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Summary of Contents for Tronair 5010
- Page 1 Operation & Service Manual Model: 5010 Hydraulic Power Unit 05/2004 - Rev. 01 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
- Page 2 REVISION DATE TEXT AFFECTED 5/2004 pg. 24 Modified part number on item...
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Page 3: Table Of Contents
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid TABLE OF CONTENTS PAGE Figure 1 External Components ..............................1 Figure 2 Internal Components ..............................1 Figure 3 Hydraulic Schematic ..............................2 Figure 4 Electrical Schematic ..............................3 GENERAL DESCRIPTION ............................ -
Page 4: Figure 1 External Components
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid FIGURE 1 External Components FIGURE 2 Internal Components 05/2004 | Rev. 01 Page | 1... -
Page 5: Figure 3 Hydraulic Schematic
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Hydraulic Schematic (Standard Models) FIGURE 3 Hydraulic Schematics 05/2004 | Rev. 01 Page | 2... -
Page 6: Figure 4 Electrical Schematic
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid FIGURE 4 Electrical Schematic 05/2004 | Rev. 01 Page | 3... -
Page 7: General Description
Hydraulic Power Unit - MIL-PRF-5606 Fluid This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. -
Page 8: Operation
4.1.1 Training Be sure that all personnel that will use the machine read the operating manual and receive training. We encourage customers to call Tronair to discuss any operating or testing requirements. 4.1.2 Use of the HPU Reservoir It is suggested that the integral reservoir be used whenever possible. Use of this reservoir eliminates any possibility of cavitating the pump. -
Page 9: Sample Valve
If additional bleeding is required, proceed with the following steps: Connect the pressure and return hoses together. (Kits containing the necessary fitting(s) are available from Tronair) If the unit is equipped with pressure and return ball valves, open the ball valves prior to starting the unit. -
Page 10: Abbreviated Operating Instructions
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid BLEEDING AIR FROM SYSTEM WARNING! Failure to open the return ball valves will cause hose or valve rupture. Property damage and personal injury can result. Place the reservoir selector valve in the “Hydraulic Power Unit” position. -
Page 11: Maintenance
SELECTOR VALVE MAINTENANCE The Reservoir Selector Valve has been assembled with special grease (Tronair #H-2132) that is compatible with Skydrol. It is recommended that this valve be disassembled and re-lubed every two (2) years, or if there is any sign of external leakage. -
Page 12: Parts List Index
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid PARTS LIST INDEX When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. Reference the following pages for ordering information of Replacement Parts and Kits. Description Page Bypass Valve ................................17 Crossover Check (Option D) ............................ -
Page 13: External Components
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid External Components Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......TS-1482-01 ........... Handle ............... 1 2 ......HC-1056-01 ........... Valve, Bypass ............1 3 ......EC-1044 ............Switch, Starter (All Voltages) ........1 4 ...... -
Page 14: Internal Components
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Internal Components Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......Z-1834 ............Manifold ..............1 2 ......HC-1058 ............Valve, Check .............. 1 05/2004 | Rev. 01... -
Page 15: Electrical Components
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Electrical Components Starter 60 H Switch Motor Heater Wire Power Cord EC-1044 EC-1186-01 EC-1202-W51 EC-1252-01*43.0 EC-1170-01*0600 EC-1044 EC-1186-02 EC-1202-W50 EC-1252-01*43.0 EC-1170-01*0600 EC-1044 EC-1186-01 EC-1202-W45 EC-1252-01*43.0 EC-1170-01*0600 EC-1044 EC-1186-02 EC-1202-W43 EC-1252-01*43.0 EC-1170-01*0600 EC-1044... -
Page 16: Reservoir Selector Valve
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Reservoir Selector Valve Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......HC-1074 ............Selector, Valve 3/4 ............VALVE REPLACEMENT PARTS 2 ......HC-1075 ............Handle, Valve ............. 1 NOTE: For replacement of parts other than what is listed, a complete valve (Item 1) must be purchased. -
Page 17: Reservoir Sub-Assembly
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Reservoir Sub-Assembly Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......G-1351-04 ............. Rivet, 1/8" diameter x ¼" Grip ........4 2 ......HC-1030 ............Assembly, Filler/Breather ........... 1 3 ...... -
Page 18: Pump/Motor Assembly
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Pump/Motor Assembly Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......HC-1393-11 ........... Mount, Pump/Motor ........... 1 2 ......H-2227............Coupling Spider ............1 3 ......H-2224-03 ............. Coupling Body (Motor) ..........1 4 ...... -
Page 19: Filter Assembly
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Filter Assembly Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......HC-1083 ............Assembly, Filter ............1 FILTER REPLACEMENT PARTS 2 ......K-1414 ............Kit, Filter Element ............1 3 ...... -
Page 20: Bypass Valve
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Bypass Valve Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......HC-1056-01 ........... Assembly, Valve ............1 2 ......HC-1076 ............Handle, Valve ............. 1 3 ......HC-2000-012 ..........O-ring ................. 1 05/2004 | Rev. - Page 21 Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Sample Valve Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......HC-1202-01 ........... Assembly, Valve ............1 VALVE REPLACEMENT PARTS 2 ......HC-1203 ............Handle, Valve ............. 1 3 ......
- Page 22 Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Dual System (Option C) Crossover Check (Option D) Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......TF-1039-01*180 ..........Assembly, Return Hose ..........2 2 ......TF-1037-01*180 ..........Assembly, Pressure Hose .......... 2 3 ......
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Page 23: Pyrometer (Option K)
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Pyrometer (Option K) Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......HC-1093 ............Pyrometer ..............1 2 ......N-2204-04-S ..........Connector, Pipe ............1 3 ......N-2219-14 ............. Nipple, Pipe ¼" NPT x 3" long ........1 05/2004 | Rev. -
Page 24: Hourmeter (Option F)
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Hourmeter (Option F) Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......S-1072 ............Cover ................. 1 2 ......EC-1070 ............ Transformer: ............1 208V/60Hz, 380V/50Hz, 575V/60Hz, 415V/50Hz 2 ...... -
Page 25: Return Filter Assembly (Option W)
Model: 5010 Hydraulic Power Unit - MIL-PRF-5606 Fluid Return Filter Assembly (Option W) Part numbers given for MIL-PRF-5606 Fluid Type Units only. ITEM PART NUMBER DESCRIPTION 1 ......HC-1453 ............Assembly, Filter ............1 3 ......HC-1454 ............Element, Filter ............1 FILTER REPLACEMENT PARTS 2 ...... -
Page 27: Appendix I Instrument Certification Notice
APPENDIX I Instrument Certification Notice... - Page 29 Note that Tronair, Inc. does not supply certificates of calibration on flow meters or pyrometers unless requested at the time of placed order. These instruments are considered reference indicators only and are not critical to the test(s) being performed on the aircraft.
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Page 31: Appendix Ii
APPENDIX II Lincoln Motor Manual... -
Page 37: Appendix Iii
APPENDIX III Continental Hydraulics Service Booklet PVR6-"G" Design Series Pumps... -
Page 47: Appendix Iv
APPENDIX IV MSDS Hydraulic Fluid...
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