Kwik-Way 800-553-5953 User Manual

Sgf seat grinder

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KW Products Inc.

500 57th Street

Marion, IA 52302 USA

KW Products Inc. guarantees all parts of its equipm

year from date of recorded war

workmanship when the equipm

and procedures.

KW Products Inc. will repair and/or replace free of charge all such defective parts only when

returned to the factory in Marion, with shipping charges prepaid.

This guaranty does not cover damage caused by accident, abuse or improper installation, nor

repair or replacement of parts worn or consumed in normal operation of the machine.

Additionally, this guaranty does not cover such items as dresser diamonds, ball bearings,

grinding wheels, belts, carbide tool bits and other accessory items, except at the discretion of

the company. The guaranty on electric motors or electrical component parts is for a period of

ninety days from date of delivery.

This guaranty is at no time intended to mean the entire machine.

KW Products Inc.

500 57

Street, Marion, IA 52302 USA

Equipment specifications, options and accessories subject to change without

Purchaser's Warranty

SEAT GRINDER

ranty (except as provided below) against defects in materia

ent is installed in strict accordance with pertinent specificati

800-553-5953

SGH SEAT GRINDER

SGF

ent, to the origina

l purchaser, for one full

l or

ons

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Page 1 Equipment specifications, options and accessories subject to change without Purchaser's Warranty ent, to the origina SEAT GRINDER ranty (except as provided below) against defects in materia ent is installed in strict accordance with pertinent specificati 800-553-5953 l purchaser, for one full l or...
Page 5: Receiving Shipment
Keep this manual in a safe place. DATE RECEIVED: SERIAL #: KW Products Inc. 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without RECEIVING SHIPMENT 800-553-5953...
Page 6: Safety First
The specifications put forth in this manual were in effect at the time of publication. However, owing to KW Products’ policy of continuous improvement, changes to these specifications may be made at any time without obligation. KW Products Inc. 800-553-5953 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved...
Page 7: Safety Instructions
Products Inc. disclaims any real or implied warranty and holds itself harmless for any injury or loss that may result from such use. KW Products Inc. 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without 800-553-5953...
Page 8 DROPPED or otherwise damaged. 2) DON'T USE EXCESSIVE PRESSURE WHEN MOUNTING wheel. Tighten nut only enough to hold wheel firmly. 3) DON'T USE HEAVY GRINDING PRESSURE 4) DON'T USE MACHINE FOR ANY PURPOSE OTHER THAN GRINDING VALVE SEATS. 800-553-5953 DON'T...
Page 9 1. Loosen handle #3 and rotate the pointer line until it aligns to the index angle desired and retighten. 2. After attaching the correct grinding wheel to the grinder unit, carefully lower the grinder unit onto the dresser arbor item #1 3.
Page 10 15-degree angle wheel and making it a 30-degree. It is not cost effective to attempt to reduce an angle, too much abrasive and diamond is required to perform this operation. KW Products Inc. 800-553-5953 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved...
Page 11 WHEEL TIGHTENING In case the grinding wheel should stick on the grinder unit, take the wooden blocks from the box and use them as shown below. In doing this, be sure to place the blocks up close to the wheel (within 1/8”) so the pressure will be taken by the bearing area of the unit rather than by the thin...
Page 12 It is also used to narrow a seat angle that is too wide. KW Products Inc. 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without SEAT GRINDING ". 800-553-5953...
Page 13 0 as possible. Maximum not to exceed .002 on 1.5” seats or larger and .0015 on seats below 1.5” KW Products Inc. 800-553-5953 500 57 Street, Marion, IA 52302 USA...
Page 14: Maintenance
Your Kwik-Way SGF Seat Grinder is designed to require minimal maintenance. However, some basic maintenance assures the unit will continue to operate in a satisfactory manner. 1. The motor features permanently sealed bearings that require no routine oiling. 2. The gears located in the nose housing may require lubrication on a yearly basis. (depending on use) We recommend the following: a.
Page 15: Helpful Hints
1. Before starting the motor, LOWER THE UNIT CAREFULLY ON THE ARBOR UNTIL THE WHEEL ALMOST CONTACTS THE SEAT. 2. The motor should be held directly in line with the grinder unit, so as to exert a minimum of side pressure against the arbor.
Page 16 5/16-24 x 5/16 Cone Point Socket Set Screw Tool Bit Screw Drive Housing Bearing Retainer Type H Locktite (.01 ox.) – N.S. Pinion Nut Drive Pinion Driven Gear Bearing Spacer Drive Coupling 5/16-18 x 3/8 SS – Special 800-553-5953 REQ’D...
Page 17 SGF SEAT GRINDER MOTOR HOUSING ASSEMBLY KW Products Inc. 800-553-5953 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without...
Page 18: Motor Assembly
** Includes Motor Assembly & Angle Drive Assembly N.S. = Not Shown KW Products Inc. 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without MOTOR ASSEMBLY 800-553-5953 115V 115V 230V 230V 9,500 11,500 9,500...
Page 19 031-0125-70 Coupling (HOSE) 031-1121-09 Coupling Screw KW Products Inc. 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without 800-553-5953 REQ’D As Req’d As Req’d As Req’d As Req’d...
Page 20 Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without DESCRIPTION 1/4-20 x 1/4 Socket Cup Point Set Screw Compression Spring 1/8 x 5/8 Roll Pin Arbor Pulley Body Pilot Pullout Pin Puller Arm Puller Pin 800-553-5953 REQ’D...
Page 21 000-1180-36 3/16 Lock washer – Medium – Z.P. NOTE: Either length finger is available. KW Products Inc. 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without 800-553-5953 REQ’D...
Page 22: Brake Assembly
End Cap Sleeve 031-0189-35 Inner Brake Ring 031-3018-07 Outer Brake Collar 031-0190-36 Brake Pin KW Products Inc. 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without BRAKE ASSEMBLY 800-553-5953 REQ’D...
Page 23 SGF SEAT GRINDER HEAVY DUTY WHEEL DRESSER ASSEMBLY (031-1900-02) NOTE: Part numbers marked (*) are part of Item #17 and are listed for service only. KW Products Inc. 800-553-5953 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved...
Page 24 *NOTE: Parts Marked (*) are Part of Item 17 and are listed for service KW Products Inc. 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without 800-553-5953 REQ'D...
Page 25: Stabilizer Assembly
STABILIZER ASSEMBLY REF # PART # DESCRIPTION 031-0126-78 Stabilizer 031-0127-67 Stabilizer Bushing KW Products Inc. 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without 800-553-5953 REQ’D...
Page 26: Troubleshooting
TROUBLE SHOOTING Truing cut too heavy or travel of diamond too quick Damaged diamond Carbon residue on valve seats Wrong type grinder wheel for valve seat material Rough finish on grinder wheel Loose arbor in guide Not using Kwik-Way grinder wheels...
Page 27 KW Products Inc. 500 57 St., Marion, IA 52302 USA 319/377-9421 319/377-9101 (FAX) 800/553-5953 www.kwik-way.com service@kwik-way.com...