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Summary of Contents for Sundware Solar Pool System
- Page 1 Solar Pool Heating Systems Installation Manual...
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Page 2: Table Of Contents
Solar Pool System Installation Manual Table of Content Introduction ........................ -
Page 3: Introduction
By following this step by step guide, your system will meet the instal- lation standards recommended by the factory. In addition, because we’ve included techniques and tips gathered from experienced SUNDWARE contractors throughout the countries, using this instal- lation will save you time and eff ort. -
Page 4: Pipe And Pipe Fittings
Solar Pool System Installation Manual The planned placement of the panels should allow the panels to drain when the pool pump shuts off . The paint of the outdoor pipes and fi ttings should be UV resistant. Painted pipes and fi ttings will require additional maintenance. -
Page 5: Parts List
Solar Pool System Installation Manual PARTS LIST 1. Necessary items: C) CONTROLS K15CTRMMANUAL CONTROL KIT (one per system) includes : A) SOLAR PANELS : 1F15V21 1/2” PVC ball valve C15TS12 SOLAR PANEL 4’ x 12’ 1F15VCHECK 1 1/2” PVC check valve or C15TS10 SOLAR PANEL 4’... -
Page 6: Solar Collector Layout
Solar Pool System Installation Manual 6. Solar Collector Layout The most common solar collector installations are shown below: Fig (1): Single Row Fig (2): Double Row Fig (3): Single Row Spit Feed Fig (4): Series Feed Note: No more than two (2) arrays are allowed in series feed and no more than eight (8) collec-... -
Page 7: Solar Pool Heating Systems Components
Solar Pool System Installation Manual 7. Solar Pool Heating Systems Components Fig (5): Techno-Solis Solar Pool Heating System Components... - Page 8 The Solar pool system has the following components (see fi gure 5) 1. The SUNDWARE PANELS are the key to your system. They absorb the sun’s heat effi ciently and transfer the energy to the swimming pool water that is pumped through them.
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Page 9: Installation
Please read the complete manual before starting. If you have any installation problems or ques- tions, consult SUNDWARE GROUP’ distributor. Remember, serious damage may result from mal- function of the system and its components if instructions are not closely followed. -
Page 10: Flow Rate Through Array
Solar Pool System Installation Manual “A” Quantity of Panels 12’-9” 3,89 17’-0” 5,18 21’-3” 25’-5” 7,77 29’-9” 9,06 34’-0” 10,36 38’-3” 11,65 42’-6” 12,95 46’-9” 14,24 51’-0” 15,54 8.4 Flow Rate through Array The recommended fl ow rate through the array is 3 to 10 GPM (11 to 35 liters) per panel. A fl ow rate of 5 GPM (18 liters) is recommended. -
Page 11: Layout Of The Solar Panel Array
Solar Pool System Installation Manual Feed at the lowest point in the system and connect the return line from all panels to the highest point in the system. All piping should be sloped continuously downward, towards the existing pump and fi lter. -
Page 12: Solar Panels
Ensure that all return piping rises to a common high point. 8.9 Solar Panels The SUNDWARE solar panels are designed to resist expansion and contraction due to temper- ature variations. Even though the panels are made of resistant thermoplastic materials, care should be taken when they are handled to avoid contact with sharp surfaces. - Page 13 Solar Pool System Installation Manual Roof obstructions (see fi gure 10) or split arrays (see fi gure 11) require that a PVC grooved pipe to panel adaptor be inserted into the EPDM hoses. Each obstruction, or split, requires a split kit (see the part list in para 5-Optional Items).
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Page 14: Mounting The Solar Panel Array
Solar Pool System Installation Manual The feed line will be connected to the lowest point in the array and an end cap (item #6) will be installed at the other end of the array in the bottom header. The return line will be connected at the highest point in the array, opposite of the feed line, and an end cap (item #6) will be place in the other end of the top header of the array. -
Page 15: Flat Roofs
Solar Pool System Installation Manual rial and anchor to the roof. Extend the mounting strap across the array to theopposite end. At this point, pull the strap tight, tie a knot, put caulking and anchor it to the roof using a lag screw andwasher, 12”... - Page 16 Solar Pool System Installation Manual “A” Quantity of Panels 14’-9” 19’-0” 23’-3” 27’-6” 31’-9” 36’-0” 11,0 40’-3” 12,2 44’-6” 13,6 48’-9” 14,9 53’-0” 16,2 Fig(15): Flat Roof Rack...
- Page 17 Solar Pool System Installation Manual Fig (16): Low Pitched Roof Installation on low pitched roof with asphalt shingles, gravel or membrane, requires also a frame- work of pressure treated wood (see fi gure 16). In both cases, the framework is attached to the side of the house with a minimum of four steel cables (see fi gure 17).
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Page 18: Ground Mounting Rack
Solar Pool System Installation Manual 8.13 Ground Mounting Rack This type of rack may be enclosed to serve as a shed for the pool fi lter. For diff erent inclinations see dimensions “B” and “C” in fi gure (18). “B”... -
Page 19: Plumbing The System
Solar Pool System Installation Manual 8.14 Plumbing the System Feed and return connections to the array are made by inserting PVC grooved pipe to panel adaptor into the panel EPDM hose and gluing the PVC pipe to the adaptor. Never attempt to glue pipe directly to the solar panel header (see fi gure 12). -
Page 20: Plumbing Connections
Solar Pool System Installation Manual 8.15 Plumbing Connections Make a mock up with pipe fi ttings and the manual or automatic controller, to determine the piping requirements. Follow the instructions supplied by the manufacturer of the controller. After determining size requirements, cut out the appropriate amount of existing piping. - Page 21 Solar Pool System Installation Manual Fig (20): Rubber Coupling Fig (21): Rubber Coupling Installed Step (5): Verify that the panels are in position (the top edge of the header should be parallel to the horizontal line; the left edge of the very rst panel should be on the vertical line). Place a U-Shaped Bracket over the upper Rubber Coupling and mark the roof where the Hex Screw will penetrate.
- Page 22 Solar Pool System Installation Manual Step (6): Install a Rubber Coupling on the four outside remaining header corners using the Hose Clamps. On the feed and return corners, insert the Pipe to Panel Adapters, seen in Fig (23), into the Rubber Coupling using the end that resembles a header outlet. Secure with a Hose Clamp.
- Page 23 Solar Pool System Installation Manual Fig (26): Hold straps The bottom Strap is always located 12” above the bottom header. The remaining Strap(s) are equally spaced between the bottom Strap and the top header. You may want to use a chalk line to mark this spacing before you install the panels by measuring down from the top horizontal line;...
- Page 24 Solar Pool System Installation Manual 10. Bottom End Plumbing A typical plumbing layout is shown in Fig (30). The tie-in for the solar plumbing is always down- stream of the lter. You may use 1½” PVC pipe for the bottom end plumbing; however, you should use 2”...
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Page 25: Pipe Layout
Solar Pool System Installation Manual valve on the solar return line above the tee, with the direction of ow going into the tee. Most accessories including auxiliary heaters, chlorine feeders, Pool cleaner pumps should be on the return line after the tee. Automatic pool cleaner pumps must be run at night when the solar is o or during the day only after the solar is already running. -
Page 26: Typicalautomatic Control System
The following describes a typical 3-way automatic control system, its components and opera- tion (see fi gure 32).Always refer to the SUNDWARE catalog for the exact details of operation, maintenance and installation. Mount the automatic control system in a convenient location near the pump and existing pool piping. -
Page 27: System Check Start-Up
Solar Pool System Installation Manual 12.3 System Check Start-Up Turn the pool on and let it run 10 minutes before turning on the Solar Pool Heating System. Turn the automatic controller to the “ON” position and for the manual controller open the 2 or 3 way valve slowlyand check the following: a. -
Page 28: Special Roof Requirements
Solar Pool System Installation Manual 13. Special Roof Requirements Variations in the installation procedures are outlined below. Consult the technical support for other types of roof installations. 13.1 Flat Tile or Barrel Tile Roofs: The mounting hardware is attached to the tile using Tapcon Screws supplied with the kit (you must specify tile roof when ordering). -
Page 29: Operating And Check-Out Procedures
Solar Pool System Installation Manual 14. Operating and Check-Out Procedures 1. Final Visual Inspection Check the following items: • Verify that the check valves, control valves and vacuum breakers are installed properly. • Verify that all plastic collector clamp clips are tight. -
Page 30: Troubleshooting Guide
15. Troubleshooting Guide The troubleshooting guide outlines procedures for determining and correcting problems which may occur with the SUNDWARE Solar heating System. It deals with problems, components and corrective action. Several common problems are outlined with simple corrective measures which may be made by the homeowner. - Page 31 Solar Pool System Installation Manual Power supply Check fuses, circuit breakers and wiring to the controller. Wiring Remove cover plate and check for loose wires Measure the voltage at the valve motor terminals with a voltmeter Motorized valve and fl ip the “TEST ON and “OFF” switch. If the voltage is correct and Control does not the valve does not turn, it must be replaced.
- Page 32 EUROPE NORTH AMERICA THE MARKETING TEAM TEL: 1 888 765-2473 SUNDWARE TRADING LTD www.techno-solis.com 77 STROVOLOS, STROVOLOU NICOSIA, CYPRUS TEL: +357-22-589371 MOB: +357-22-99-266919 EMAIL: sales@sundwaretrading.com...
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