Fujikura Quick Charger Connector Maintenance Manual

Daily Check

Daily Check・・・ Daily Check Daily Check ・・・ ・・・Done by Owner of the charger ・・・ Done by Owner of the charger Done by Owner of the charger Done by Owner of the charger
・ ・ ・ ・
・ ・ ・ ・ Periodic Check Periodic Check・・・ ・・・Done by Charger Manufacturer Done by Charger Manufacturer

Periodic Check

Periodic Check ・・・ ・・・ Done by Charger Manufacturer Done by Charger Manufacturer
・ ・ ・ ・ Recommendation

Recommendation

Recommendation Recommendation・・・ ・・・ ・・・Daily ・・・ Daily check: Once a day Daily Daily check: Once a day、 、 、 、 Periodic Check: Once a yea check: Once a day check: Once a day
No. No. Item Item
No. No. Item Item
(1) (1) (1) (1)

Appearance

Appearance Appearance Appearance
(2) (2) (2) (2) Connecting Surface Connecting Surface Connecting Surface Connecting Surface
(3) (3) (3) (3) S S S S ealing surface ealing surface of Housing ealing surface ealing surface of Housing of Housing of Housing
Power Power Ter Terminal minal plastic plastic cap cap
Power Power Ter Ter minal minal plastic plastic cap cap
(4) (4) (4) (4)
(White) (White)
(White) (White)
(5) (5) (5) (5)

Moving Plate (Black)

Moving Plate (Black) Moving Plate (Black) Moving Plate (Black)
Inside the cavity of signal Inside the cavity of signal Inside the cavity of signal Inside the cavity of signal
(6) (6) (6) (6)
terminal & Cross terminal terminal terminal & Cross- - - - shaped wall & Cross & Cross shaped wall shaped wall shaped wall
(7) (7) (7) (7)

Latch and release button

Latch and release button Latch and release button Latch and release button
(8) (8) (8) (8)

LED

LED LED LED
(9) (9) (9) (9) Warning Label Warning Label Warning Label Warning Label
(10) (10) (10) (10)

Cleanness

Cleanness Cleanness Cleanness
(11) (11) (11) (11)

Smoothness of plug in / out

Smoothness of plug in / out Smoothness of plug in / out Smoothness of plug in / out
(12) (12) (12) (12)

Cable

Cable Cable Cable
Quick Charger Connector Quick Charger Connector Quick Charger Connector Quick Charger Connector - - - - Maintenance Manual
Please contact the charger manufacturer, if you find anything which does not meet the criteria
Periodic Check: Once a year Periodic Check: Once a yea Periodic Check: Once a yea
Daily Daily Daily Daily Periodic Periodic Periodic Periodic
○ ○ ○ ○ ○ ○ ○ ○ ・ ・ ・ ・ No No No No d d d d eformation, eformation, eformation, c c c c rack or damage eformation,
○ ○ ○ ○ ○ ○ ○ ○ ・ ・ ・ ・ No No No water No water water waterdrop drop drop or or or or contamination on the connecting surface drop
・ ・ ・ ・ No No d d d d eformation, eformation, c c c c rack , damage or
○ ○ ○ ○ ○ ○ ○ ○ No No eformation, eformation,
・ ・ ・ ・ White White terminal c White White terminal caps terminal c terminal c
○ ○ ○ ○ ○ ○ ○ ○
・ ・ ・ ・ No burn mark on the caps No burn mark on the caps (please refer the picture on the next page) No burn mark on the caps No burn mark on the caps
・ ・ ・ ・ No deformati No deformati No deformati No deformation or damage on or damage on or damage on or damage
― ― ― ― ○ ○ ○ ○
・ ・ ・ ・ Plate can be moved easily Plate can be moved easily with your finger.
Plate can be moved easily Plate can be moved easily
― ― ― ― ○ ○ ○ ○ ・ ・ ・ ・ No deformation or damage No deformation or damage No deformation or damage No deformation or damage
・ ・ ・ ・ No deformation, damage or appearance of No deformation, damage or appearance of abrasion No deformation, damage or appearance of No deformation, damage or appearance of
・ ・ ・ ・ When press down the When press down the When press down the release When press down the
1) latch go down sufficiently 1) latch go down 1) latch go down 1) latch go down
○ ○ ○ ○ ○ ○ ○ ○
・ ・ ・ ・ When When taking off your finger from relea taking off your finger from release button
When When taking off your finger from relea taking off your finger from relea
1) latch go up 1) latch go up 1) latch go up 1) latch go up
・ ・ ・ ・ Release button and latch move smoothly Release button and latch move smoothly
Release button and latch move smoothly Release button and latch move smoothly
― ― ― ― ○ ○ ○ ○ ・ ・ ・ ・ LED LED is on while charging LED LED is on while charging is on while charging is on while charging
・ ・ ・ ・ Letters on the label are Letters on the label are clearly
― ― ― ― ○ ○ ○ ○ Letters on the label are Letters on the label are
・ ・ ・ ・ Connector handle is clean Connector handle is clean Connector handle is clean Connector handle is clean
○ ○ ○ ○ ○ ○ ○ ○
― ― ― ― ○ ○ ○ ○ ・ ・ ・ ・ Can be connect / disconnect smoo Can be connect / disconnect smoothly Can be connect / disconnect smoo Can be connect / disconnect smoo
・ ・ ・ ・ No abrasion or crack on the cable sheath No abrasion or crack on the cable sheath No abrasion or crack on the cable sheath No abrasion or crack on the cable sheath
○ ○ ○ ○ ○ ○ ○ ○
・ ・ ・ ・ Firmly connected with the connector body Firmly connected with the connector body Firmly connected with the connector body Firmly connected with the connector body
Maintenance Manual Maintenance Manual Maintenance Manual
Check Point Check Point
Check Point Check Point
Criteria Criteria Criteria Criteria
rack or damage rack or damage rack or damage
contamination on the connecting surface contamination on the connecting surface contamination on the connecting surface
rack , damage or scratch scratch. . . .
rack , damage or rack , damage or scratch scratch
aps must be aps aps must be must be must be on on on on
(please refer the picture on the next page) (please refer the picture on the next page) (please refer the picture on the next page)
with your finger.
with your finger. with your finger.
abrasion abrasion abrasion
release button, release release button, button, button,
sufficiently (not project out from the surface) sufficiently sufficiently (not project out from the surface) (not project out from the surface) (not project out from the surface)
se button
se button se button
clearly readable readable
clearly clearly readable readable
thly thly thly
Possible matter of conc Possible matter of concern
Possible matter of conc Possible matter of conc
・ ・ ・ ・ Get Getting Get Get ting hurt by damaged part. ting ting hurt by damaged part. hurt by damaged part. hurt by damaged part.
・ ・ ・ ・ Occurring Occurring Occurring a a a a rc or get electric shock Occurring rc or get electric shock rc or get electric shock rc or get electric shock
・ ・ ・ ・ Increase insulati Increase insulation resistance Increase insulati Increase insulati on resistance → → → → rise in temperature on resistance on resistance rise in temperature rise in temperature rise in temperature
・ ・ ・ ・ P P P P roblem in mating roblem in mating roblem in mating (increase in insertion force, impossible of mating) roblem in mating (increase in insertion force, impossible of mating) (increase in insertion force, impossible of mating) (increase in insertion force, impossible of mating)
・ ・ ・ ・ Short Short Short Short- - - - circuit or getting electric shock by wetting circuit or getting electric shock by wetting circuit or getting electric shock by wetting circuit or getting electric shock by wetting
・ ・ ・ ・ Getting electric shock Getting electric shock Getting electric shock Getting electric shock
・ ・ ・ ・ Connecter must be broken Connecter must be broken → → → → Stop using Connecter must be broken Connecter must be broken Stop using immediately Stop using Stop using immediately immediately immediately
・ ・ ・ ・ Getting electric shock Getting electric shock Getting electric shock Getting electric shock
・ ・ ・ ・ Problem in mating (increase in insertion force, impossible of mating) Problem in mating (increase in insertion force, impossible of mating) Problem in mating (increase in insertion force, impossible of mating) Problem in mating (increase in insertion force, impossible of mating)
・ ・ ・ ・ Deformatio Deformatio Deformatio Deformation or damage of signal terminal n or damage of signal terminal n or damage of signal terminal n or damage of signal terminal
・ ・ ・ ・ Dislocating of Car inlet Dislocating of Car inlet Dislocating of Car inlet → → → → Damage on connecter or car inlet by Dislocating of Car inlet Damage on connecter or car inlet by Damage on connecter or car inlet by Damage on connecter or car inlet by pulling
off off during charging( off off during charging( during charging( during charging(Occurring Occurring arc) Occurring Occurring arc) arc) arc)
・ ・ ・ ・ Operational Operational Operational Operational error by misreading of LED error by misreading of LED → → → → Ins error by misreading of LED error by misreading of LED Insufficient charging Ins Ins
・ ・ ・ ・ Operational errors. Operational errors. Operational errors. Operational errors.
・ ・ ・ ・ Make the customer's hand dirty Make the customer's hand dirty Make the customer's hand dirty Make the customer's hand dirty
・ ・ ・ ・ Possible problem with the connector or inlet. Possible problem with the connector or inlet. Possible problem with the connector or inlet. Possible problem with the connector or inlet.
・ ・ ・ ・ Short circuit, Getting electric shock Short circuit, Getting electric shock Short circuit, Getting electric shock Short circuit, Getting electric shock
ern
ern ern
pulling pulling pulling
ufficient charging ufficient charging ufficient charging