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Datsun Manuals
Automobile
1200 1971
Workshop repair manual
Table Of Contents - Datsun 1200 1971 Workshop Repair Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Quick Reference Index
2
Table Of Contents
4
Maintenance & Tune-Up
7
Valve Clearances
8
Engine Oil
8
Adjusting Drive Belt Tension
8
Oil Filter
9
Checking Engine Oil Level
9
Coolant
9
Compression Pressure Test
9
Test Conclusion
10
Battery
10
Ignition Timing
10
Checking The Specific Gravity Of Battery-Electrolyte
10
Distributor Breaker Point
11
Checking Ignition Timing
11
Condenser
11
Spark Plugs
11
Carburetor
11
Checking Spark Plug Gap
12
Throttle Adjusting Screw And Idle Adjusting Screw
12
Setting Idle Limiter Cap
12
Idle Limiter Cap
12
Fuel Strainer
13
Dash Pot (Automatic Transmission Model Only)
13
Carburetor Return Spring
13
Fuel Filter
13
Engine
14
Description
14
Removal
14
Sectional View Of A 12 Engine
14
Installation
15
Cleaning And Inspection
15
Oil Pump Removal
15
Disassembl Y
15
Water Pump Removal
16
Rocker Shaft Assembly Removal
16
Cylinder Head Bolts Removal Sequence
16
Oil Strainer Removal
16
Timing Chain Cover Removal
17
Piston And Connecting Rod Assembly Removal
17
Baffle Plate And Net Removal
17
Camshaft Plate Removal
17
Cylinder Head Surface Flatness
18
Inspection And Repair
18
Checking Cylinder Head Mating Face
18
Valve Assembly
18
Preparation
18
Valve Spring
19
Valve Rocker Shaft And Rocker Arm
19
The Intake And Exhaust Valves
19
Spring Specifications
19
Valve Lifter And Push Rod
20
Camshaft And Camshaft Bearing
20
Camshaft Bearing Check
20
Valve Timing
20
Cylinder Block
21
Piston, Piston Pin And Piston Ring
21
Measuring The Cylinder Bore
21
Piston And Connecting Rod Assembly
21
Side Clearance
22
Ring Gap
22
Ring Gap Measurement
22
Piston Pin Fitting
22
Fitting Of Piston Pin
23
Connecting Rod
23
Big End Play Check
23
Crankshaft
24
Plastigage
24
Bushing And Bearing
24
Crankshaft Sprocket And Camshaft Sprocket
25
Flywheel
25
Assembly
25
Cylinder Head
25
Precaution
25
Valve Installation
26
Piston Pin Installation
26
Piston And Connecting Rod
26
Installing Piston Rings
26
Main Bearing Caps
27
Install The Crankshaft
27
Install The Rear Oil Seal
27
Tightening Torque
27
Applying Adhesive
28
Flywheel Installation
28
Install The Connecting Rod Cap
28
Install The Timing Chain And Camshaft Sprocket
28
Adjusting Sprocket Tooth Height
29
Chain Tensioner Installation
29
Cam Sprocket Gear Installation
29
Install The Crankshaft Oil Thrower
29
Oil Pan Tightening Torque
30
Tighten The Cylinder Head Bolts To The Specified Torque
30
Head Bolt Segment
30
Tightening Sequence
30
Install The Push Rods
31
Install The Intake And Exhaust Manifolds
31
Install The Rocker Cover And Carburetor Assembly
31
Install The Crankshaft Pulley
31
Distributor Installation
32
Removal Of Oil Pump
32
Removal (Engine In Vehicle)
32
Adjusting Regulator
33
Regulator Valve
33
Electrical System
34
Exploded View Of Starting Motor
35
Exploded View Of Alternator
35
Trouble Shooting
36
Regulator
38
View Of Removing Cover
38
Structural View
38
Trouble
39
Ignition System
41
Ignition System Circuit Diagram
42
Distributor
42
Checking And Adjustment
42
Structure D411-80
43
Exploded View Of Distributor D411-80
43
Replace If Deviated
44
Adjusting Point Gap
44
Measuring Breaker Point Spring Tension
44
Remove Spark Plugs
44
Carbon Fouled
45
Oil Fouled
45
Overheating
45
Cleaning And Regap
45
Fuel System
46
Fuel Filter Description
47
Fuel Pump
47
Testing
48
Pull Rod Removal
48
Static Pressure Test
48
Structure Of Fuel Pump
48
Capacity Test
49
Inspection
49
Idling Adjustment
50
External View Of Carburetor
50
Fuel Level Adjustment
51
Fast Idle Adjustment
51
Adjusting Float Level
51
Adjusting Fast Idle
52
Adjusting Vacuum Break
52
Adjusting Choke Unloader
53
Vacuum Break Adjustment
53
Choke Unloader Adjustment
53
Bi-Metal Setting
54
Adjusting Dash Pot
54
Adjusting Interlock (Primary And Secondary Throttle Valves)
54
Adjustment Of Interlock Opening Of Primary And Secondary Throttle Valves
55
Dash Pot Adjustment (Automatic Transmission Car Only)
55
Remove The Air Cleaner
55
Removing Choke Chamber And Servo Diaphragm
55
Disassembly
55
Disassembling Accelerator Pump And Bi-Meral Cover
56
Removing Throttle Chamber
56
Removing Throttle Valve
56
Assembly And Installation
57
Jets
57
Cooling System
60
Water Pump And Front Cover
60
Water Pump
60
Thermostat Removal
61
Thermostat Inspection
61
Radiator Removal
62
Front Disc Brake Components
63
Piston Seal Automatic Adjusting Operation
63
Removing Retaining Pin
63
Brake Pad
64
Replacement
64
Reinstallation
64
Piston Pushing In Position
65
Arrow Mark On Shim
65
Removing Strut Assembly And Knuckle Arm Installation Bolt
65
Removing Caliper Assembly Installation Bolt
65
Cylinder Body And Piston
66
Calipers
66
Piston
66
Seals
66
Rotor
67
Reassembly
67
Measuring Deflection Of Disc
67
Installing Boot
67
Installation Of Yoke Spring
68
Correcting Bias Spring Position
68
Measuring Starting Torque
68
Rear Brake Construction
69
Removing Hand Brake Wire
69
Return Spring Dimensions
70
Rear Drum Brake
70
Removing Brake Disc
70
Hand Brake
70
Measuring Sliding Resistance
71
Hand Brake Construction
71
Removing Turn-Buckle
72
Disconnecting Rear Cable From Rear Axle Housing
72
Removing Hand Brake Lever
72
Hanger Strap Mounted On Rear Axle Housing
72
Adjustment
73
Front Disc Brake
73
Rear Brake
73
Brake Pedal Height
73
Adjusting Turn-Buckle
74
Bleeding Hydraulic System
74
Connecting Vinyl Hose To Air Bleeder (Rear)
74
Front Suspension
77
Front Axle And Suspension Assembly
78
Recommendations
78
Cross-Sectional View Of Front Axle (Drum Type Brake)
79
Lubncatlon
81
Steering
83
Steering Gear Components
84
Rear Drive & Suspension
86
Sectional View Of Rear Axle
87
Differential
87
Sectional View Of Differential Carrier
88
Rear Suspension
88
Removing The Shock Absorber Lower End
89
Removing Shock Absorber Upper Bracket
89
Rear Shock Absorber
89
Clutch Pedal
91
Construction Of Clutch
91
Pedal Height Adjustment
92
Clutch Master Cylinder
92
Bleeding Clutch System
93
Transmission
94
Four Speed Transmission
95
R3W56 Gear Tram
95
F4W56 Gear Tram
95
F4W56 Transmission
95
Three Speed Transmission
96
R3W56 Transmission
96
Automatic Transmission Description
98
Automatic Transmission
99
Fluid Recommendation
99
Identification Number Stamped Position
99
Automatic Transmission Identification
100
Model Code
100
Unit Number
100
Body Work
101
Removing Hood Hinge
102
Removing Hood
102
Centering The Hood Lock
102
Hood Lock Mechanism
102
Removing Hood Lock Control Lever
103
Adjusting Hood Lock Control Level Operating Force
103
Section View Of Hood Lock
103
Checking Free Play Of Hood Panel
103
Adjusting Dove-Tail Bolt
104
Adjusting Hood Tightness
104
Safety Catch Lever Position
104
Lubricating Points
104
Trunk Lid And Hinge Construction (Sedan)
105
Installing Torsion Bar
105
Trunk Lid Lock
106
Trunk Lid Torsion Bar
106
Back Door And Hinge Constructions
106
Front Door Construction
107
Rear Door Construction
107
Wiring Diagram (Manual Transmission)
108
Wiring Diagram (Automatic Transmission)
109
Bulb Specifications
110
Head Lamp
111
Thermometer And Fuel Meter
112
Oil Pressure And Ignition Warning Lamp
116
Recommended Lubricant Specifications
119
Service Data And Specifications
120
Service Data
121
General Specification
123
Specifications And Service Data
129
Tlghtemng
129
Torque
129
Starter
131
Alternator
132
Approximate Refill Capacity
132
Ignition Coil
134
Clutch
135
Other Drake Automotive Books
136
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This manual is also suitable for:
1200 1972
1200 1973
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