WARRANTY: Warranty coverage is provided by John Deere according to the terms of the Agricultural/Commercial & Consumer Equipment Warranty Statement. Carefully read the warranty statement on the back of your original purchase order for details on coverage and limitations of this warranty. NOTES...
Manure Spreaderwas not damaged in shipment. Check for dents and loose or missing parts. Report damage immediately to Frontier. All bolts and fasteners are tight. ...
FRONTIER DEALER DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this machine is delivered.
SAFETY INFORMATION ALERT! YOUR SAFETY IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
SAFETY INFORMATION Keep signs in good condition. Immediately replace any missing or damaged signs. RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.
STAY CLEAR of hydraulic lines, they may be under extreme pressure or heat. Frontier always takes the operator and their safety into consideration and guards exposed moving parts for their protection. However, some areas cannot be guarded or shielded in order to assure proper operation.
SET-UP & ASSEMBLY NOTE: Determine right or left side of the Manure Spreader by viewing it from the rear. If instructions or parts lists call for hardened bolts, refer to bolt torque chart. WHEELS & TIRES The Manure Spreader may be shipped without the wheels/tires installed. 1.
PREPARING FOR OPERATION PREPARING MANURE SPREADER Properly lubricate the Manure Spreader, check automatic oiler level, and fill if necessary before operating. Refer to Lubrication Section of this Operator’s Manual for locations. If theManure Spreader is going to be operated in freezing temperatures, review and comply with recommendations in the Operation Chapter, under the Winter Operation section.
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PREPARING FOR OPERATION The Manure Spreader is equipped with a constant velocity telescoping PTO drive shaft. This constant velocity capability, results in a smooth, quiet running drive line, without power fluctuation. The Manure Spreader can only be properly hooked-up to a tractor which has PTO and hitch dimensions conforming to ASAE Standard S203.
TRANSPORTING TRANSPORT LIGHTING & REFLECTORS Transport lighting with a 7 pin plug is standard equipment. The lighting system is to be connected to the 7 pin power receptacle (per SAEJ560B) on your tractor. If your tractor is not equipped with the proper receptacle, see your tractor dealer for details.
OPERATION EMERGENCY SHUTDOWN In case a foreign object becomes lodged in the expeller or auger area, disengage the PTO. Stop the tractor engine, remove ignition key, and allow all mechanisms to stop before cleaning or working on the machine. If an object is lodged inside the tank, block-up the discharge gate and raise the conveyor auger before attempting to remove the object.
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OPERATION APPLICATION RATE The side discharge style Manure Spreader features a hydraulically operated discharge gate to control the material flow out of the tank and into the expeller. Several factors influence the rate of discharge and the spread pattern. These factors include: ground speed, type or consistency of discharge material, PTO RPM, and discharge gate opening.
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OPERATION UNLOADING & SPREADING Packed Material To unload and spread packed material and prevent unnecessary stress on the drive line components, observe the following guidelines: 1. Make sure the auger is completely lowered. 2. Engage the tractor PTO at as low an RPM as possible. Then, slowly bring the PTO up to the rated RPM.
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OPERATION DRIVE CHAIN TOLERANCES Drive chains must be kept in adjustment within the following tolerances. Jackshaft Chain Spring Length - 9-3/4” to 10-1/4” Auger Chain Spring Length - 13-1/2” to 14” Expeller Drive Chain Deflection - 1/2”-3/4” AUGER & EXPELLER SPEED OPTIONS The Manure Spreader is factory equipped with drive components selected to provide the best possible performance for processing basic material and manure types available.
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OPERATION CONTROLS & SAFETY EQUIPMENT The Manure Spreader is provided with several features for operator safety and convenience. GUARDS & SHIELDS Whenever possible and without affecting the operation of the Manure Spreader, guards, shields and/or hinged shields have been used on this equipment to protect potentially hazardous areas.
OPERATION JACK A jack is furnished with the Manure Spreader to support the machine when the tractor is disconnected and to adjust the hitch clevis to the tractor drawbar for hookup. The jack should never be used to support a loaded Manure Spreader. When the jack is not being used to support the Manure Spreader, it should be relocated to the...
ADJUSTMENTS DRIVE CHAIN IDLERS Expeller Drive Chain Idler The expeller drive chain is tensioned with an adjustable sprocket Idler. The chain is properly tensioned when the chain can be deflected 1/2” to 3/4" (13-19 mm) with hand pressure. NOTE: If an Idler fails to maintain proper tension, replace the worn chain.
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ADJUSTMENTS FRONT & REAR AUGER SLIDES The front and rear auger slide assemblies are retained by adjustment plates with diagonal slots. To adjust, loosen retaining hardware and drive the plates downward with a hammer until the slide assembly is snug against the tank, then re-tighten the retaining hardware. Grease the slide assembly to ensure a leak free seal.
SERVICE EXPELLER Periodically inspect the expeller teeth for wear or damage. Damaged, broken, or missing expeller teeth will cause excessive machine vibration. Consult with your local Frontier dealer for additional ordering information. AUGER & EXPELLER SPEED OPTIONS The expeller input drive sprocket can be changed by raising the auger and then removing the indicated sprocket which is retained by a snap ring and set screws.
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SERVICE TIRES & WHEELS Check the tire pressure after every 50 hours of operation. Tires should be inflated to the appropriate pressure listed in the table. Tire Pressure 28Lx26 29 PSI Wheel lug torque should be checked after every 50 hours of operation and tightened to the appropriate torque.
LUBRICATION Become familiar with all lubrication points and establish a routine to ensure complete lubrication of Manure Spreader. GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components, valves, cylinders, hoses, etc. PTO ASSEMBLY Keep the male and female shafts of the PTO well lubricated and free sliding.
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LUBRICATION DRIVE CHAINS The drive chains are lubricated by a automatic chain oiler. Any time that the discharge door is raised, a specified amount of oil is sent to the brushes on each of the chains. The oiler is adjustable to set the amount that is being discharged.
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LUBRICATION GREASING There are numerous grease fittings on the Manure Spreader. Lubricated properly and often with a high-quality grease, will prolong the life of the spreader. Replace any missing or plugged grease fittings. Wipe dirt from the fittings before greasing to prevent the dirt from being forced into the bearing or pivot. Grease should come out around the shaft on sleeve type bearings.
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LUBRICATION Grease Fitting Locations - Grease Every 10 Hours (or Daily) 1. Main Auger Thrust Washer (1 Zerk) 2. Main Auger Front Bearing (1 Zerk) 3. Auger Jackshaft (Zerk in Sprocket Hole) 4. 2 Idler Arms (1 Zerk on each) 5.
OPTIONAL FEATURES & ACCESSORIES NOTE: The optional features & accessories listed in this chapter, are shipped with separate instruction for installation, as applicable. AUGER SPEED OPTIONS Several different drive sprockets are available to change auger speeds to various spreading needs. Sprockets are available as service parts.
TROUBLESHOOTING NOTE:This Troubleshooting Chapter presents problems, causes and suggested remedies beyond the extent of loose, worn or missing parts and it was developed with the understanding that the machine is in otherwise good operating condition. PROBLEM CAUSE REMEDY 1.) Material NOT discharging Discharge gate is NOT open.
DECAL LOCATION Your Frontier Manure Spreader was manufactured with operator safety in mind. Located on the Manure Spreader are various decals to aid in operation, and to warn of danger or caution areas. Pay close attention to all the decals on your Manure Spreader.
INSTRUCTIONS FOR ORDERING PARTS All service parts should be ordered through your authorized Frontier dealer. They will be able to give you faster service if you will provide them with the following Model & Serial number is located on the main frame.
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FIGURE 1 AUGER/LINER/SLIDES/HITCH ITEM PART # DESCRIPTION 5HPAPX4WE01 AUGER 5HPAPX4PL01 TUB SIDE POLY 5HPTS4 POLY TOP HOLD DOWN 5HPTS202 BACK PANEL 5HPTS7 BACK SLIDER POLY 5HPTS309 BACK SLIDER 5HPTS9 REAR AUGER BUSHING 5HPTS10 SLIDER GUIDE 5HPTS308 SLIDER GUIDE THIN 5HPTS203 FRONT POLY SLIDE 5HPTS204 FRONT SLIDE PLATE...
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FIGURE 3 EXPELLER/DISCHARGE GATE/BEARINGS PART # ITEM DESCRIPTION 5HPTS43 DOOR SEAL CLAMP 5HPTS44 EXPELLER DOOR TOP SEAL 5HPTS45 EXPELLER BEARING SHIELD 5HPHGV41 EXPELLER BEARING 5HPTS47 COVER PLATE 5HPAPX3WE69 CYL MOUNT SUB WELD 5HPAPX3SH15 DOOR CYL TOP PIN 5HPAPX33G52 DOOR CYL REINFORCEMENT 5HPDWM314 HEX PLUG 5HPAPX310G66...
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FIGURE 4 EXPELLER/DISCHARGE GATE/DOOR ITEM PART # DESCRIPTION 5HPTS232 EXPELLER SPOUT LEFT HAND 5HPTS49 PAN HINGE BRACKET LEFT 5HPTS233 EXPELLER SPOUT RIGHT HAND 5HPTS51 PAN HINGE BRACKET RIGHT 5HPTS52 DOOR SLIDER POLY 5HPTS53 EXPELLER DOOR GUIDE 5HPTS54 EXPELLER DOOR 5HPTS55 DEFLECTOR ADJUSTMENT HANDLE 5HPTS56 DEFLECTOR ADJUSTMENT LINK...
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FIGURE 6 GUARDS/SHIELDS ITEM PART # DESCRIPTION 5HPTS234 FRONT SHIELD 5HPTS235 FRONT CYLINDER COVER 5HPTS236 FRONT SHIELD RIGHT SIDE 5HPTS237 GEARBOX SHIELD 5HPTS238 FRONT SHIELD LEFT SIDE 5HPTS239 HOSE HOLDER 5HPTS240 GEARBOX 5HPTS241 JACKSHAFT BRACE 5HPTS242 SHIELD HINGE 5HPTS243 FRONT SHIELD MOUNT 5HPF87 S HOOK 5HPX194...
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FIGURE 9 TANDEM AXLES ITEM PART # DESCRIPTION 5HPAPX4WE03 DROP TANDEM BEAM RIGHT 5HPAPX4WE05 DROP TANDEM BEAM LEFT 5HPAPX4MS06 OUTSIDE AXLE BEARING 5HPAPX4MS05 AXLE BEARING TANDEM COLLAR 5HPAPX4TU08 5HPTS260 SPINDLE PIN 5HPTS394 TANDEM SPINDLE (15000 LB HUB) 5HPTS387 SEAL INNER BEARING 5HPTS388 5HPTS389 INNER RACE...
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FIGURE 19 LID COMPONENTS PART # DESCRIPTION ITEM 5HP52017 5142 LID SUBFRAME WELDMENT 5HP53076 CAM PIVOT WELDMENT 5HP52025 5142 LID WELDMENT 5HP0229MS04 0229 PIPE PLASTIC END PLUG 5HP0229MS06 0229 PIPE PLASTIC END PLUG 1.00 5HP0229WE12 CYLINDER BASE MOUNT WELDMENT 5HPYBHH16012 BOLT, 1/2-13 X 1 GR 8 5HPYWFL16005 1/2"...
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FIGURE 21 LID SEAL ITEM PART # DESCRIPTION 5HP52033 5142 SEAL BELT, LONG 5HPYBCR12006 CARR. BOLT, 3/8" X 1" GR. 2 FULL THREAD 5HP0229MS02 SEAL BELT, SHORT 5HPYWFL12005 FLAT WASHER, 3/8", GR. 5 5HPYNNY12005 HEX NUT, NYLON LOCKNUT, 3/8" 5HP0229MS05 BELTING, CHUTE 5HPYBHH12010 BOLT, 3/8"...
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