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SEW MDR60A Operating Instructions Manual

Regenative power supply unit
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Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

®
MOVIDRIVE
MDR60A/61B Regenerative Power Supply Unit
Edition 06/2011
19300816 / EN

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Summary of Contents for SEW MDR60A

  • Page 1: Operating Instructions

    Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions ® MOVIDRIVE MDR60A/61B Regenerative Power Supply Unit Edition 06/2011 19300816 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    ® Operation of MOVITOOLS MotionStudio..........60 ® MOVIDRIVE MDR61B DC link upload process ........63 Setting for CFC/servo mode ..............65 MDR61B1600/2500 – Parameters..............66 Overview of parameters................66 Explanation of the parameters ..............68 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 4 16.1 CE marking, UL approval and C-Tick ............. 125 16.2 General technical data ................126 ® 16.3 MOVIDRIVE MDR60A/61B unit series, sizes 2 to 7 ......128 16.4 Smallest wire bending space (EN 61800-5-1) ........129 ® 16.5 MOVIDRIVE MDR60A0150/0370 size 2 and size 3 ......130 ®...
  • Page 5 Contents Declarations of Conformity ................139 ® 17.1 MOVIDRIVE MDR60A/61B..............139 Index......................... 140 Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 6: General Information

    Embedded safety notes are directly integrated in the instructions just before the descrip- tion of the dangerous action. This is the formal structure of an embedded safety note: • SIGNAL WORD Nature and source of hazard. Possible consequence(s) if disregarded. – Measure(s) to prevent the danger. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 7: Rights To Claim Under Limited Warranty

    MOVIDRIVE MDX60B/61B regenerative power supply unit and to achieve the specified product characteristics and performance requirements. SEW-EU- RODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of the documentation. In such cases, any liability for de- fects is excluded.

  • Page 8: Safety Notes

    If you are unclear about any of the information in this documentation or if you require further information, please contact SEW-EURO- DRIVE.

  • Page 9: Designated Use

    Transportation and storage You must observe the notes on transportation, storage and proper handling. Observe the climatic conditions as stated in the section "General technical data". Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 10: Installation

    EN 61800-5-1. All connected circuits must also satisfy the re- quirements for safe disconnection. Operation Systems with integrated regenerative power supply units must be equipped with addi- tional monitoring and protection devices according to the applicable safety guidelines, Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 11 Eliminating the cause of the problem or performing a reset may result in the drive re- starting automatically. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the supply system before correcting the error. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 12: Unit Structure

    0370 = 37 kW load MDR60A/61B = Regenerative Series and generation power supply 3.1.2 Example: Nameplate sizes 2 - 4 With MDR60A size 2 – 4, the nameplate is locate on the front of the device. 1877000715 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 13 Unit Structure Type designation, nameplates and scope of delivery 3.1.3 Example: Nameplate size 6 With MDR60A size 6, the nameplate is locate on the front of the device. MDR60A1320-503-00 Sach.Nr 08279527 Serien Nr. DCV200 0111 Eingang / Input Ausgang / Output D-76646 Bruchsal U= 3*380V...500V +/-10%...

  • Page 14: Scope Of Delivery

    Size 6 • 5 FR-2 plates for isolating the power terminals • 5 plastic caps for covering the power terminals 3.2.5 Size 7 • 1 shielding plate • 2 contact clips • 3 pan head screws Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 15: Size 2

    Size 2 Size 2 ® MOVIDRIVE MDR60A0150-503-00(/L) 3908481803 [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X2: DC link connection [4] X3: Signal terminal strip binary inputs and outputs [5] Status LED Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 16: Size

    Size 3 ® MOVIDRIVE MDR60A0370-503-00(/L) 3908484619 [1] X1: Line connection 1/L1, 2/L2, 3/L3 and PE connection [2] X2: DC link connection and PE connection [3] X3: Signal terminal strip binary inputs and outputs [4] Status LED Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 17 Size 4 ® MOVIDRIVE MDR60A0750-503-00(/L) [1] X1: Line connection 1/L1, 2/L2, 3/L3 and PE connection [2] X2: DC link connection and PE connection [3] X3: Signal terminal strip binary inputs and outputs [4] Status LED Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 18: Size 6

    [2] line connection 1/L1, 2/L2, 3/L3 [3] Connection for DC link coupling -U [4] Terminal strip SKS (do not wire!) [5] Signal terminal strip binary inputs and outputs [6] Inhibit input A1/A2 [7] Status LED [8] Voltage selection switch (internal) Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 19: Size 7

    [13] X12: Signal terminal strip system bus (SBus) [14] Grounding screw M4 × 14 [15] DIP switches S11 ... S13 (S14 no function [16] XT: Slot for DBG60B keypad or UWS21B serial interface [17] 7-segment display [19] Memory card Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 20 MOVIDRIVE MDR61B power connections [1] PE connection rail (thickness = 10 mm) [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 ® 3.7.2 MOVIDRIVE MDR61B switched-mode power supply unit [1] DC power supply unit [2] Screw Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 21: Installation (Mdr60A0150/0370/0750 And Mdr61B1600/2500)

    MDR61B2500-503-00/L Installation notes • You must observe the safety notes during installation • In order to protect the MDR60A/61B regenerative power supply unit, you have to evaluate the ready signal (→ chapter "Startup"). ® • For operation with MOVIDRIVE MDR60A/61B, do not connect the power sup- ®...
  • Page 22 Install the input fuses at the beginning of the supply system lead after the supply bus junction (observe the wiring diagram for basic unit, power section and brake). • SEW-EURODRIVE recommends not to use earth-leakage circuit breakers in plants with frequency inverters as an earth-leakage circuit breaker reduces the plant avail- ability.
  • Page 23 You must fulfill the following requirements for mounting the wire resistors: • Permitted: Mounting on horizontal surfaces. • Permitted: Mounting on vertical surfaces when there is a perforated sheet at the top or connection terminals at the bottom Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 24 Protect the braking resistor (except for BW90-P52B) using a bimetallic relay (→ wir- ing diagram for basic unit, power section and brake). Set the trip current according to the technical data of the braking resistor. SEW-EURODRIVE recommends using an overcurrent relay from trip class 10 or 10A in accordance with EN 60947-4- •...
  • Page 25 HD005 2394134795 Shielded cables • When using shielded motor cables, e.g. prefabricated motor cables from SEW-EU- RODRIVE, you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible. • Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends.
  • Page 26 Interference emis- Compliance with category C2 according to EN 61800-3 has been tested in a CE typical sion category drive system. SEW-EURODRIVE can provide detailed information on request. NOTICE This product can cause high-frequency interferences in residential areas which can re- quire measures for interference suppression.
  • Page 27 To achieve a higher filter effect, do not route the PE conductor through the output choke. ® MOVIDRIVE HD001- HD003 U V W 1804844811 Connection of output choke HD001 – HD003 [1] Motor cable Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 28 • Secure the danger zone. • Always use all 4 lifting eyes. • Align the lifting eyes with the direction of tension > 60° 4x [2] < 60° 2077398155 Installed front cover 4 lifting eyes Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 29: Information Regarding Ul

    AC 400 A / 600 V 2500 AC 200000 A AC 500 V AC 600 A / 600 V ® 1) If the MOVIDRIVE MDR60A/61B regenerative power supply unit is installed with the corresponding ® MOVIDRIVE inverter. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 30 = DC 30 V) and limited output current (I = 8 A) as an external DC 24 V voltage source. • UL certification does not apply to operation in voltage supply systems with a non-grounded star point (IT systems). Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 31: Strain Relief

    Strain relief for MOVIDRIVE MDR60A0150-503 size 2 ® MOVIDRIVE MDR60A0150-503 size 2 is provided with a strain relief as standard. In- stall this strain relief with the retaining screw of the device. [1] Strain relief [2] PE connection Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 32: Wiring Diagrams

    Installation (MDR60A0150/0370/0750 and MDR61B1600/2500) Wiring diagrams Wiring diagrams 4.4.1 DC link connection without MDR60A/61B regenerative power supply unit in connection type A (AC-3) ND... ND... line filter NF... line filter NF... L1 ' L2 ' L1 ' L2 ' DC link connection max. 3 m...
  • Page 33 Installation (MDR60A0150/0370/0750 and MDR61B1600/2500) Wiring diagrams 4.4.2 DC link connection without MDR60A/61B regenerative power supply unit in connection type B (AC-3) U1 V1 W1 ND... U2 V2 W2 L1 L2 line filter NF... L1 ' L 2' L3' DC link connection max. 3 m...
  • Page 34 PE L1 PE L1 TRIP red: MDR not ready ® ® MOVIDRIVE / MOVITRAC yellow: MDR ready ® MOVIDRIVE MDR60A0150-503-00 MDR60A0370-503-00 MDR60A0750-503-00 Connection of additional inverters. Use a sub-distributor if required. BW... acts on K11 1877029771 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 35 U1 V1 W1 ND... U2 V2 W2 PE L1 PE L1 TRIP red: MDR not ready ® ® MOVIDRIVE / MOVITRAC yellow: MDR ready (max. 30 kW) ® MOVIDRIVE MDR60A0150-503-00 -D +D BW... acts on K11 3627533963 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 36 L1 L2 L3 10 11 12 10 11 12 PE L1 PE L1 L3 PE DC 24 V pwr DC 24 V pwr ® MOVIDRIVE ® MOVIDRIVE MDX61B/62B1600 MDR61B1600-503-00/L MDX61B/62B2000 MDR61B2500-503-00/L MDX61B/62B2500 BW... acts on K11 3347843723 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 37 Netzfilter NF... F21/F22/F23 ® MOVIDRIVE MDX61B0005 – MDX61B1320 DC link choke L1 L2 L3 10 11 12 PE L1 L2 L3 PE DC 24 V pwr ® MOVIDRIVE MDR61B1600-503-00/L MDR61B2500-503-00/L BW... acts on K11 3979207435 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 38 (DCOM) and X13:9 (DGND) on MOVIDRIVE DGND (X10, X12, X13, X16, X17) is connected with PE as standard (threaded hole, see chapter "Unit structure"). You can establish galvanic isolation by removing the M4 x 14 grounding screw. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 39: Conversion Into An It Network Unit

    1. Loosen the 2 screws at the front of size 2. 2. Insert the 2 isolation plates into the slot until it snaps in. 3. Re-insert and tighten the 2 screws. 4. Brake the isolation plate at the pre-determined breaking point. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 40 3. Remove the 2 subassemblies [1]. 4. Screw the 2 screws of the phase module – DC link connection back in. 5. Loosen the 6 screws [4]. 6. Remove the 2 "radio interference suppression" subassemblies [3]. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 41: Touch Guard For Power Terminals

    Shrink tubing is installed on the power cables of all power terminals (see following picture) 1805525259 INFORMATION ® If the above conditions are not met, the MOVIDRIVE MDR60A0750 regenerative power supply units size 4 meet IP00. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 42 The touch guard does not have to be connected to the PE terminals. 90° 1805413643 1805519115 [1] Plastic saddle [1] Touch guard [2] Terminal stud [2] Terminal stud [3] Correctly mounted touch guard [3] Correctly mounted touch guard Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 43 [1] Touch guard at the back Screws [2] Touch guard at the front [4] Strut at the line input INFORMATION ® If the above conditions are not met, MOVIDRIVE units size 7 have degree of protec- tion IP00. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 44: Optional Scope Of Delivery For Size 7

    Observe the permitted tightening torques when you work on the size 7 unit. Component Screws Tightening torque [Nm] [lb in] Cover screws M5 × 25 1.4 - 1.7 12 - 15 Screws with integral disk Conductor rail screws Insulating spacer M10 (SW32) Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 45 B size 7 into operation until the mounting base has been completely mounted. 3348303115 The mounting material is enclosed in a plastic bag [1] Front cover Washer [2] Machine screw M10 × 30 hexagon socket Front cover mounting base [3] Lock washer Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 46 6. Install the front cover [1] onto the unit and fasten it using the 4 retaining screws. DLS31B mounting The following figure shows the dimensions of the DLS31B mounting base. base wiring dia- gram 3348431627 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 47 (see below figure). 3321678475 Roof cut-out for The following figure shows the cut-out of the control cabinet roof for the DLK31B air duct. DLK31B air duct 137.5 137.5 287.5 287.5 (78) (78) 3433629963 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 48 DC link (top right). 9. Position the 4 screws of the fixing straps -U and +U on the insulating spacer. 10.Tighten all screws of the fixing scraps -U and +U 11.Replace the covers. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 49 4. Position the 2 screws of the conductor rail [1] -U on the insulating spacer. 5. Tighten all screws of the fixing strap -U 6. Screw on the angle bracket [3]. 7. Replace the covers. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 50 3. When the front cover is open, the sliding door to the DC link connection can be moved. 4. When you screw on the front cover, the sliding door to the DC link connection is closed and fixed. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 51 Insert the 100 mm DC link connection vertically into the unit. • Turn the 100 mm DC link connection in the unit by 90°. 2276338443 • Insert the 200 mm and 300 mm DC link connection into the one unit skewed up to the stop. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 52 Tip the DC link connection into the second unit from above 3919719051 6. Screw the DC link coupling to one unit first. before attaching it to the other units. 7. Tighten the screws. 8. Replace the covers. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 53 4. Mount the DC link coupling to the side panel of the size 7 unit. 5. Mount the DC link coupling to the side panel of the size 7 unit with 2 tapping screws. 3435511051 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 54 Provide for sufficient voltage distance between the screw ends and the metal parts • There are 4 optional positions for M20 or M32 cable openings • Use the provided edge protection for cables ≥ 150 mm Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 55 The following figure shows the dimensions of the DLZ31B DC link coupling. coupling dimen- sion drawing 265 (10.43) 219.5 (8.64) 95.5 (3.76) WARNING CAUTION HOT Surface- 10 min Risk of Burn Risk of Electric Shock 211 (8.31) 109 (4.29) 4099258123 Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 56: Startup (Mdr60A0150/0370/0750 And Mdr61B1600/2500)

    Evaluation of the ready signal The ready signal of the regenerative power unit is revoked when a thermal overload oc- curs in MDR60A or in case of power failure. When this message is issued, you must perform one of the following actions: A Disconnect the regenerative power supply unit immediately from the power supply.
  • Page 57 – P520 (Power off response time) = "0 sec." – P521 (Power off response) = "/CONTROLLER INHIBIT" – P60_ (binary input) = "POWER ON" ® MOVITRAC 07: Connect terminal X3:4 "Ready" on MDR60A to a binary input pro- grammed to "/Controller inhibit". Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 58 – P521 (Power off response) = "EMERGENCY STOP" – P60_ (binary input) = "POWER ON" ® MOVITRAC 07: Connect terminal X3:4 "Ready" on MDR60A to a binary input pro- grammed to "Enable/stop" and set the stop ramp (P136). Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 59: Parameter Setting P52_ "Power Off Control

    A stop is initiated using the emergency stop ramp (t14/t24). The brake is applied when the start/stop speed (P300/P310) is reached. The emergency stop is inter- rupted and the drive restarted if the power on signal changes to "1" during the stop- ping procedure. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 60: Startup With Dbg60B Keypad

    The SEW Communication Server allows you to create communication channels. Once the channels are established, the units communicate via these communication channels using their communication options. You can operate up to four communication channels at the same time.
  • Page 61 Startup (MDR60A0150/0370/0750 and MDR61B1600/2500) ® Operation of MOVITOOLS MotionStudio ® All functions communicate using tools. MOVITOOLS MotionStudio provides the right tools for every unit type. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 62 MotionStudio Technical support SEW-EURODRIVE offers you a 24-hour service hotline. Simply dial (+49) 0 18 05 and then enter the letters SEWHELP via the telephone key- pad. Of course, you can also dial (+49) 0 18 05 - 7 39 43 57.

  • Page 63: Movidrive ® Mdr61B Dc Link Upload Process

    5. Follow the instructions of the startup wizard and then load the startup data onto your unit. ® MOVIDRIVE MDR61B DC link upload process ® The MOVIDRIVE MDR61B is equipped with an automatic DC link management. Charging and discharging processes are controlled automatically by the basic unit. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 64 Enable pulsing Main contactor connection Precharging, check for DC link short circuit DC link charging DIØØ: /Controller inhibit DIØ1: Enable DOØ4: Precharging o.k. DOØ3: size 7 ready for power on DOØ2: /Malfunction 3717919499 Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 65: Setting For Cfc/Servo Mode

    MDR61B regenerative power supply unit size 7 in DC link connec- ® tion with MOVIDRIVE MDX61B inverters size 0 – 6 ® • MOVIDRIVE MDX61B inverters size 7 in connection type A or B with ® MOVIDRIVE MDX61B inverters size 0 – 6 Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 66: Mdr61B1600/2500 - Parameters

    P291 P gain voltage controller P292 Integral time voltage controller P293 P gain current control P294 Integral time current controller P295 Mains off tolerance time P296 Uz reduced P297 Regenerated energy P298 Effective power display Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 67 P876 PO data enable P88x Serial communication SBus 1/2 P881 Address SBus 1 0 - 63 P883 Timeout delay SBus 1 0 - 650 s P884 Baud rate SBus 1 125 / 250 / 500/1000 kBaud Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 68: Explanation Of The Parameters

    The following operating states are possible (7 segment display): state • 0: 24 V OPERATION (inverter not ready for operation) • 1: CONTROLLER INHIBIT • 2: NO ENABLE • 3: DC LINK IS CHARGED • 4: ENABLE • 8: DELIVERY STATUS Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 69 The display shows "MDR" for the line voltage measurement pcb that is currently plugged encoder slot into the encoder slot. P076 Basic unit Displays the program version of the firmware used in the basic unit. firmware Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 70 This parameter is used to set the source of the control signals for the inverter (CON- nal source TROLLER INHIBIT, ENABLE, etc.). • TERMINALS: Control is performed via the binary inputs. • RS485: Control is performed via the RS485 interface and the binary inputs. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 71 Recommendation: Do not change the factory setting. It might be necessary to adjust the current controller to poor supply system conditions with high impedance. INFORMATION When transferring a parameter set, check if the parameter is correct and correct it if required. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 72 Setting range: Yes/No If you connect SEW units in sizes 0 to 6 to the supply and regenerative unit with line volt- ages ≥ 440 V, you have to set parameter U reduced to "Yes". This avoids an excessive voltage load of the connected consumers.
  • Page 73 The binary signals are only valid if the unit has signaled "ready" after switch-on and ® there is no error display. Binary signals have "0" status while MOVIDRIVE is being initialized. Several terminals can be assigned the same function. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 74 Setting range: 100 – 199 address ® P811 makes it possible to group together several MOVIDRIVE B units for communica- ® tion via the serial interface. In this way, all MOVIDRIVE B units with the same RS485 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 75 Setting range: ON / OFF • ON: The auto reset function is activated. In case of an error, this function automati- cally resets the unit after P842 Restart time. A maximum of five auto resets is possi- Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 76 ACTIVE CURRENT • Positive sign = motor current • Negative sign = regenerative current STATUS WORD 1 Status information of the inverter See the "Fieldbus unit profile with parameter list" manual for a detailed explanation. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 77 P883 is set to the value 0. P884 Baud rate Setting range: 125 / 250 / 500/1000 kBaud SBus 1 P884 sets the transmission speed of the system bus. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 78: Operation (Mdr60A0150/0370/0750 And Mdr61B1600/2500)

    1.5 s. Then, once the inhibit signal is removed, the regenerative power supply is immediately enabled. ® MOVIDRIVE MDR60A0150/0370/0750 (size 2 – 4) displays the "Ready" even when in- hibited. Take this fact into account in your system's sequence control. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 79: Operating Displays

    Ready after 200 ms Yellow one supply system half-wave. After 200 ms delay , the regenerative no unit fault power supply is started automatically. → MDR60A ready 1) ensures safe operation in the event of contactor chatter Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 80 Display when X13:1 (DIØØ "/CONTROL.INHIBIT") = "1" and 0.000Amp inverter is not enabled ("ENABLE/STOP" = "0"). NO ENABLE 50.0Hz Display for enabled inverter. 0.990Amp ENABLE Information message NOTE 6: VALUE TOO HIGH (DEL)=Quit Error display ERROR STARTUP Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 81: Key Assignment For Dbg60B

    Activate the context menu Down arrow, moves down to the next menu item Decimal point Sign reversal Digits 0... 9 0 – 9 [10] Key Change menu [11] Key Select language [12] Key Delete previous entry Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 82: Memory Card

    PC and data backup by simply re-plugging the memory card. The following figure shows the memory card. 1810728715 ® • Only plug in the memory card when the MOVIDRIVE MDR61B unit is switched off. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 83: Service (Mdr60A0150/0370/0750 And Mdr61B1600/2500)

    RS-485 - ST12 1877049483 ** If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", install ® a jumper between X13:7 and X13:9 (DCOM - DGND) on the MOVIDRIVE inverter. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 84 Risk of crushing if the motor starts up automatically after an auto reset. Severe or fatal injuries. • Do not use auto reset with drives where an automatic restart represents a danger to people or units. • Perform a manual reset. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 85: Error Messages And List Of Errors

    Following a reset or if the error code resumes the value "0", the display switches to the operating display. ® Suberror code – The suberror code is displayed in MOVITOOLS MotionStudio (as of version 4.50) or in display the DBG60B keypad. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 86 Startup missing The regenerative power supply Restore the factory settings in disconnec- has not been started up in the the setup or load matching tion hardware configuration yet. data set. Startup (+ open line contactor) Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 87 Communication timeout at Error during communication via Check RS485 connection (e.g. RS485 time- response, RS485 interface. interface RS485 inverter - PC, inverter - (display DBG60B). If necessary, con- only)(P) tact SEW Service. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 88 Ambient con- Immediate Permitted ambient tem- Ambient temperature > 60 °C Improve ventilation and cool- dition disconnec- perature exceeded ing conditions, improve air tion supply in the control cabinet, check filter mats. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 89 • Replace inverter coupling measurement implausi- Defective phase module Consult SEW service if the ble phase R error reoccurs measurement implausi- ble phase S measurement implausi- ble phase T Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 90 DC link connection in case of several units. Immediate Charging to voltage set- DC link disconnec- point was aborted (time- charging tion out) Immediate Precharging was aborted disconnec- tion (+ open line contac- tor) Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 91: Sew Electronics Service

    Consult the SEW-EURODRIVE electronics service if an error cannot be rectified (→ "Customer and spare parts service"). When contacting SEW electronics service, always quote the digits on the status label so that our service personnel can assist you more effectively.

  • Page 92: Introduction (Mdr60A1320-503-00)

    The frequency inverter used in connection with the regenerative power supply unit will be referred to as "Drive controller". • Drive system Drive systems with regenerative power supply units, drive controllers and other drive components will be referred to as "Drive system". Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 93: Legal Provisions

    MDR60A1320-503-00 regenerative power supply units are clearly identified as such by the nameplate. • CE marking Meeting the EC guideline "Low voltage". • Manufacturers SEW-EURODRIVE GmbH & Co KG, Ernst-Blickle-Straße 42, 76646 Bruchsal, Ger- many 9.3.2 Designated use ® • Operate MOVIDRIVE MDR60A1320-503-00 regenerative power supply units only at those operating conditions listed in these operating instructions.
  • Page 94 The process engineering notes and wiring sections represented in these operating instructions are recommendations that need to be checked for the respective appli- cation. SEW-EURODRIVE GmbH & Co KG is not liable for suitability of the indicated processes and circuit suggestions.

  • Page 95: Safety Notes (Mdr60A1320-503-00)

    Install the frequency inverter and the regenerative power supply unit as close as pos- sible to each other. • The permitted cable length between frequency inverter and regenerative power sup- ply unit must not exceed 5 m. • Route the cables very close to each other. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 96 10 - 20 % (e.g. in a design as stalled slipring motor) is permitted only if the ratio regenerative power/rated power is considerably smaller. 10kV 0,4kV 100kVA 20kW 20kW ® MOVIDRIVE 60kW 1877085451 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 97 The same holds true when installing additional chokes in the incoming cir- cuit, which is also prohibited. • Overvoltages can cause irreparable damage to the connected drive control- ler and/or the regenerative power supply unit as well as the other loads. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 98 There will be a voltage of 456 V in regenerative operation at the power switch with 7 ter- minal connections. NOTICE Overvoltages can cause irreparable damage to the connected drive controller [2] and/or the regenerative power supply unit as well as the other loads. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 99 This high voltage can damage all connected units. ® MOVIDRIVE 60kW 1877094283 NOTICE Overvoltages can cause irreparable damage to the connected drive controller [2] and/or the regenerative power supply unit as well as the other loads. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 100 The same holds true for the design shown in the following figure. Such a system re- quires that at least each regenerative current path is equipped with a separate switch! ® ® ® MOVIDRIVE MOVIDRIVE MOVIDRIVE 60kW 1877201419 [1] Supply system [2] Drive controller Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 101: Technical Data (Mdr60A1320-503-00)

    0.5% per 100 m 1) In case of long-term storage, the unit must be connected to the mains voltage for at least 5 minutes every two years, otherwise the unit's service life may be reduced. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 102: Rated Data

    • Keep in mind when determining the regenerative power that the actual current re- generative power always depends on the actually existing supply voltage. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 103: Fuses And Cable Cross Sections

    AC 630 A / AC 1100 V / 110 mm NH01 NOTICE Contact SEW-EURODRIVE in case the fuses are activated; other protection mea- sures may have been triggered in the unit. Replace internal fuses with original equip- ment only. WARNING Electric shock from live components.

  • Page 104: Installation (Mdr60A1320-503-00)

    The air inlet and outlet openings on the top and bot- tom of the unit may not be obstructed by installation material such as cable ducts and other units. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 105: Notes On Electrical Installation

    Discharge by touching the PE retaining screw or another grounded metal area in the control cabinet. 12.2.3 System configuration/system conditions Note the limitations for each system configuration! Contact SEW-EURODRIVE if you are planning to operate regenerative power supply units in systems not listed in the fol- lowing table.
  • Page 106 – The overlap factor of the braiding must be at least 70 % to 80 % with an overlap angle of 90°. • Use the prescribed line protection fuses to protect the incoming cables of the regen- erative power supply units. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 107: Electrical Connection

    Connect the equipment grounding conductor of the supply cable to the earthing screw at the bottom of the unit. NOTICE Reversal or incorrect connection of + (plus) or – (minus) poles can destroy the drive controller and the regenerative power supply unit! Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 108 Relay contacts ext. ext. ON ext. ON Regeneration RESET RESET X2: 2 9 10 11 12 max. 5 m PE L1 -U Z +U Z ® ® MOVIDRIVE / MOVITRAC acts on K11 BW... l 1877205131 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 109 The voltage selection switch may not be operated under voltage. There is also the risk of a defect in case of improper operation. The tolerance limit for improper operation is set to a time of < 1 min (for cold units). Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 110 [3] X2:7, X2:8 External OFF [4] X2:9, X2:10 not assigned [5] X2:11, X2:12 = ON / RESET INFORMATION SEW-EURODRIVE recommends preferably using the reset connections X2:11 and X2:12. NOTICE Do not connect any external voltage to terminals X2:5 and X2:10 because otherwise the unit may be damaged! Operating Instructions –...
  • Page 111 (page 117). 12.3.5 Terminal assignment inhibit input A1/A2 terminal Function Description Inhibit input 24 V Control voltage to inhibit the regenerative power sup- ply path DGND Higher-level ® MOVIDRIVE Controller MDR60A1320 Binary output DGND 4066532107 Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 112: Installation In A Ce Typical Drive System

    Route the cables as close as possible to the reference potential. Any free floating ca- bles act like antennas. 12.4.3 Filtering • Use only those radio interference suppression filters assigned to the regenerative power supply units. Radio interference suppression filters reduce excessive high-fre- quency disturbances to a permitted level. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 113 Comply with the minimum cross sections defined in the safety regulations: – For EMC purposes, it is not the cable cross section but the surface of the cable and the connection over a wide area that are important. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 114 EMC Directive must be provided by the installer / operator of a machine / system. When using the radio interference suppression filters provided by SEW-EURODRIVE and adhering to the notes on EMC compliant installation, the appropriate requirements for CE-marking of the entire machine/system in which they are installed are met on the basis of the EMC Directive 2004/108/EC.

  • Page 115: Startup (Mdr60A1320-503-00)

    – A problem exists if other LEDs besides the green LED are on. Remedy any errors before you proceed with startup. Observe chapter "Operation and service" (page 121). 4. Check to see if the drive controller is ready for operation in accordance with the cor- responding operating instructions. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 116: Ready Signal

    Ref. X13:DIØØ...DIØ5 DCOM Ref. X13:DIØØ...DIØ5 DCOM DC+24 V output VO24 DC+24 V output VO24 DGND DGND Ref. potential binary signals Ref. potential binary signals ST11 ST11 RS-485+ RS-485+ ST12 ST12 RS-485 - RS-485 - 1877280523 Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 117: Configuration (Mdr60A1320-503-00)

    Once an error has been remedied, the error memory will have to be confirmed with the ON confirmation key or disconnection of the three-phase power supply. NOTICE • Confirmation of an excessive DC link voltage, i.e. during braking operation, is not permitted and may destroy the unit! Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 118 Error memory "ON" means that the error display "Phase failure" via LED remains active until it is confirmed. Error memory "OFF" means that the error "Phase failure" is indicated via the LED only while it is actually present. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 119 14.1.6 Arrangement of connections and components on the control card 1877273867 [1] X3: Connection to driver board [4] X4: Connection to display board [2] X5, X8 [5] LEDs (display of operating status) [3] X1: System synchronization [6] X2: Control terminal strip Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 120 0 = Jumper open X = Jumper optional 14.1.8 Default ® The standard setting of the MOVIDRIVE MDR60A1320-503-00 jumpers is as follows: Jumper 1) Do not alter the setting! 1 = Jumper closed 0 = Jumper open Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 121: Operation And Service (Mdr60A1320-503-00)

    RS-485+ ST11 RS-485 - ST12 1877283851 ** If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", then ® install a jumper between X13:7 and X13:9 on the MOVIDRIVE inverter. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 122: Operating Displays

    • Overload • Undervoltage in the supply system • Defective or oscillating controller, such as in the drive controller • An oscillating control value of the controller • Incorrect dimensioning of the system Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 123 Unit not operating, at least two phases without voltage. Massive commutation notch has been detected, no discon- nection because jumpers 3 and 7 are open. → Operation can be resumed, recommendation for improved supply system. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 124: Maintenance

    Use a vacuum to clean any clogged cooling air vents. NOTICE Do not use any sharp or pointed objects, such as knives or screw drivers, to clean the cooling air vents. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 125: Technical Data - Basic Unit

    They comply with the EMC product standard EN 61800-3 "Variable-speed electrical drives". Provided that you comply with the installation instructions for the SEW components, the CE mark- ing requirements for the machine/system in which they are installed are satisfied on the basis of the EMC directive 2004/108/EC.

  • Page 126: General Technical Data

    Technical Data – Basic Unit General technical data 16.2 General technical data ® 16.2.1 MOVIDRIVE MDR60A regenerative power supply unit ® MOVIDRIVE MDR60A 0150-503-00 (size 2) 1320-503-00 (size 6) 0370-503-00 (size 3) 0750-503-00 (size 4) Interference immunity Meets EN 61800-3...
  • Page 127 III to category II. 1) In case of long-term storage, connect the unit to the power supply for at least 5 minutes every two years, otherwise the unit's service life may be reduced. Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 128: Movidrive ® Mdr60A/61B Unit Series, Sizes 2 To 7

    Technical Data – Basic Unit ® MOVIDRIVE MDR60A/61B unit series, sizes 2 to 7 ® 16.3 MOVIDRIVE MDR60A/61B unit series, sizes 2 to 7 ® The following figure shows MOVIDRIVE MDX61B regenerative power supply units, sizes 2 to 7 1454307595...

  • Page 129: Smallest Wire Bending Space (En 61800-5-1)

    Cable cross section in mm Smallest wire bending space in mm Wires per connection terminal 10 ... 16 Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 130: Movidrive ® Mdr60A0150/0370 Size 2 And Size 3

    Part number 827 415 0 NF048-503 up to 22 kW (15 kW × 125%) Part number 827 117 8 ® For MOVIDRIVE MDX60B/61B...-5_3 0005 – 0150 0005 – 0370 Recommended line fuse 63 A 100 A Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 131: Movidrive ® Mdr60A0750/1320 Size 4 And Size 6

    378 mm × 942 mm × 389.5 mm (11 in × 20.6 in × 8.07 in) (14.9 in × 37.1 in × 15.3 in) Line choke (always required) ND200-0033 installed in the basic unit = 0.03 mH Part number 826 579 8 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 132 1) The listed technical data applies to units with series no. DCV200xxx. For units of the previous series with no. DCV185xxx, refer to the provided documentation and the data on the nameplate. 2) Note: Do not apply tightening torque directly at terminals L1, L2, L3 and ±UG; use a second wrench. Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 133 (35.4 in × 58.7 in × 18.2 in) Line choke installed in the basic unit Line filter (optional) NF600-503 Part number 1 796 338 9 ® For MOVIDRIVE MDX60B/61B...-5_3 0005 – 2500 Recommended line fuse 315 A (gRL/gL) 500 A (gRL/gL) Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 134: Dimension Drawings

    16.8.1 MOVIDRIVE MDR60A0150 size 2 Observe the following minimum clearance for control cabinet installation: • Above and below 100 mm (3.9 in) • No clearance required on the side 3349923979 All dimensions in mm (in) Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 135 Observe the following minimum clearance for control cabinet installation: • Above and below 100 mm (3.9 in) • No clearance required on the side 7 (0.3) 173 (6.81) 105 (4.13) 200 (7.87) 215(8.46) 1454310923 All dimensions in mm (in) Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 136 Do not install any components that are sensitive to high temperatures within 300 mm (11.8 in) above the unit, for example contactors or fuses. • No clearance required on the side 7 (0.3) 160 (6.30) 140 (5.51) 280(11.0) 205(8.07) 1454339595 All dimensions in mm (in) Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 137 No clearance required below • 70 mm (2.8 in) on the side 378 (14.88) 348 (13.70) 304 (11.96) (0.39) 19.32 (0.76) operation phase failure overtemperature overcurrent/UcE off/collective error reset 1454342923 All dimensions in mm (in) Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 138 Do not install any components that are sensitive to high temperatures within 300 mm (11.8 in) above the unit, for example contactors or fuses. • No clearance required below • No clearance required on the side 775 (30.51) 225 (8.86) (0.39) 900 (35.43) 473 (18.62) 3330429579 Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 139: Operating Instructions - Movidrive® Mdr60A/61B

    DVVHVVPHQW ZDV YHULILHG IRU D W\SLFDO V\VWHP FRQVWHOODWLRQ EXW QRW IRU WKH LQGLYLGXDO SURGXFW Bruchsal  Johann Soder Place Date Managing Director Technology a) b) a) Authorized representative for issuing this declaration on behalf of the manufacturer b) Authorized representative for compiling the technical documents Operating Instructions – MOVIDRIVE® MDR60A/61B...

  • Page 140: Index

    DC link adapter 2Q ..........48 DC link adapter 4Q DLZ14B ........49 DC link coupling DLZ11B ........51 DC link coupling DLZ31B ........53 Heat sink temperature ...........69 DC link voltage ............68 Hysteresis ..............73 Declaration of conformity ® MOVIDRIVE MDR60A/61B......139 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 141 ® MOVITOOLS MotionStudio .........60 DC link adapter 4Q DLZ14B ......49 DLB11B..............42 DLB31B..............43 DLK31B..............47 Nameplate DLS31B..............45 MDR60A size 2 – 4..........12 DLZ11B DC link coupling........51 MDR60A size 6..........13 DLZ12B..............48 MDR61B size 7..........13 DLZ14B..............49 Nominal output current ..........69 DLZ31B..............53 Notes DLZ31B DC link coupling........53 Designation in the documentation .......6...
  • Page 142 P298 Effective power display .........72 Reference signals ..........72 P299 Line voltage ..........72 Regenerated energy ..........72 P4xx Reference signals .........72 Regenerative power supply unit MDR60A P43x Current reference signal .......73 General technical data........126 P430 Current reference value ........73 Regenerative power supply unit MDR61B P431 Hysteresis .............73...
  • Page 143 Index Reset statistics data ..........74 Response SBus TIMEOUT 1 .........75 Technical data Response to RS485 TIMEOUT......75 MDR60A regenerative power supply unit ..126 Restart time............76 MDR61B regenerative power supply unit ..127 ® Rights to claim under limited warranty .....7 MOVIDRIVE MDR60A0150 ......130 ®...
  • Page 144 Index connection type A ..........32 Work ..............69 DC link connection without MDR60A/61B in connection type B ..........33 0 ... 9 Signal terminals ..........38 7-segment display..........85 Operating Instructions – MOVIDRIVE® MDR60A/61B...
  • Page 148 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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