Synthes Air Power Line II Instructions For Use Manual
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Summary of Contents for Synthes Air Power Line II
- Page 1 Air Power Line II. Power tools for endoprosthetics and traumatology. Instructions for Use...
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Page 3: Table Of Contents
Working with the Air Power Line system Air Reamer/Drill Power Tool Attachments for the Air Reamer/Drill Air Oscillator Power Tool Attaching the saw blades Positioning the saw head Air Reciprocator Power Tool Attaching the saw blades Positioning the saw head Synthes... - Page 4 Contents Care and Maintenance General information Preparing for disinfection and cleaning Disinfection and cleaning Lubrication Inspection and sterilization Troubleshooting Ordering Information Synthes Air Power Line II Instructions for Use...
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Page 5: General Information
Air Power Line, use only Synthes original accessories. For the devices to function properly, Synthes recommends that they be serviced annually by Synthes or by their exclu- Patient safety sive sales outlets. The Air Power Line may only be used on patients after the medical personnel have read the instructions. - Page 6 Operation Transportation and storage Temperature 10 – 40 °C –20 – 50 °C Relative humidity 30–75% 10–75% Atmospheric pressure 500–1060 hPA 500–1060 hPA May not be stored or operated in explosive atmospheres. Synthes Air Power Line II Instructions for Use...
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Page 7: Startup Of The Air Power Line System
Attach the hose coupling over the air inlet nipple on the unit up to the stop. The coupling will lock by itself with an audible click. Removing the compressed air hose Pull back the grip ring on the hose coupling until the connec- tion releases. Synthes... -
Page 8: Working With The Air Power Line System
To lock the trigger, pull it forward according to the marking on the handle and then turn it. To unlock the trigger, twist it in the opposite direction and then push it back. Synthes Air Power Line II Instructions for Use... -
Page 9: Power Tool
Weight: 1,100 g Air consumption at 6 bar: max. 380 l/min Recommended operating pressure: 6 –7 bar (max. 10 bar) Cannulation: 4.0 mm Noise level in operating position: 82 dB(A) Handle vibration: < 2.5 m/s Subject to technical modifications. Synthes... -
Page 10: Attachments For The Air Reamer/Drill
Attachments for the Air Reamer/Drill Please observe the safety instructions and warnings on the relevant pages when working with attachments. Only use original Synthes attachments and tools. Damage that arises from using attachments and tools by other manufacturers is not covered by the warranty. - Page 11 (Speed: 0–340 rpm) Hudson Quick Coupling (530.792) (Speed: 0–930 rpm) Trinkle Quick Coupling, modified (530.783) (Speed: 0–340 rpm) Trinkle Quick Coupling, modified (530.793) (Speed: 0–930 rpm) Trinkle Quick Coupling (530.784) (Speed: 0–340 rpm) Trinkle Quick Coupling (530.794) (Speed: 0–930 rpm) Synthes...
- Page 12 Properly operating tools are essential to the success of an operation. For this reason, used tools must be checked for wear and/or damage after each use and should be replaced if necessary. Synthes Air Power Line II Instructions for Use...
- Page 13 6. To regrip the guide pin, reduce the clamping force and move the tool to the desired length. Reclamp the guide pin by pulling on the tension lever. The guide pin is removed from the bone analogue as described above. Synthes...
- Page 14 Do not allow the tools fitted in the keyless Drill Chuck to rotate backwards, as the Drill Chuck can otherwise open. Use the Drill Chuck with Key for reverse mode (530.730, 530.732) Synthes Air Power Line II Instructions for Use...
- Page 15 The teeth of the chuck and of the key must not be worn. Universal Drill Chuck, Keyless (530.731) Hold the Drill Chuck on the retaining ring and release the securing ring by turning anticlockwise. Remove the tool from the Drill Chuck. Synthes...
- Page 16 Push the ring on the attachment back to fix the drill. Check if the drill is seated correctly by gently pulling on it. For removal, follow the same procedure in reverse. Synthes Air Power Line II Instructions for Use...
- Page 17 – Only special 3-flute spiral drill bits can be used. Your Synthes representative will be glad to provide you with additional information on which drill bits can be used. – Handle the Radiolucent Drive with great care. Do not allow contact between the drill bit and the medullary nail.
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Page 18: Power Tool
Air consumption at 6 bar: max. 380 l/min Recommended operating pressure: 6–7 bar (max. 10 bar) Saw blade deflection: 4.5° Noise level in operating position: 83.1 dB(A) Handle vibration: < 2.5 m/s Subject to technical modifications. Synthes Air Power Line II Instructions for Use... -
Page 19: Attaching The Saw Blades
Attaching the saw blades Only use original Synthes saw blades. This are optimally tailored to the tool. Imitation products can reduce the life of the saw blade coupling. Mounting the saw blades Open the quick coupling for saw blades by turning the lock- ing knob (Fig. -
Page 20: Positioning The Saw Head
To choose the operating working position, pull the sliding sleeve backwards and rotate the saw head into the required position. Release the sliding sleeve. It will lock automatically as soon as the correct position is reached. Synthes Air Power Line II Instructions for Use... -
Page 21: Power Tool
Continuously adjustable frequency: 0–14000 1/min Weight: 1,060 g Air consumption at 6 bar: max. 380 l/min Recommended operating pressure: 6–7 bar (max. 10 bar) Stroke: 4 mm Recommended operating pressure: 86.1 dB(A) Handle vibration: < 2.5 m/s Subject to technical modifications. Synthes... -
Page 22: Attaching The Saw Blades
Air Reciprocator Attaching the saw blades Only use original Synthes saw blades. This are optimally tailored to the tool. Imitation products can reduce the life of the saw blade coupling. Mounting the saw blades Insert the saw blade into the guide slot of the saw blade coupling until the lock knob springs back into locked posi- tion with a click. -
Page 23: Positioning The Saw Head
The saw head can be locked in eight operating positions 45°). To choose the operating working position, pull the sliding sleeve backwards and rotate the saw head into the required position. Release the sliding sleeve. It will lock automatically as soon as the correct position is reached. Synthes... -
Page 24: Care And Maintenance
If not stated otherwise, the following reprocessing steps ap- ply to the all the products of the Synthes Air Power Line. Detergents used on the products will contact the following materials: Stainless steel, aluminum, plastic, and rubber seals. -
Page 25: Disinfection And Cleaning
), the trigger and sliding sleeve (Fig. 1), the knob for forward and reverse (Fig. 2) and the locking knob for the saw blade coupling (Fig. 3) must all be free of residue so that they can move freely. Synthes... - Page 26 7. Rinse under (demineralized) running water, and free it from residues with a soft brush or cloth. 8. Wipe the tool and accessories with an absorbent cloth to dry it. Synthes Air Power Line II Instructions for Use...
- Page 27 – Power tools (especially seals and bearings) are exposed to nipple (519.596). greater stress in machine washing than when they are 2. Seal the air hoses with the Synthes coupling by joining cleaned manually. For this reason, power tools must be the inlet and outlet.
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Page 28: Lubrication
Care and maintenance Lubrication Oiling the power tools – After each use, apply around 5 drops of the Synthes special oil (oil dispenser 519.970) into the air inlet of the cleaned power tool (Fig. 1). – Connect the power tool to a double hose using the lubri- cation adapter (519.790) (Fig. -
Page 29: Inspection And Sterilization
– Other sterilization methods are possible. Have a trained expert check the effectiveness of all sterilization methods Packaging under local conditions. – We recommend the Synthes Vario Case (68.001.550) or – Handles, attachments and accessories must be uncon- trays in combination with double-layer sterile paper. nected for sterilization. -
Page 30: Troubleshooting
The trigger is blocked by deposits Press trigger several times; clean and after releasing the trigger. of blood, etc. oil according to instructions. Use only Synthes Special Oil (Oil Dispenser 519.970). Trigger is blocked. Safety system is activated. Unlock the power tool by turning and pushing the trigger according to the markings on the power tool. - Page 31 Replace the tool. Oscillating saw vibrates too much. The saw blade has come loose. Tighten the fixation knob for the saw blade quick coupling more firmly. For further technical questions or information on our services, please contact your Synthes representative. Synthes...
- Page 32 05.002.103S 1.27 519.170 519.170S 0.80 05.002.104 05.002.104S 1.37 519.190 519.190S 0.80 519.117 519.117S 1.40 519.106 519.106S 1.00 05.002.401 05.002.401S 1.47 519.200 519.200S 1.00 05.002.105 05.002.105S 1.47 519.113 519.113S 1.20 519.210 519.210S 1.20 Synthes Air Power Line II Instructions for Use...
- Page 33 Art. No. Diameter Usable length non-sterile sterile in mm in mm 68.001.550 Vario Case, size 171, height 88 mm, for Air Power Line II, without lid, without contents 511.411 511.411S 2,0 with centering tip 68.001.551 Insert, size 1/2 for Reciprocator, 511.412 511.412S...
- Page 36 Ö036.000.136öAC1fä All technique guides are available as PDF files at 0123 www.synthes.com/lit...
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