screw...
  • Page 65 8-2 LINKAGE ROD ASSEMBLY Bag# Description 2.3 Long Ball End 2.3 Medium Ball End 2.3x16mm Rod 2.3x70mm Rod 2.3x75mm Rod 2.3x100mm Rod Coding the Rod Assembly: All the Linkages should be assembled with dimensions measured center to center and coded as following: Code Rod Description Center to Center...
  • Page 66 8-3 LINKAGE INSTALLATION Code Center to Center Bag# Description 42 mm Helicopter (up to step 7) 44 mm 9***** Double Servo Arm 86 mm Shim Ball 92 mm M2x8 Phillips Screw 103 mm 12***** M3 Servo Phillips Screw 105 mm 13***** Throttle Extension 128 mm...
  • Page 67 Page 67 of 85...
  • Page 68 Note: the frame may look differently from the one in the kit. Page 68 of 85...
  • Page 69 8-4 MUFFLER & HOSES ASSEMBLY Bag# Description Qty. 1***** Muffler 2***** M3x35 Cap Head Bolt 3***** Hose 4***** M3 Locknut Note: For some kinds of engines and mufflers, you may have to cut the frame angle to make room for screws to fit. Although the drawings do not show the valves for hoses, you need to put one somewhere between the fuel tank and the engine;...
  • Page 70 Page 70 of 85...
  • Page 71 8-5 MAIN BLADE INSTALLATION Bag# Description Step 8-4 Helicopter (up to step 8-4) 2***** Main Blade 3***** Main Blade Spacer M4x30 Cap Head Bolt M4 Locknut Page 71 of 85...
  • Page 72 8-6 RADIO SETUP Bag# Description Step 8-5 Helicopter (up to step 8-5) ***** Radio ***** Receiver ***** Gyro ***** Battery for Receiver Before setting up the radio, you have to install the receiver, gyro, and batteries for your helicopter. See your radio, receiver, and gyro manuals for how to hook up. Note: The frame may look differently from the one in the kit.
  • Page 73 front of the blades in the direction of travel, clockwise if you look at the helicopter from above, see picture 4. Your radio manual will be needed during this set up. First, set your radio so that all travel values are at 100%. If you have a radio with Swash Mixing set, ser those values to 50% (Aileron, Elevator, and Pitch.) Then use servo reversing so that all servos are moving in the right direction.
  • Page 74 Step 3:Connecting the Washout assembly. Connect the fixed length plastic “A” arms to the Swashplate, connect to the two longer pivot studs, if all four are the same length then any two will do. The next step is to adjust the length of the linkage rod between the Washout Arm and the Flybar connection point.
  • Page 75 Picture 5, Tail Center Picture 6, Tail Positive Thrust Picture 7, Tail Negative Thrust Picture 8, Tail Page 75 of 85...
  • Page 76 Pitch Travel Setup Collective Position Normal Flying Aerobatic Up (100%) Center (50%) Down (0%) Throttle Curve Setup Electric Fuel (non governor mode) Collective Position Normal Normal Aerobatic Aerobatic Flying Flying Up (100%) 100% 100% Center (50%) Down (0%) 100% First adjust the servo arm position like you did with the swash, make sure your trim and sub-trim values are centered.
  • Page 77 most setups, but a powerful motor or a light helicopter might need more. For rpm adjustment during anything other than full stick deflection you should use the throttle. A short recap, adjust throttle to adjust rpm during anything other than full collective. At full collective adjust the pitch.
  • Page 78 8-7 CANOPY INSTALLATION Bag# Description • Put the Canopy on the helicopter, mark the right positions for 4 holes, and then drill four 5.5mm holes. Helicopter • Install the Canopy Grommets on the Canopy. In box Canopy • Secure the Canopy by 4 M3x16 Cap Head Bolts. Canopy Grommet M3x16 Cap Head Bolt Note: The frame may look differently from the one in the kit.

  • Page 79: Warnings

    PRE-FLIGHT CHECKS • The rotor flybar and shaft must be straight. • The flybar and control paddles must tilt in the proper direction and operates smoothly throughout the whole range. • Check the swashplate to make sure it move smoothly and clean. •...

  • Page 80: Adjustments

    • Motors are often very hot after operation. So be careful when handling or touching them immediately after flying. ADJUSTMENTS Tracking Adjustment: The tips of the main rotor blades should follow the same path when they rotate. We call the main rotor blades are in track. (a) Rev up the motor until the helicopter becomes light on its landing gear.

  • Page 81: How To Hover

    • Rolls to the left, move the button to R • Rolls to the right, move the button to L (c) If the helicopter nose goes down or up, then: • Goes up, move the stick to U • Goes down, move the stick to D HOW TO HOVER Basic maneuver for a pilot is learning how to hover a helicopter.

  • Page 82: How To Fly Forward

    always practice hovering close to ground since in an emergency situation; you can drop the throttle and collective quickly without making any big damage. 4 ~ 8 inches (e) Stand behind the helicopter so you can watch the nose of the helicopter. A left tail rotor command will yaw the helicopter nose to the left, and a right command will yaw to the right.
  • Page 83 Hovering at 60 inches (b) Once you have been comfortable with all the movements and controls in the previous step, start using some tail rotor control to make the helicopter point slightly to the left or right as you fly it to the left or right. Keep practicing the figure-eight path as shown below, you will master all basic control movements of a helicopter.

  • Page 84: After Flight Checks

    AFTER-FLIGHT CHECKS After each flight, the helicopter should be thoroughly inspected: (a) Unplug the batteries. (b) Check every bolt, nut, and screw to make sure none has loosened due to vibration. (c) Check every rotating and movable part like head rotor, swashplate, tail rotor, to ensure they still move smoothly and properly.

  • Page 85: What If The Helicopter Crashed

    WHAT IF THE HELICOPTER CRASHED Turn off everything and check the helicopter immediately. If any item is damaged, replace the damaged parts to ensure safe operation. Do not try to glue any broken or damaged plastic or carbon parts specially broken rotor blades. The followings are parts that should be inspected right away: •...

This manual is also suitable for:

Super learner sportBig bertha 69

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