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Save Power
with
Sun-Power
Australian made XP Series Automatic Gate Operators
Smart & Green Auto Gate Operators
Installation Guide & Owner's Manual
Please DO NOT attempt installation
without reading
then following this manual
&
Take your time - Read the Manual - Get it right – Enjoy the benefits
Technical support is available if, after having read these instructions, you require assistance
This Instruction Booklet/Owner's Manual, should be retained by Gate owner for future reference.
Further copies are available on our web site
Sun-Power Auto Gates
129 Gladstone Street, Fyshwick ACT 2609
Ph: 02-6280 4655 02-6280 4783 Fax: 02-6280 7592
email
.sungate@bigpond.net.au
www.sungateaustralia.net
This Manual is available on the website
©
V07-2014
Page 1 of 24

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  • Page 1 Save Power with Sun-Power Australian made XP Series Automatic Gate Operators Smart & Green Auto Gate Operators Installation Guide & Owner’s Manual Please DO NOT attempt installation without reading then following this manual & Take your time - Read the Manual - Get it right – Enjoy the benefits Technical support is available if, after having read these instructions, you require assistance This Instruction Booklet/Owner’s Manual, should be retained by Gate owner for future reference.
  • Page 2: Table Of Contents

    Contents: Dear Installer/Owner 3 - 4 Introduction 3 - 4 Warning re wiring changes Installation Standard Installation Install Radio receiver & Antenna When to connect POWER Installation Procedure 5 - 10 Adjusting Limit Switches Side Mount Installation 10 - 11 Restricted side room 11 - 12 Out-swing Installation...
  • Page 3: Dear Installer/Owner

    You simply have to connect up the external devices such as Radio Receiver, Solar Panel, Antenna, Push buttons etc. The design features, in the SUN-POWER XP Series Gate Operators, will save you time on site, and the installation will be neat & tidy.
  • Page 4: Installation

    * XP Series Gate operators will drive a variety of Gate Styles, Sizes & Weights. Suitability is dependent on the quality of hinging and the force required at One Metre from the hinge center-point to open and close the gate, 15 Kg is the maximum for gates opening IN [PULL] and 7.5 Kg for gates opening OUT [PUSH]...
  • Page 5: Installation Procedure

    Fig 1. Standard Installation: *Where the distance is greater than 200mm the Secondary arm may need to be extended, contact Sun-Power if you need assistance. Refer page 10 if restricted side room Ensure that the gates swing freely and that all existing latches/padbolts/Chains etc are disabled or removed from the gate &...
  • Page 6 INSTALLING THE RADIO RECEIVER: Step 1. Ensure that Positive lead [RED] is disconnected and away from the Battery Positive terminal Step 2. Ensure Solar Panel [or Mains power] is NOT Connected to the Gate operator Step 3. Line up the ports on the radio receiver [Rx] with the 6 PRONGS on the Main circuit board - now slide the Radio Receiver [Rx] fully onto the 6 prongs at the bottom end of the main circuit board.
  • Page 7 4. If you have a Pair of Gates then………. Connect the Slave to the Master Unit with 2 Core Flex-Cable [Max load draw 8 Amp at 12 Volts] [Fig.8 cable - 75mm sq – 24/.020 minimum] Refer Fig. 3 All cabling must not be run in conjunction with any high voltage cables or electric fencing – if in doubt, seek advice from a qualified Electrician in Your State or Territory.
  • Page 8 © The XP Operators are set in the factory for a “Standard PULL Installation” When the Master Operator is placed on the LEFT HAND SIDE the wiring [from the inside [motor side] – looking out] Brown above Blue [ref. P. 15 - 16] When the Master Operator is located on the RIGHT HAND SIDE [ motor side - from the inside–...
  • Page 9 © Connect power [12v or 240v or Solar] to the Master Operator and connect the Battery 7. The Limit Switches may now be adjusted [If necessary] [See figure 5.] Each of the Master and Slave Operators has its own pair of cams, one to set the open position & one to set the closed position.
  • Page 10: Side Mount Installation

    Side Mount Installation: The XP Operator may be mounted sideways, with the long side against the Pier/Post, for extra flexibility. This feature is very useful for situations where … [Ref. P 10. Fig. 6]  The Gate must swing further than 90 degrees ...
  • Page 11 Restricted/Limited Side Room Installation - Continued: © Mark a point on the gate suitable for the gate bracket. Holding the gate bracket in position, measure the distance between the hole centers on the gate bracket & Primary arm. iii. Now move the primary arm to its maximum open position. Open the gate & measure the distance again [See figure 8].
  • Page 12: Out-Swing Installation

    Several factors must be considered to determine the most suitable arm length. These include  The drive through width required - The Placement of the XP Gate Operator - The location of the gate on the Post/Pier/Pillar . Direct support is available from SUN-POWER in these situations.
  • Page 13 Settings: Important: ALL adjustments to TRIM POTS/Dials must be done slowly and carefully with a correctly sized flat-blade screwdriver or Trim pot adjusting Tool Auto Close The Operator Control Board is supplied with a “JUMPER” installed on a 3 PIN Block. This allows the gate to automatically close after a specific period.
  • Page 14: Trim Pots - Settings

    XP Series Auto Gate Operator Trim Pots: Settings, locations and functions There are Six adjustable [6] Trim Pots 1. R 1 Auto Close: Clockwise = Minimum time 2. R 2 Motor 1 Auto reverse: Clockwise = Less power 3. R 8 Motor 2 Auto reverse: Clockwise = Less power 4.
  • Page 15 WARNING! fghfcxh 240v Wiring Diagram ONLY For Solar operator, refer to Solar Wiring Diagram Travel time clockwise = minimum time 3 pin block. Jumper on 1 & 2 = Auto Close Jumper on 2 & 3 = Manual Close Standard installation BLUE/BROWN polarity Standard installation Refer P.5 –...
  • Page 16 WARNING! SOLAR Wiring Diagram ONLY For 240v operator, refer to 240v Wiring Diagram Travel time clockwise = minimum time 3 pin block. Jumper on 1 & 2 = Auto Close Jumper on 2 & 3 = Manual Close Standard installation Standard installation BLUE/BROWN polarity BLUE/BROWN polarity...
  • Page 17: Sequence

    Sun-Power XP Circuit Board L.E.D Light Sequence XP Auto Gate Operators are fully factory tested [before shipping] to work as below. LED’s are located as follows [Refer to drawing below for approximate locations]  YELLOW – ‘travel time’ LED – top right hand of the board [Adjustable Ref.
  • Page 18: Anti-Clash Leaf Delay

    Anti – Clash Leaf Delay for Pairs of Gates. To avoid jamming there is a time delay between the movement of each gate. This delay may be independently adjusted for the Opening sequence & the Closing sequence. LEFT HAND Installations [Master Operator on the Left] - Dial “R 24” changes the Closing delay & “R 27”...
  • Page 19: Solar Wiring Detail

    100 Metres from Gate Operator using 6mm Fig.8 Cable [T/S 2 x 65/0.30]. All Sun-Power Auto Gate Operator Kits [Solar, 240v and 12v] are supplied complete with 9 Amp Hour SLA Battery. This battery should be checked regularly. Instructions for changing battery - refer Page 4 Quality 9 AH Batteries are available from Sun-Power and from most reputable battery suppliers.
  • Page 20: Electric Lock [El]

    Photoelectric safety beams can supplied for use with the XP Solar Gate Operator [but not when used with electric lock] please contact us if you require this [This is a Pre-Install application] Connecting the 433 mhz antenna The Sun-Power standard Radio Receiver [SP Rx 30 Plug-on] [Standard as from Jan 2009] is Piggy backed onto the Main Circuit Board it is located on the front Right hand corner.
  • Page 21: Trouble Shooting

    Other faults may be due to incorrect settings. Refer to “Settings” section on Page 13 of this manual to ensure all the settings are correct. All Sun-Power XP Gate Operators include a battery, check battery regularly Low battery power a. Re-charge battery. Check battery quality and replace if necessary.
  • Page 22 SP50DK Radio Keypad Factory default setting: Pin code 1: 1234 Pin code 2: 5678 Learning to receiver: 1. Enter the 4 digit pin number. (default PIN or your new pin if changed) 2. Then press and release the learn button on the receiver and red LED will come on. 3.
  • Page 23 Important: Holding down Program Button [Centre top] on Radio receiver Rx 30 will delete all previous coding Programming Sun-Power SP Tx 10 - 4 Channel radio transmitters to Sun-Power SP Rx 30 Plug-on radio receiver. Click and release the Program Button [the round black button on Radio Receiver [Rx30] - a red light should appear, then immediately Press &...
  • Page 24 Specifications & Freight Dimensions Sun-Power XP Series Auto Gate Operators Chassis & Case 245mm High x 140mm Wide x 335mm Deep Primary arm. Pivot centres 540 mm Secondary arm. Pivot centres 545mm Sizes & Weights of various Kits: XP 100 Single Kit 1 Ctn.

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