Cata-Dyne WX Series Installation & Operation Instructions

Cata-Dyne WX Series Installation & Operation Instructions

Standard heater applications

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STANDARD HEATER APPLICATIONS

INSTALLATION & OPERATION INSTRUCTIONS
The Cata-Dyne™ heater can be used in all
industrial indoor locations where a source of
infrared radiant heat is required, providing
adequate ventilation is available.
CERTIFICATION
Model WX (Series X) & MKII Cata-Dyne™
Explosion-proof, flameless infrared catalytic gas
heaters are certified by the Canadian Standards
Association (CSA) for use in Class I, Divisions 1
and 2, Group D hazardous (classified) locations
and FM Approvals, for use in Class I, Division
1, Group D hazardous (classified) locations,
temperature code T2C at an ambient temperature
of 40ºC (104ºF). WXS models are suitable for
Class I, Division I, Group D, temperature code
T2B at an ambient temperature of 40°C (104°F).
Models WX & MKII are certified ATEX/CE for use
in gas environments, Category 2, Zone 1 & 2,
Group IIA.
The Model BX (Series G) Cata-Dyne™ heater
is certified by CSA and FM for use in general
industrial non-hazardous locations. Models listed
are certified for industrial use only, for either
natural gas or propane gas. CSA approved models
are equipped for high altitudes: 0 - 4,500 ft. (0-
1,370 m) above sea level.

INSTALLATION

To ensure maximum efficiency of your Cata-
Dyne™ heater, it should be installed with the
heating surface positioned plus or minus 45° from
the vertical plane at a height of no more than
8 ft. (2.44 m). All heaters must be installed in
accordance with the latest revisions of the codes
described in table 4 and in accordance with any
local codes and regulations. Before installing the
heater, all information on the heater nameplate
must be carefully reviewed. The nameplate lists all
the fuel and electrical requirements for the heater.
WARNING:
alteration, excessive vibration, service or maintenance
can cause property damage, injury or death. Read the
installation, operating and maintenance instructions
thoroughly before installation or servicing this equipment.
Æ
BKI
1418
Table 1
Cata-Dyne™ Heater - Models Available - CSA Only
Approved for use in Class I, Division 1 and 2, Group D hazardous (classified) locations by both FM and CSA T-Code T2C @ 40°C Ambient
Specifications (Btu/hr Input Ratings)
For Both Natural and Propane Gas
Model Number
Max. Btu/hr
WX 6 x 6
1,250
WX 6 x 12
2,500
WX 6 x 24
5,000
WX 6 x 60
12,500
WX 8 x 8
2,222
WX 10 x 12
4,167
WX 12 x 12
5,000
WX 12 x 24
10,000
WX 12 x 36
15,000
WX 12 x 48
20,000
WX 12 x 60
25,000
WX 12 x 72
30,000
Approved for use in Class I, Division 1 and 2, Group D hazardous (classified) locations by both FM and CSA T-Code T2C @ 40°C Ambient
Model Number
MKII 12x12
MKII 12x24
MKII 18x24
MKII 18x48
MKII 24x24
MKII 24x48
Approved for use in general industrial non-hazardous locations by both FM and CSA
Specifications (Btu/hr Input Ratings)
For Both Natural and Propane Gas
Model Number
Max. Btu/hr
LPG
NAT
BX 6 x 6
1,250
1,500
BX 6 x 12
2,500
3,000
BX 6 x 24
5,000
6,000
BX 6 x 60
12,500
15,000
BX 8 x 8
2,222
2,667
BX 10 x 12
4,167
5,000
BX 12 x 12
5,000
6,000
BX 12 x 24
10,000
12,000
BX 12 x 36
15,000
18,000
BX 12 x 48
20,000
24,000
BX 12 x 60
25,000
30,000
BX 12 x 72
30,000
36,000
Approved for use in Class I, Division 1, Group D hazardous (classified) locations by FM, T-code T2B at 40°C ambient
Model Number
WXS 6 x 6
WXS 6 x 12
WXS 6 x 24
WXS 8 x 8
WXS 10 x 12
WXS 12 x 12
WXS 12 x 24
The WX Series Cata-Dyne™ features an improved efficiency catalyst pad that required nearly 33%
less fuel to generate the same value as our BX Series Cata-Dyne™ heater.
5918 Roper Road, Edmonton, Alberta, Canada T6B 3E1
Telephone: (780) 466-3178 Fax: (780) 468-5904
E-mail: info@ccithermal.com
Improper installation, adjustment,
WX Model (Series X)
Model Number
Max. kW
Max. Btu/hr
0.366
WX 18 x 24
0.732
WX 18 x 30
1.464
WX 18 x 36
3.661
WX 18 x 48
0.651
WX 18 x 60
1.220
WX 18 x 72
1.464
WX 24 x 24
2.929
WX 24 x 30
4.393
WX 24 x 36
5.857
WX 24 x 48
7.322
WX 24 x 60
8.786
WX 24 x 72
MK II Model (Series X)
Specifications (Btu/hr Input Ratings)
For Both Natural and Propane Gas
Max. Btu/hr
5,000
10,000
15,000
30,000
20,000
40,000
BX Model (Series G)
Model Number
Max. kW
Max. Btu/hr
LPG
NAT
LPG
0.366
0.439
BX 18 x 24
15,000
0.732
0.879
BX 18 x 30
18,750
1.464
1.757
BX 18 x 36
22,500
3.661
4.393
BX 18 x 48
30,000
0.651
0.781
BX 18 x 60
37,500
1.220
1.464
BX 18 x 72
45,000
1.464
1.757
BX 24 x 24
20,000
2.929
3.514
BX 24 x 30
25,000
4.393
5.272
BX 24 x 36
30,000
5.857
7.029
BX 24 x 48
40,000
7.322
8.786
BX 24 x 60
50,000
8.786
10.543
Specifications (Btu/hr Input Ratings)
For Both Natural and Propane Gas
Max. Btu/hr
1,750
3,500
7,000
3,111
5,833
7,000
14,000
Head Office & Factory:
Toll Free: 1-800-661-8529
www.ccithermal.com
M20724-009 Date of Issue: July 2010
Specifications (Btu/hr Input Ratings)
For Both Natural and Propane Gas
Max. kW
15,000
4.393
18,750
5.491
22,500
6.590
30,000
8.786
37,500
10.983
45,000
13.179
20,000
5.857
25,000
7.322
30,000
8.786
40,000
11.715
50,000
14.644
60,000
17.572
Max. kW
1.464
2.929
4.393
8.786
5.857
11.715
Specifications (Btu/hr Input Ratings)
For Both Natural and Propane Gas
Max. kW
NAT
LPG
NAT
18,000
4.393
5.272
22,500
5.491
6.590
27,000
6.590
7.908
36,000
8.786
10.543
45,000
10.983
13.179
54,000
13.179
15.815
24,000
5.857
7.029
25,000
7.322
7.322
36,000
8.786
10.543
48,000
11.715
14.058
60,000
14.644
17.572
Max. kW
0.513
1.025
2.050
0.911
1.708
2.050
4.100

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Summary of Contents for Cata-Dyne WX Series

  • Page 1 Dyne™ heater, it should be installed with the heating surface positioned plus or minus 45° from The WX Series Cata-Dyne™ features an improved efficiency catalyst pad that required nearly 33% the vertical plane at a height of no more than less fuel to generate the same value as our BX Series Cata-Dyne™...
  • Page 2: Specifications

    WXS 12 x 24 14,000 14,000 4.100 4.100 The WX Series Cata-Dyne™ features an improved efficiency catalyst pad that required nearly 20% less fuel to generate the same value as our BX Series Cata-Dyne™ heater. Table 3 All Cata-Dyne™ Heaters All Cata-Dyne™ Heaters All Cata-Dyne™...
  • Page 3 Piping FIGURE 2 A main shut-off valve must be installed upstream of all auxiliary heater controls. The 100% safety shut-off valve and appliance regulator (natural gas heaters only) must be installed in the upright position (horizontally). The thermostatic temperature controller should be installed with the dial shaft in the horizontal position.
  • Page 4: Shut Down

    Class I, Division 2, up to 10 ft. (3 m.) from the building in any direction. Refer to figures 7 and 8. All Cata-Dyne™ heaters are supplied with a Safety Shut-Off Valve (SSOV)/Thermocouple assembly to ensure the safe Class I, Division 2, between 10 ft. (3 m.) and operation of the heater.
  • Page 5: Spot Heating

    If the building requires only one heater, place the Infrared energy travels in straight lines from the face of the Cata-Dyne™ heater as close as possible to the center of the Cata-Dyne™ heater covering approximately 160° of an arc longest wall.
  • Page 6: Ordering Information

    Warranty is void if Cata-Dyne™ heaters are used with sour, dirty or wet gas, or where sulphur content is greater than ORDERING INFORMATION allowable for utility gas specifications.
  • Page 7 It is recommended to run the service vehicle at fast idle while starting the heater. Cata-Dyne™ heaters are designed to use clean fuel and to be used in non-contaminated atmospheres. Sulphur compounds in the fuel or atmosphere will poison the catalyst bed over a period of time and render the heater inoperative.
  • Page 8 5918 Roper Road, Edmonton, Alberta, Canada T6B 3E1 Phone: (780) 466-3178 Fax: (780) 468-5904 www.ccithermal.com PLEASE ADHERE TO INSTRUCTIONS PUBLISHED IN THIS MANUAL. Failure to do so may be dangerous and may void certain provisions of your warranty. For further assistance, please call: 24 Hr.

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