Megelli Sport 250RR User Manual
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Megelli Sport 250RR User Manual

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Sport 250RR
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Summary of Contents for Megelli Sport 250RR

  • Page 1 Sport 250RR User Manual...
  • Page 2 Preface Congratulations on the purchase of your new Megelli. We thank you for choosing our product and take this opportunity to welcome you to Megelli motorcycles. This booklet is an integral part of your motorcycle and should remain with the bike for the duration of its life.

  • Page 3: Table Of Contents

    Contents Page Introduction....... Bike detail Identification ......Delivery……………….……..Records Controls/Features………..Safety-General ......Safety/Pre-Ride Checks………. Rider Bike...
  • Page 4 Contents Operation........Starting the Engine Stopping the Engine Running in Riding Braking Gear selection/Riding Steering lock Side Stand Fuel Tank Seat Removal Maintenance......Service Schedule Access Engine Chain Adjustment...
  • Page 5 Contents Brakes Clutch Suspension Lubrication Battery, Electrical Lights Air Filter Wheels/Steering Tyres Technical Specification…………. Engine Transmission Electrical Dimensions Chassis/Wheels/Tyres Capacities Fluid Grade...
  • Page 6 Contents Cleaning/Care………………..Storage……………………..Warnings…………………… ... Environmental……………… ... Parts…………………………... Warranty……………………..

  • Page 7: Introduction

    Introduction The Megelli bike conforms to legislation of construction, operation, design and emissions, as required for use on public highways. There is provision for a single rider plus a pillion. It is equipped with a 4-stoke, air cooled engine with a battery operated electric start function.

  • Page 8: Identification

    Identification Each bike has an individual chassis number which is engraved on the headstock of the frame: and a unique engine number engraved on the casing of the engine:...
  • Page 9 Identification These numbers correspond to the details on the Pe-Delivery Instruction (PDI) and Warranty Manual. It is advisable to make a note of these numbers and keep them in a safe location for future reference. There is also a plate riveted to the chassis with details specific to the individual model and bike: (Note: This plate may be in a different format in regions outside of Europe)

  • Page 10: Delivery

    Delivery Prior to receiving your new Megelli motorcycle, the supplying dealer will have conducted a Pre-Delivery Inspection (PDI) of the bike. Please ensure you are entirely satisfied with the condition of the motorcycle, the terms of the warranty, service schedule and the operation of the controls has been explained. A copy of the form with a list of completed checks will be passed to you once it has been signed and dated by both the dealer and purchaser of the bike.

  • Page 11: Controls/Features

    Controls/Features R/H Side View 1. R/H Rear View Mirror 5. Pillion Seat 9. Rear Brake Pedal 2. Instrument Panel 6. R/H Pillion Footrest 10. Oil Level 3. Lockable Fuel Cap 7. Rear Suspension 11. Front Brake Lever 4. Rider Seat 8.
  • Page 12 Controls/Features L/H Side View ○ 1. L/H Rear View Mirror 6. Gear Lever 2. Steering Lock 7. L/H Rider Footrest 3. Battery (under fuel tank) 8. Side Stand 4. Air Filter (under seat unit) 9. Chain 5. L/H Pillion Footrest...
  • Page 13 Controls/Features Left-Hand Switch/Handlebar Assembly 1. Hand Grip 4. Indicator Toggle 2. Clutch Lever 5. Horn Switch 3. High-Low Beam Switch 6. Choke Lever...
  • Page 14 Controls/Features Clutch Lever: To disengage the clutch allowing gear selection, pull the lever towards the hand grip. To engage drive, release the lever smoothly to prevent transmission damage .
  • Page 15 Controls/Features High-Low Beam Switch: Position 1=Low Beam Position 2=High Beam Indicator Toggle: Position 1=Turn Left Position 2=Turn Right Push to Cancel...
  • Page 16 Controls/Features Horn: Push button to activate Choke Lever: Move the lever in direction A to activate the choke Move the lever in Direction B to disengage the choke...
  • Page 17 Controls/Features Right-Hand Switch /Handlebar Assembly. 1. Throttle Grip 5. Front Brake Lever 2. Starter Button 3. Light Switch 4. Engine Kill Switch...
  • Page 18 Controls/Features Light Switch: Position 1=Lights Off Position 2=Side Lights On Position 3=Headlight On Note. Operation may vary in countries where their laws require.
  • Page 19 Controls/Features Throttle: Rotate anti-clockwise to increase the revs Rotate clockwise to reduce the revs. Starter Button: Press to activate starter. Release as soon as engine fires...
  • Page 20 Controls/Features Kill Switch: Switch to ‘Run’ position for engine to start/run Switch to ‘Kill’ position to stop engine in an emergency Front Brake Lever: Pull lever towards handlebar with a smooth, but positive action to apply the front brake.
  • Page 21 Controls/Features...
  • Page 22 Controls/Features Ignition Switch/Keys: 2 keys are supplied . Position A=Ignition Off. Position B=Ignition On-Circuits Activated. Position C=Steering Lock-Push and turn anti-clockwise with steering on full lock. ▲ Warning - Do not switch ignition off while riding. Rev Counter: Indicates the number of revolutions per minute (rpm). Caution - Never run the engine with the rpm in the red sector- a red warning light will illuminate.
  • Page 23 Controls/Features Odometer/Tachometer: Records accumulative distance traveled. Note: this should be set as either miles or km’s depending on relevant country requirements. Trip Meter: Records distanced traveled and can be re-set to zero when required. Press adjust button to access from odometer→trip meter →max record. Blue Full Beam Lamp: Illuminates blue when the high beam position is selected.
  • Page 24 Controls/Features Clock Digital display: Press the ‘select’ button for 3 seconds to enter the hour adjusting mode. Pressing the ‘select’ button repeatedly will increase the hour digit (24 hour clock). Press the ‘adjust’ button to enter the minute adjusting mode. Pressing the ‘select’...
  • Page 25 Controls/Features Trip Meter: Records distance traveled. Press the ‘adjust’ button to enter the Trip Meter display. Press the ‘adjust’ button for 3 seconds to set the display to zero. Press the ‘adjust’ button twice to return to the main screen. Max Record: Records the maximum speed traveled.

  • Page 26: Safety-General

    Safety-General ▲ Warning-Never touch engine or exhaust when they are still hot. ▲ Warning-Always keep body extremities and clothing away from any moving part. ▲ Warning-Do not expose unprotected skin to fluids used in the motorcycle. When working with such fluids, always use protective clothing. Caution - Motorcycles are heavy and should be handled with care to avoid injury.

  • Page 27: Safety/Pre-Ride Checks

    Familiarize yourself with the controls of the bike and ensure that you have fully read and understood the manual. If you are unclear or unsure of any aspect, seek the assistance of a qualified Megelli agent or instructor. Protective clothing should be worn while riding the bike. This should include an approved helmet and appropriate apparel.
  • Page 28 Safety/Pre-Ride Checks Always ride within your limits and experience. Always keep your feet placed on the footrests and your hands on the handlebar grips. Pillion passengers must always keep feet placed on the footrests. Do not attempt to alter settings on the instrument console while riding. Do not overload the bike.
  • Page 29 Side Stand is fully retracted (see page 38). Ensure the bike has not been modified in any way including the addition of accessories other than official Megelli items. All fixings are in place and secure. As the engine warms, gradually move the choke lever to the ‘Off’ position.

  • Page 30: Operation

    Operation Starting the Engine When the bike is new refer to page 33 for running in guide. To start the engine, follow the following procedure: Ensure there is adequate ventilation. Conduct all safety and routine maintenance checks (refer to Safety/Pre-Ride Checks). Release the steering lock mechanism (refer to Steering Lock, page 37).
  • Page 31 Operation When starting from cold, move the choke lever to the ‘On’ position. If the engine is warm, leave the choke lever in the ‘Off’ position. Push the starter button and apply the throttle (turn anti-clockwise) when engine fires. As soon as engine fires, release the starter button and allow the bike to idle (turn the throttle fully clockwise). Should the engine not start after 10 seconds, release the starter button and repeat the procedure after waiting for 10 seconds.

  • Page 32: Stopping The Engine

    Operation Stopping the Engine When you have completed the ride and wish to switch the engine off, follow the procedure: Park the bike in a position where the heat from the engine and exhaust will not cause any damage or the likelihood of people/children touching these parts is minimal.

  • Page 33: Running In

    Operation Running In When an engine is new, it must be ‘run in’ for a period to reduce the amount of wear on the engine, transmission and brakes. This allows the moving parts to become polished and ‘bedded in’, which will extend the life of the engine. During this period, also avoid harsh acceleration.

  • Page 34: Riding

    Operation Riding While riding, always ride within your ability and take account of the conditions, including road surfaces and the weather. Caution Remember visibility can be reduced in poor weather conditions and braking distances increase on wet and slippery road surfaces. The style and manner in which you ride will affect aspects such as fuel consumption and the amount of wear on components of the bike.

  • Page 35: Braking

    Operation Braking Avoid oil, grease or any lubricant contaminating the friction surfaces of the braking system as this will adversely affect the braking performance. If the bike has been ridden in wet conditions, been washed or has not been used for a long period allowing corrosion of the discs, apply the brakes gently, several times to clear the friction surfaces.

  • Page 36: Gear Selection/Riding

    Operation Gear Selection/Riding Prior to riding, ensure the spring activated side stand is fully retracted to its stowage position. To select the gears, disengage the clutch (pull fully towards the hand grip) and move the gear selector from the neutral position, down, to 1st gear position.

  • Page 37: Steering Lock

    Operation Steering Lock Always apply the steering lock when the bike is left unattended to reduce the risk of theft. The lock is located on the headstock and is applied by the ignition key To operate the lock, turn the steering fully to the left and then insert the ignition key. Depress the key and turn anti-clockwise to apply the lock.

  • Page 38: Side Stand

    Operation Side Stand The side stand supports the bike when not being ridden. The stand returns automatically to its stowage position when the bike is moved upright and the weight is removed from the stand. ▲ Warning - Ensure no part of your body is in the arc that the stand swings through on itsreturn to the stowage position as it returns with considerable force.

  • Page 39: Fuel Tank

    Operation Fuel Tank To open the fuel cap, lift the hinged fuel cap cover through 90°and insert the key. Turn the key anti-clockwise to release the lock allowing the cap to be opened. To close the fuel cap, push the cap into position and turn the key clockwise, engaging the lock. The key can now be removed and the cover closed.

  • Page 40: Seat Removal

    Operation Seat Removal To remove the seat, insert the key into the seat lock and turn clockwise to release the lock. Lift and pull the rear seat towards the rear of the bike as a single operation. To replace the seat, align the guides at the front of the seat with their respective locations. Lower and move the seat forward as a single operation until fully forward.

  • Page 41: Maintenance

    Maintenance It is essential your Megelli bike is serviced by an authorized Megelli retailer in accordance to the schedule. In addition to this, basic checks and adjustment should be made periodically by the rider. Caution-If you are unsure of how to perform any adjustments/checks or do not have the correct tools, consult a Megelli technician.

  • Page 42: Service Schedule

    Maintenance Service Schedule For the services to be conducted by an authorized Megelli dealer, please refer to the separate Service/Warranty booklet. Additional checks are required periodically as part of the routine maintenance and are listed in this manual.

  • Page 43: Access

    Maintenance Access Once the seat has been removed (see seat removal page 40) all areas which require daily or weekly attention are accessible without the need to remove any further panels or bodywork.

  • Page 44: Engine

    Maintenance Engine Oil level This should be checked daily. Ensure the bike is on level ground and upright for this operation. The oil level must be between Up and Low marks. ▲Warning If the oil level is either too high or too low, the engine may be seriously damaged.

  • Page 45: Chain Adjustment

    Maintenance Chain Adjustment 1) Secure the bike so the rear wheel is clear of the ground and can turn freely. 2) Loosen the rear axle. 3) Loosen the locking nuts from the chain adjuster. 4) Screw the adjusting bolts, allowing the rear wheel to move further from the bike, thus tightening the chain. Adjustment should be equal on both sides.
  • Page 46 Maintenance ▲ Warning If the chain is incorrectly adjusted, the motorcycle may be damaged and the life expectancy of the chain reduced.

  • Page 47: Brakes

    1) The brake linings should be free from corrosion. 2) Check the thickness of the brake pads. If there is less than 1.75mm of friction material left, the pads should be replaced by a Megelli authorized dealer. 4.15 Rear Brake Disk Pads Front Brake Disc Pads 3.60...
  • Page 48 Maintenance 3) Check the thickness of the brake discs. If they are damaged or the thickness is less than 3.5mm, have them replaced by a Megelli authorized dealer.
  • Page 49 Maintenance Front Brake Fluid Check: 4) The front brake fluid level must be checked daily. With the bike on level ground and upright, the fluid level in the front master cylinder reservoir must be between the minimum, and maximum marks. If the level is low, check the system for leaks.
  • Page 50 Maintenance Rear Brake Fluid Check The fluid level on the rear reserve (incorporated into the rear master cylinder) must be central in the viewing glass. REMOVE SCREWS TO ADD FLUID If the level is low, check the system for leaks. To add fluid, remove the lid secured by 2 screws. Always use fluid from a sealed source.

  • Page 51: Clutch

    Maintenance Clutch The clutch lever should have 2-3mm of free play (movement before the clutch starts to be activated). To adjust the cable: 1) Loosen the locking nut 2) Turn the adjusting nut to achieve correct free play. 3) Tighten lock nut ▲...

  • Page 52: Suspension

    Maintenance Suspension The suspension should be checked for leaks and general condition. The rear suspension can be altered to suit the individual rider and loading of the bike. Spring adjustment: a) Using a 2.5mm allan key, release the locking screw on the adjusting nut. b) Using an appropriate special tool, turn the adjusting nut clockwise to increase the pre-load (harden the suspension)or anti-clockwise to decrease the pre-load(soften the suspension):...
  • Page 53 Using a pump designed for high pressure associated with shock absorbers, add or reduce the air pressure. Recommended air pressure is 150psi. ！Caution - the shock absorber contains pressurized gases and the spring is under considerable pressure. It is important to exercise caution when handling this component. If in doubt, contact a Megelli dealer.

  • Page 54: Lubrication

    Use a lubricant specifically for chains which can be supplied by Megelli outlets. The frequency of lubrication is dependant on the amount of use and the conditions the bike is ridden in. As a guide, a weekly lubrication is required for a bike used regularly, but every time after washing or riding in the rain.

  • Page 55: Battery, Electrical

    Battery/Electrical Battery - Your Megelli bike is fitted with a sealed battery which doesn’t require any maintenance. If the bike has not been used for a month, it should be charged by a battery charger suited to a sealed type of battery.
  • Page 56 To access the fuse by removing the fuel tank left panel. If the fuse has blown, always replace it with a fuse of the same rating(20A) If it continues to blow, have the bike checked by a Megelli dealer to establish the reason and take action to prevent recurrence. Fuse Spare Fuse For any further electrical issues, with the exception of lights, please consult a Megelli dealer.

  • Page 57: Lights

    Maintenance Bulbs Headlight - This is fitted with a halogen bulb. It is important it is not touched with bare skin or be contaminated with any form of grease. Any such contamination will reduce the performance and the life expectancy of the bulb. ！Caution - bulbs do become very hot and you should not work with them until they have cooled! ▲...
  • Page 58 Maintenance Bulbs Side Light 1) Remove light holder with bulb still fixed. 2) Pull the bulb from the holder and replace with new bulb. 3) Replace using the reverse of removal.
  • Page 59 Maintenance Bulbs Indicator: The indicators use LED, and can only be replaced as an assembly. Removal: 1) Disconnect the electrical connector. 2) Pull the unit off the rubber mount. Replacement: 1) Feed wire through rubber mount and connect to main wiring connector. 2) Push unit into rubber mount.
  • Page 60 Maintenance Bulbs Tail/Brake Light ! Caution - ensure the exhaust is cool prior to working on the rear light. The tail/brake light uses LED’s and can only be replaced as an assembly. Removal: 1) Remove seat (page 40). 2) Disconnect electrical connector. 3) Remove 2 nuts securing the light shroud and assembly.
  • Page 61 Maintenance Bulbs License Plate Light ! Caution - ensure the exhaust is cool prior to working on the rear light. 1) Remove fixing bolt securing the assembly and unplug the cable/wiring . 2) Replace the assembly complete.

  • Page 62: Air Filter

    Maintenance Air Filter The air filter is located under the seat. To access the filter, remove the seat (see page 38) . Remove the lid from the air clearer assembly which is secured by 4×screws. The filter can then be lifted out of the assembly.

  • Page 63: Wheels/Steering

    Maintenance Wheels/Steering Prior to every ride, the steering should be checked to ensure there is a smooth action turning the handlebars from one full lock to the other. To check the steering bearings, apply the front brake to prevent the wheel from turning. Rock the bike to and fro, feeling for any movement/play in the bearings.
  • Page 64 Grip the wheel and rock from side to side, checking for movement/free play at the hub/bearings. If there is any free play, have the bike checked by a Megelli dealer. Inspect the rims before each ride for any form of damage. Any dents, cracks or defects should be checked by a...

  • Page 65: Tyres

    Maintenance Tyres The condition of the tyres should be checked prior to every ride. Check tyres for damage including cuts, splits or bulges Check air pressure (see capacities) Ensure there is sufficient tread to meet legal requirements Check there are no foreign bodies embedded in the tyres ▲...

  • Page 66: Technical Specification

    Technical Specification Note: Specifications are subject to change without prior notice. Engine Cylinder Arrangement Single Cylinder Cooling system Liquid Cooled Compression Ratio 11.5:1 Carburetor Type TK MV34 Idle Speed(rpm) 1500±100 Valve Train SOHC Lubrication System Forced and Wet Sump Maximum Speed 140KM/h Oil Capacity 1500ml...

  • Page 67: Transmission

    Technical Specification Transmission Clutch Wet Type and Multi-Plates Gear Box 6 Speed Gear Change Gear Ratios-1st 2.583 -2nd 1.800 -3rd 1.333 -4th 1.100 -5th 0.958 -6th 0.880 Primary Reduction 2.909 Final Reduction 2.846(37/13) Gear Shift pattern 1-N-2-3-4-5-6 Final Drive Type Chain Final Drive Cushioned...

  • Page 68: Electrical

    Technical Specification Electrical Generator 12 pole three-phase full-wave DC Generator Ignition C.D.I Starter Electrical Starter Battery 12V8AH Sealed Maintenance Free Spark plug RG6YC Fuse Bulb – Headlight(high beam) 12V 55W Headlight(dipped) 12V 55W Tail Light 12V 0.23W-LED Rear Brake Light 12V 0.58W-LED Indicator 12V 2W- LED...

  • Page 69: Dimensions

    Technical Specification Dimensions Overall Height 1060mm Overall Length 1990mm Overall Width 780mm Seat Height 800mm Wheel Base 1350mm Ground Clearance 150mm Weight(Dry) 135Kg Maximum Weight 280Kg...
  • Page 70 Technical Specification Chassis Frame - Type Multi Twin Spar Trellis Configuration - Steering Head Angle 30 Degree Suspension -Front Conventional - Rear Fast Ace – Mono-Shock Wheel-Front Rim Cast Aluminium Rim 2.75 - 17 -Rear Rim Cast Aluminum Rim 3.50-17 Tyre-Front CST 100/70-17TL-Tubeless -Rear...

  • Page 71: Capacities

    Technical specification Capacities Fuel Tank-Full 11 litre -Reserve 1 litre Engine Sump 1.5 litre Brake Fluid DOT4 or DOT3...

  • Page 72: Fluid Grade

    Technical specification Fluid Grade Fuel Unleaded with min. octane #90 SJ 5W-40 Brake DOT4 or DOT3 Chain Lubricant Bespoke chain lubricant or SAE 80 or 90 weight gear oil...

  • Page 73: Cleaning/Care

    Using a chain and or engine cleaner/ degreasing agent will assist in the removal of excess grease/ Lubricant. These must be used according to the manufacture’s instructions and any detrimental effect is out of the control of Megelli.
  • Page 74 Cleaning/Care ▲ Warning Avoid applying polish/wax or any substance to the contact points eg seat, handlebar grips which will make them slippery. ! Caution When using proprietary cleaners, ensure they do not have an adverse effect on the area being cleaned. ﹗Caution Do not use a high pressure washer as this may cause damage to the seals, drive chain and the electrical system..

  • Page 75: Storage

    Storage If the motorcycle is not going to be used for more than 30 days, it is advisable to perform the following to ensure it does not deteriorate. Wash and thoroughly clean the bike (see Cleaning/ Care section). Fill the tank with fuel . Ensure the bike is dry .

  • Page 76: Warnings

    Warning After storage, replace the battery. Clean the bike . Perform the standard pre-ride checks. Start the bike and initially ride at low speed to ensure all aspects of the bike are functioning correctly...

  • Page 77: Environmental

    Care for the Environment By riding a Megelli you are already using an environmentally friendly form of transport and contributing to congestion reduction. Megelli is conscious of the effect transport has on the environment and strives to produce efficient motorcycles during their working life and also in the production process.

  • Page 78: Parts

    Parts Genuine Megelli parts should always be used to replace any items on your Megelli motorcycle. Use of non-genuine parts may have an adverse effect on the performance of the bike and their use will invalidate any warranty. Genuine parts can be sourced from authorized Megelli dealers and can be viewed at...

  • Page 79: Warranty

    Warranty The terms of the warranty offered with Megelli motorcycles are detailed within the ‘Warranty information and Service Schedule’ booklet which should accompany the motorcycle for the duration of its life. The terms explained in this booklet must be adhered to so in the event any item requires replacing or rectification, it can be conducted within these...
  • Page 80 Maintenance Schedule Summary The following tables indicate the minimum intervals for checks and lubrication. – marked X. Further details can be found in the specific section in the manual. Table 1: lubrication Interval 6,000 kms (4,000 miles) 12,000 kms (8,000 miles) Items OR 6 months OR 12 months...
  • Page 81 Maintenance Schedule Summary Table 2: Checks Initial 1,000kms (600 miles) 4,000kms (2500 miles) 7,000kms (4500 miles) Period OR 3 months OR 12 months OR 24 months Items Cylinder Head bolts and Exhaust pipe bolts Cam Chain Tighten Tighten Air Cleaner 3000km Valve Gap Spark Plug...
  • Page 82 Maintenance Schedule Summary Table 2: Checks (continued) Initial 1,000kms (600 miles) 4,000kms (2500 miles) 7,000kms (4500 miles) Period OR 3 months OR 12 months OR 24 months Items Drive Chain Brake Hoses Replace every 4 years Brake Oil Replace every 2 years Brakes Tyres Steering System...
  • Page 83 WWW. .COM...

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