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86-87 TA200 FATCAT
Service manual
Honda 86-87 TA200 FATCAT Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Important Safety Notice
Contents
General Information
General Safety
Service Rules
Carburetor Identification Number
Engine Serial Number
Frame Serial Number
Model Identification
Specifications
Torque Values
Standard Torque Values
Tools
Valve Seat Cutter
Cable & Harness Routing
Noise Emission Control System
Lubrication Diagram
Lubrication Service Information
Lubrication Specifications
Lubrication Troubleshooting
Whitish Exhaust Gass
Engine Oil
Oil Change
Oil Filter Rotor and Screen
Oil Level Check
Oil Pump Removal
Oil Pump Inspection
Oil Pump Installation
Lubrication Points
Table of Contents
Maintenance
Fuel Line
Fuel Strainer Screen
Maintenance Schedule
Fuel Line
Fuel Strainer Screen
Throttle Operation
Air Cleaner
Carburetor-Choke
Spark Plug
Valve Clearance
Carburetor-Idle Speed
Chain Slack Inspection
Drive Chain
Chain Slack Adjustment
Brake Shoe Wear
Drive Chain Slider
Front Brake
Rear Brake
Brake System
Front Br Ake Lever Free Play
Rear Brake Pedal Free Play
Rear Brake Pedal Height
Brake Lock Lever
Clutch System
Headlight Aim
Gearshift Pedal Pivot
Side Stand
Suspension
Spark Arrester
Nut, Bolt, Fastener
Kg /CM
Psi
Wheel
Steering Head Bearing
Cylinder Compression
Fuel System Service Information
Fuel System Specifications
Fuel System Tool
Engine Cranks but Won't Start
Fuel System Troubleshooting
Hard Starting or Stalling after Starting
Rough Idle
Fuel Tank
Air Cleaner Case
Carburetor Disassembly
Carburetor Removal
Throttle Valve Removal
Float and Jets
Carburetor Assembly
Float Level Inspection
Throttle Valve
Air Screw Adjustment
Carburetor Installation
High Altitude Adjustment
Kg -M
Engine Removal/Installation
Ft-Lbj
Engine Removal
Engine Installation
Cylinder Head/Valves
Ft -Ib)
Kg-M
Cylinder Head/Valves Service Information
Cylinder Head/Valves Specifications
Cylinder Head/Valves Torque Values
Compression too High
Cylinder Head/Valves Tools
Cylinder Head/Valves Troubleshooting
Low Compression
Cylinder Head Cover Removal
Cylinder Head Cover Disassembly
Rocker Arm
Rocker Arm Shaft
Camshaft Removal
Cylinder Head Disassembly
Cylinder Head Removal
Velve Stem-Ta-Guide Clearance
Valve Guide Replacement
Valve Seat Cutters
Valve Seat Inspection/Refacing
Valve Seat Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Cylinder Head Cover Assembly
Cylinder Head Cover Installation
Cylinder/Piston
Cylinder/Piston Service Information
Cylinder/Piston Specifications
Cylinder/Piston Troubleshooting
Low or Unstable Compression
Cylinder Inspection
Cylinder Removal
Piston Inspection
Piston Installation
Piston Ring Installation
Piston/Cylinder Installation
Cylinder Installation
Clutch/Kick Starter/Gearshift Linkage
Clutch/Kick Starter/Gearshift Linkage Service Information
Clutch/Kick Starter/Gearshift Linkage Specifications
Clutch/Kick Starter/Gearshift Linkage Tools
Clutch/Kick Starter/Gearshift Linkage Torque Values
Clutch Slips When Accelerating
Clutch will Not Disengage
Clutch/Kick Starter/Gearshift Linkage Troubleshooting
Hard to Shift
Right Crankcase Cover Removal
Right Crankcase Cover Disassembly
Centrifugal Clutch
Weight Lining Inspection
Manual Clutch Removal
Manual Clutch Inspection
Manual Clutch Installation
Gearshift Linkage
Kick Starter
Right Crankcase Cover Installation
Alternator/Starter Clutch
Alternator/Starter Clutch Service Information
Alternator/Starter Clutch Torque Values
Alternator/Starter Clutch Troubleshooting
Engine Does Not Turn When Operating Starter Motor
Left Crankcase Cover Removal
Flywheel Removal
Stator Replacement
Flywheel Installation
Starter Clutch Disassembly/Assembly
Starter Clutch Inspection
Left Crankcase Cover Installation
Crankcase/Crankshaft/Transmission
Crankcase/Crankshaft/Transmission Service Information
Crankcase/Crankshaft/Transmission Specifications
Crankcase/Crankshaft/Transmission Tools
Crankcase/Crankshaft/Transmission Torque Values
Crankcase/Crankshaft/Transmission Troubleshooting
Crankshaft Noisy
Crankcase Separation
Transmission Disassembly
Transmission Inspection
Transmission Bearing Replacement
Left Crankcase
Right Crankcase
Crankshaft Inspection
Crankshaft Removal
Crankshaft Installation
Crankcase Assembly
Front Wheel/Brake/Suspension/Steering
Front Wheel/Brake/Suspension/Steering Service Information
Front Wheel/Brake/Suspension/Steering Specifications
Front Wheel/Brake/Suspension/Steering Torque Values
Front Wheel Wobbling
Front Wheel/Brake/Suspension/Steering Tools
Front Wheel/Brake/Suspension/Steering Troubleshooting
Hard Steering
Handlebar Installation
Handlebar Removal
Front Wheel Inspection
Front Wheel Removal
Wheel Bearing
Tires Removal
Tire Repair
Tires Assembly
Brake Drum
Brake Lining
Brake Panel Disassembly
Brake Panel Assembly
Front Fork Disassembly
Front Fork Removal
Bushing/Back-Up Ring
Fork Tube/Fork Slider/Piston
Front Fork Inspection
Fork Tube
Capacity
Recommended Oil
Specified Level
Steering Stem Removal
Bearing Races Inspection
Bearing Races Replacement
Steering Stem Installation
Rear Wheel/Brake/Suspension Service Information
Rear Wheel/Brake/Suspension Specifications
Rear Wheel/Brake/Suspension Torque Values
Rear Wheel/Brake/Suspension Tools
Rear Wheel/Brake/Suspension Troubleshooting
Soft Suspension
Wobble or Vibration in Motorcycle
Axle
Rear Wheel Inspection
Rear Wheel Removal
Rear Wheel Rim Runout
Wheel Bearings
Rear Wheel Assembly
Rear Wheel Installation
Brake Drum Inspection
Brake Lining Inspection
Shock Absorber Disposal Procedure
Spring Inspection
Swingarm Inspection
Swingarm Removal
Pivot Bushing Replacement
Swingarm Installation
Fenders/Exhaust Muffler Service Information
Seat Removal/Installation
Side Covers Removal/Installation
Front and Rear Fender Removal/Installation
Exhaust Pipe/Muffler Removal/Installation
Engine Starts but Stops
Ignition System Service Information
Ignition System Specifications
Ignition System Troubleshooting
CDI Unit
Performance Test
Alternator Exciter Coil
Ignition Coil
Primary Circuit Inspection
Secondary Circuit Inspection
Ignition Timing
Pulse Generator
Battery/Charging System
Battery/Charging System Service Information
Battery/Charging System Specifications
Battery/Charging System Troubleshooting
No Power - Key Turned on
Battery Charging
Battery Removal/Installation
Charging System Leaking Test
Charging Coil Inspection
Charging Voltage Inspection
Regulator/Rectifier
Starter System
Starter Motor will Not Turn
Starter System Service Information
Starter System Specifications
Starter System Troubleshooting
Commutator Inspection
Starter Motor Brush Inspection
Starter Motor Removal
Case Inspection
Starter Relay
Headlight Beams Do Not Shift When Hi-Lo Switch Is Operated
Light Does Not Come on When Light Switch Is Turned on
Lights/Switches Service Information
Lights/Switches Troubleshooting
Headlight Bulb Replacement
Headlight Case Removal/Installation
Neutral Indicator Lamp
Neutral Switch
Taillight Bulb Replacement
Engine Stop Switch
Handlebar Switch
Ignition Switch Inspection
Ignition Switch Removal
Wiring Diagram
Engine Does Not Start or Is Hard to Start
Troubleshooting
Engine Lacks Power
Poor Performance at Low (and High Speeds)
Poor Handling
Poor Performance at High Speeds
Under Charge/Over Charge of the Battery
Weak or no Spark
Index
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8S-B7
:'l"R200
F
A
T
CAT™
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Table of Contents
Troubleshooting
Lubrication Service Information
21
Fuel system troubleshooting
48
Cylinder head/valves troubleshooting
66
Cylinder/piston service information
81
Clutch/kick starter/gearshift linkage troubleshooting
90
Alternator/starter clutch service information
109
Crankcase/crankshaft/transmission troubleshooting
118
Front wheel/brake/suspension/steering troubleshooting
132
Rear wheel/brake/suspension troubleshooting
158
Ignition system service information
177
Battery/Charging System service information
183
Starter System Service Information
189
Lights/Switches Service information
193
Troubleshooting
199
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