Vector2 V400 Installation Instructions Manual

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otech Group Pty

T: 07 3205 1123

F: 07 3205 1124

E: info@rotech.com.au

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Summary of Contents for Vector2 V400

Page 1 otech Group Pty T: 07 3205 1123 F: 07 3205 1124 E: info@rotech.com.au...
Page 2: Table Of Contents
Table of Contents Table of Contents Important Safety Instructions ............4 General Description .
Page 3: Important Safety Instructions
Important Safety Instructions Important Safety Instructions To ensure the safety of people, it is important that you read all the following ATTENTION instructions. Incorrect installation or incorrect use of the product could cause serious harm to people. The installer, being either professional or DIY, is the last person on the site that can ensure that the operator is safely installed, and that the whole system can be operated safely.
Page 4: General Description
General Description General Description The Vector operator has been designed to safely and cost-effectively automate a wide variety of swing gates, from single light domestic swing gates to heavy industrial double swing gates. The fail-safe and fully redundant position and collision detection system has been designed and tested to set the standard in safety of operation and to provide an unparalleled level of reliability and durability in operation.
Page 5: Specifications
Specifications Specifications Overall Dimensions Model V400 1400mm Extended 1400mm Extended 1000mm Retracted 1000mm Retracted 400mm Stroke 400mm Stroke All dimensions shown in millimetres Model V500 1600mm Extended 1600mm Extended 1100mm Retracted 1100mm Retracted 500mm Stroke 500mm Stroke All dimensions shown in millimetres...
Page 6: Control Card
Battery 40AH <200 cycles 1 day Battery 7AH <7 cycles Battery 40AH <200 cycles 2 days Battery 40AH <200 cycles Typical Gate Opening/ V400: <14 Sec V400: <14 Sec Closing Time: V500: <17.5 Sec V500: <17.5 Sec Operating Temp. Range: -20°C to +60°C -20°C to +60°C...
Page 7: Power Supply
(Light Industrial) Boxed Shipping Weight 2.7kg 2.6kg (Excluding Batteries): Protection Level: IP55 IP55 Allowable Gate Mass Maximum allowable gate mass for V400 operator: Gate swing angle Up to Up to Up to Up to Up to Up to 1.5m 2.5m 3m(#1) 3.5m(#1)
Page 8: Package Contents
Package Contents Package Contents For standard V400 and V500 operators (VEC40000V2 & VEC50000V2) Item Description Qty. Part No. Vector gate operator (Complete assembly) VEC40000V2 Wall bracket (standard) 1050M20000 Wall bracket pin 1050M36002 Gate Bracket 1050M27000 Gate bracket pin 1050M26002 Origin body...
Page 9 Control box including charger & controller (Domestic) VECCAD00V2 / (Light Industrial) VECCAD01V2 7 . 5 Item Description Domestic Light Ind Vector Control Card Version 2 built in Rx VECC-D00V2 VECC-D01V2 CP84E Charger CP84E V2 CP84SM2A1E Wall box Misc parts Misc parts User Guide DOC1050D01 DOC1050D01...
Page 10 High security kit (optional) VECHSK00V1 Item Description Qty. Part No. Wall bracket (high security) 1050M30000 Padlock M-PLTRI263 Vector high security kit packing leaflet DOC1050D05 Mechano kit (optional) VECMAK00V1 Item Description Qty. Part No. Vector securing plate (short) 1050M3200D Vector securing plate (long) 1050M3300D M10x35 Bolt B121210035...
Page 11 Gate adaptor kit (optional) VECGAK00V1 Item Description Qty. Part No. Gate bracket spreader plate 1050M03500 M6x16 Countersunk cap screw B123206016 M6 Hexnuts N1202060SS Vector gate adaptor kit packing leflet DOC1050D07 Piston guard kit (optional) VEC4PG00V1 Item Description Qty. Part No. Piston guard 1050M0321P Guard retainer...
Page 12: Required Tools & Equipment
Required Tools & Equipment Required Tools & Equipment Crimping Tool and Pin Lugs Electric Drilling Machine 20mm Hole Saw Spanner 17mm, 15mm Preferably Socket Set Connector block Hammer 2 X G-Clamps Side Cutters Screw Drivers 6mm Philips Pliers 3.5 Flat Masonry Bits - 12mm 10mm For Wall Mount Brackets Steel Bits 6.5mm/10.5mm...
Page 13: Site Considerations
Site Considerations Site Considerations In order to ensure a reliable and durable installation thought should be given to: Strength of the pillar For reliable operation it is important to ensure that the way the operator is secured to the wall takes into account the strength of the pillar, the size of the gate, and how frequently the gate would be used: High security kit together with a...
Page 14: Strength Of The Gate And Gate Bracket
Strength of the gate and gate bracket The gate adaptor kit both strengthens the connection to the gate, and also allows for more flexibility when mounting the bracket to the gate: Welding Through bolts Through bolts Welding Gate adaptor kit Gate adaptor kit (High tensile) BEST...
Page 15: General Considerations For The Installation
Consider where the gate bracket will be mounted. It might simplify the installation to fit the optional gate adaptor kit. Minimum Installation Requirements Gate opening 90° or less Gate opening 110° Operator Wall (Min.) # Pillar (Max.)* Operator Wall (Min.) # Pillar (Max.)* V400 150mm 250mm V400 150mm 145mm 150mm 335mm V500...
Page 16: Cabling Requirements
Cabling Requirements Cabling Requirements LEGEND 220V AC mains cable via mains isolator † switch (3 core LNE 0,5mm²)* Optional keypad ( 3 core 0,5mm multi- stranded). Low voltage 16V AC battery charger Optional infrared beams or safety edge supply (2 core 1,5mm²). (3 core 0,5mm multi-stranded or 4 core 0.5mm²...
Page 17: Operator Installation
Operator Installation Operator Installation 1. Determine gate opening angle and direction of operator (inward or outward). CLOSED Alternatively the swing angle can be deter- mined more accurately with the process detailed on page 45. 120° 60° 70° 110° 100° 90° 80° 2.
Page 18: Determine The Gate Bracket Position
4. Secure the bracket to the wall with the most appropriate means. It is critical that the wall bracket is securely mounted. See page 14 for site considerations. Determine the gate bracket position Start with the operator fully retracted. Turn out the actuator tube one or two turns. 5.
Page 19 Unlock the operator and swing the gate closed. 9. Remove the pin and the operator from the bracket, check that there are at least one or two turns of the actuator before it is fully extended. If it becomes obvious that the operator does not have enough stroke, reduce either the A or B distances by moving the wall bracket.
Page 20: Adjust Origin Clamp
12. Fit operator, gate bracket pins and snap rings As an alternative to the snap ring, fit a padlock. Adjust origin clamp (NB - Not required for outward swinging gates) 13.Unlock the operator and open the gate fully. 14. Slide the origin clamp along the actuator tube, right up to the operator.
Page 21: Inward Swing Gates
Operator Installation Operator Installation Inward Swing Gate Setup G A T E C L O S E D For gates opening 90° or less: For gates opening more than 90°: For best security (but slower operation) install with large B value For fast operation (but less security) install with small A and small B values CAUTION:...
Page 22 For V400 (400mm operator) 1400mm Extended 1400mm Extended 0° Gate opening angle 1000mm Retracted 1000mm Retracted Recommended positions (Only for a 2.5m gate or shorter) Gate swing A value B value angle 90° or less 120° 60° 100° 70° 110°...
Page 23: Outward Swing Gates
Outward Swing Gate Setup CAUTION: For gates opening 90° or less: Dimension A is always measured at right angles to the centre-line of the gate in its open position. Outward opening swing gates must have physical end stops fitted in the open position.
Page 24 For V400 (400mm operator) 1400mm Extended 1400mm Extended 0° Gate opening angle 1000mm Retracted 1000mm Retracted Recommended positions (Only for a 2.5m gate or shorter) Gate swing A value B value angle 90° or less 100° 120° 110° 60° 120°...
Page 25: Electrical Set-Up
Electrical Set-up Electrical Set-up WARNING 1. Always check that the isolator in the mains supply to the gate is in the OFF position, before doing any work. 2. Ensure that all low voltage systems (Less than 42.4V) are suitably protected from damage, by disconnecting all sources of power such as chargers and batteries before doing any work.
Page 26 4. Check that the charger and battery are connected to the controller. Ensure the battery polarity is correct. Aux 12V Com Saf Light Light 5. Switch on the mains supply (via isolator). Batt + Batt - 6. Ensure that both the controller and charger are MTR M+ MTR M - effectively earthed for improved lightning...
Page 27: Additional Features
How to set up additional features How to set up additional features on the Vector Controller on the Vector Controller Figure 10 provides the full menu of features that can be set up on the system. Explanation of each Figure 10 provides the full menu of features that can be set up on the system. Explanation of each feature is provided in the section “CONTROLLER FEATURES”.
Page 28: Menu Navigation Map
Menu Navigation Map Menu Navigation Map SETTING LIMITS: 1 Setup Wizard SAFETY: 2 MTRM Collision Force: 2.1 MTRM Opening Collision Force MTRM Closing Collision Force MTRS Collision Force: 2.2 MTRS Opening Collision Force MTRS Closing Collision Force Collision Count: 2.3 AUTOCLOSE: 3 Autoclose Status: 3.1 Autoclose Time: 3.2...
Page 29 PEDESTRIAN: 7 Pedestrian Open Position: 7.1 Pedestrian Autoclose Time: 7.2 Pedestrian Pre-Open Delay: 7.3 Pedestrian Pre-Close Delay: 7.4 GATE LOCK: 8 Lock Enabled Status: 8.1 Lock Type: 8.2 Release Time: 8.3 Pre-Release Time: 8.4 Lock Location: 8.5 Lock Drive (AC/DC): 8.6 COURTESY LIGHT: 9 Courtesy Light Time: 9.1 Light Profile: 9.2...
Page 30: Controller Features
Controller Features Controller Features § Refer to Table 1 on page 39 for Schedule of Factory Defaults for each feature described below. SAFETY (COLLISION FORCE) - MENU 2 MTRM/S COLLISION FORCE If the gate is obstructed, the internal collision circuitry will activate. The response of the system to a collision will vary, depending on the Operating Standard (eg CE, UL325) selected.
Page 31 AUTO-CLOSE ON OPEN - will automatically close the gate if it has reached the fully open. AUTO-CLOSE ON PARTLY OPEN - will automatically close the gate if it is stopped while opening, but before the reaching the fully opened position. AUTO-CLOSE ON PARTLY CLOSED - will automatically close the gate if it is stopped while closing, but before reaching the fully closed position.
Page 32 closed position and via the PCM, push the two Mechanical lip gates into the fully closed position, but not past. S Gate closes first SHORT STOP VALUE M gate closes The short stop distance can be set between 1mm slightly behind and 40mm of piston stroke.
Page 33 RAMP DOWN DISTANCE Sets the ramp-down distance in millimeters of travel of the piston when stopping. This setting applies to both motors. CRAWL DISTANCE Sets the final crawl distance in millimeters of travel of the piston when reaching an endpoint. This setting applies to both motors. PUSH FORCE LIMIT Sets the maximum push force delivered by the motors.
Page 34 Outside closing beam IRBO=IRBC Configures the opening beam to act as a closing beam while the gates are closing. This allows one set of beams to be used across the line of the driveway up to where the gates open. IR BEAM ALARMS Inside closing beam While the gates are fully closed, this feature allows the...
Page 35 PEDESTRIAN OPENING – MENU 7 This feature is associated with the PED input on the controller. When activating this input, the system will open one of the gates (selectable in a double swing gate installation) to the pedestrian open position, and then automatically close after the pedestrian auto-close time lapses. The gate will open only after the adjustable pre-opening delay time.
Page 36 It can also be turned on for the same timed period by momentarily connecting the LIT input to COM.(eg activating a pushbutton connected to these terminals) Via the same pushbutton connected across LIT and COM, it can also be turned ON permanently by application of an impulse longer than 3 seconds.
Page 37 DIAGNOSTIC SCREEN STATUS Allow a diagnostic screen to be displayed. Can be useful when troubleshooting, but requires some technical knowledge. TEST BUTTON DISABLED Allows the round test button on the controller to be disabled, in cases where higher security is required. REMOTE CONTROLS –...
Page 38: Factory Defaults Schedule
Factory Defaults Schedule Factory Defaults Schedule South African Standard Profile UNIT DEFAULT PARAMETER DESCRIPTION YES/NO Auto-Close Enabled Auto-Close from Fully Open YES/NO Auto-Close from Partly Open YES/NO Auto-Close from Partly Closed YES/NO Auto-Close Time mm:ss 00:00* 0:15 04:00* Auto-Close Override Time Mode of Operation S,R,C Standard...
Page 39 South African Standard Profile Continue UNIT DEFAULT PARAMETER DESCRIPTION % (Full Open) PED Open Distance PED Auto-Close Time PED Pre-Open Delay Time PED Pre-Close Delay Time Gate Lock Enabled YES/NO Gate Lock Type Striker Gate Lock Pre-Release Time 24.0* 0.1* Gate Lock Release Time 0.1* 24.0*...
Page 40: Description Of Terminal Functions
Description of Terminal Functions Description of Terminal Functions S Sens1 Motor S (MTR S) operator . Connects to the thin PURPLE wire of the Motor S operator. S Sens2 Motor S (MTR S)operator. Connects to the thin BLUE or ORANGE wire of the Motor S operator.
Page 41 External gate status indicator. (A low current output signal.) An output terminal which provides a low current, drive (approx. 4,5V DC, 20mA) to a LED which can be used to indicate the gate status remotely. If more than 3 LED's are required it is necessary to fit the CP78 MULTI LED driver card.
Page 42: Led Indicator Lights
LED Indicator Lights LED Indicator Lights The controller is fitted with diagnostic lights (LEDs) that assist with the set-up and maintenance of the gate. Table 2 below provides a description and purpose of the indicator lights with figure 11 alongside, indicating the location on the control During Normal Operation S Sens2...
Page 43: Charger & Pillar Ligh Connections
Charger and Pillar Light Connections Charger and Pillar Light Connections S Sens1 S Sens2 M Sens1 M Sens2 Sens+ Sens- Safe CLS Safe OPN LCK/STP 220V AC Auxiliary supply Mains in Pillar light Aux 12V NEUTRAL Safe Com Protection fuse on Light mains input to Light...
Page 44: Determine Gate Swing Angle
Determine Gate Swing Angle Determine Gate Swing Angle Use this procedure to accurately determine the gate opening angle: Step 1 Close the gate and measure a distance of 1m from the centreline of the gate hinge. Make a mark on the ground. Step 2 Open the gate and measure a distance along the gate a...
Page 45: Wiring Diagram For Motor M (Mtr M)
Wiring Diagram for MOTOR M Wiring Diagram for MOTOR M (MTR M) Operator (MTR M) Operator S Sens1 MASTER S Sens2 PURPLE PURPLE THIN PURPLE M Sens1 THIN BLUE / ORANGE BLUE BLUE M Sens2 THIN RED / GREY Sens+ THIN BLACK Sens- BLACK...
Page 46: Wiring Diagram For Motor S (Mtr S)
Wiring Diagram for MOTOR S Wiring Diagram for MOTOR S (MTR S) Operator (MTR S) Operator S Sens1 PURPLE PURPLE THIN PURPLE S Sens1 S Sens2 BLUE BLUE THIN BLUE / ORANGE S Sens2 M Sens1 PURPLE PURPLE M Sens1 M Sense2 BLUE BLUE...
Page 47: Wiring Diagram For Safeties
Wiring Diagram for Safety Beams Wiring Diagram for Safety Beams (for CE compliance) (for CE compliance) CLOSING OPENING BEAM BEAM - 12V/24V - 12V/24V +12V/24V +12V/24V Figure 15. Wiring diagram for safeties Page 48...
Page 48 S Sens1 S Sens2 M Sens1 M Sens2 Sens+ Sens- Safe CLS Safe OPN LCK/STP Aux 12V Safe Com Light Light Batt + Batt - MTR M+ MTR M - MTR S+ MTR S - Page 49...
Page 49: Wiring Diagram For Other Inputs
Wiring diagram for other inputs Wiring diagram for other inputs +12V +12V/24V REMOTE CONTROL CIRCUITRY FREE EXIT CIRCUITRY HOLIDAY LOCKOUT PEDESTRIAN PILLAR LIGHT STATUS KEYSWITCH KEYSWITCH PUSHBUTTON (normally CLOSED) (normally OPEN) (normally OPEN) SOLENOID Only applicable if external radio receiver is being used Figure 16.
Page 50 S Sens1 S Sens2 M Sens1 M Sens2 Sens+ Sens- Safe CLS Safe OPN LCK/STP Aux 12V Safe Com Light Light Batt + Batt - MTR M+ MTR M - MTR S+ MTR S - SOLENOID OR STRIKE LOCK Page 51...
Page 51: Allowable Wind Loading
Allowable Wind Loading Allowable Wind Loading Wind speeds for which operator will still operate the gate (for V400 or V500 operators) For a 25% covered gate: (Palisades, etc.) x 1.8m high Value of Gate lengths: A or B dimension Up to...
Page 52: Installation Handover
Installation Handover Installation Handover Once the installation has been successfully completed and tested, it is important for the installer to explain the operation and safety requirements of the system. NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMATED GATE. Even if the user has used one before, it does not mean he knows how to SAFELY operate it.

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V500