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brano industries (pty) ltd.
p.o. box 277, bramley, 2018, rep. of south africa.
tel +27 (011) 887-0625
e-mail:- sales@brano.co.za ; web:- www.brano.co.za
"pro-alpha 2000"
Installer's Instruction Manual
Automatic Domestic Garage Doors
When in doubt .........
.................. Read the Manual !!!
brano industries (pty) ltd.
COPYRIGHT
C
August 1998 / April 1999 / January 2002
fax +27 (011) 887-7616
electric garage door operator
for
Manual MAN - 02 Version 3
LUBRICATION
DO NOT USE COMMON GREASE
USE ONLY "BRANO LUBRICANT GDO-L1" OR
"LOW-TEMP LUBRIPLATE" OR "AVGREASE 28"
"pro-alpha 2000"
pro-alpha
door
light
brano industries
FILE:- CD10\PA2\InstalManVers3.cdr
i n d u s t r i e s
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Table of Contents
Related Manuals for Brano Industries pro-alpha 2000
Summary of Contents for Brano Industries pro-alpha 2000
- Page 1 (pty) ltd. p.o. box 277, bramley, 2018, rep. of south africa. i n d u s t r i e s tel +27 (011) 887-0625 fax +27 (011) 887-7616 e-mail:- sales@brano.co.za ; web:- www.brano.co.za "pro-alpha 2000" electric garage door operator...
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Page 2: Legal Notices
Be warned !!! You do so at your own risk !!! In order to assist dealers and installers Brano Industries, from time-to-time, arranges training courses covering the installation and maintenance of garage doors and door operators. Contact us for details of when these courses will be run. -
Page 3: Table Of Contents
Sectional GDO Installation contained herein. 09 - 10 "Working Space" Tables We trust that you will find the "pro-alpha 2000" to 10 - 13 Installation Procedures be everything you could want in a garage door operator and a profitable one to work with. - Page 4 SECTION 1 Suitable Types of Garage Doors i n d u s t r i e s Door Type 1 1.1 INTRODUCTION SECTIONAL TYPE DOORS First it is necessary to identify the type of door that is to be automated. The most common types of domestic garage doors are:- 1.1.1 Sectional Overhead Doors.
- Page 5 1.4.2 "Trackless" Type Tip-up Door 1.5.2.1 VERY IMPORTANT NOTE :- With "Horizontal Pivot" This type of door can only be automated Ceiling with the aid of a special adaptor system, "High-Rise" viz., the "Vertical Track Adaptor Kit". When Point of Door Path of Top fitted with a "VTAK"...
- Page 6 SECTION 1.7 Doors Which Are Not i n d u s t r i e s Suitable For Automation Read this section carefully ! When the door is fully open, the entire door remains completely inside of the garage. For reasons of safety, certain doors should not These doors were intended for use in openings that be automated.
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Page 7: Unsafe Installation Practices
Unsafe Installation Practices Do Not Install Door Operators In This Way i n d u s t r i e s Single Door Operator Centrally Mounted Single Door Operator Centrally Mounted Between Two "One-Piece Tip-Up Doors Between Two Sectional Doors Which Are Which Are Rigidly Coupled Together. - Page 8 SECTION 2 brano industries (pty ) ltd "pro-alpha 2000” Copyright i n d u s t r i e s 1998 / 1999 / 2001 OPERATOR TERMINOLOGY "Open" Limit Hanger Switch Wire Lubrication Bracket ( Brown ) Service "Closed" Limit Label Serial No.
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Page 9: Pre-Installation Preparations
Series 1 "pro-alpha" Door Operators is more comprehensive the range of tools available, the different to those for the "pro-alpha 2000" easier the job will be !!! Shown above is the range of hand tools we recommend you should have. - Page 10 Some doors may require the installation of 1 KLHD - A special equipment such as Low-Headroom Brackets in order to allow the door to work. Consult your “pro-alpha 2000" Low-Headroom Bracket for dealer for advice! Automatic Sectional Doors “brano” door operator installation manual"...
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Page 11: Working Space" Tables
(pty) ltd Section 4 "Working Space" Tables for Copyright C 1987 / 1990 / 1999 / 2001 i n d u s t r i e s Sectional Door Operators 4.1 Operator "Working Space” Important Notes:- Back-reach of Door Operator The following table shows the minimum amount of "Working Space"... -
Page 12: Installation Procedures
SECTION 4 Copyright INSTALLATION PROCEDURES i n d u s t r i e s SECTIONAL DOORS 1987 / 1990 / 1999 / 2001 Mounting the "Wall Header Operator "Working Space" Anchor Bracket" Door Wall Anchor Applicable to All Sectional Doors!!! Dimension "X"... - Page 13 SECTION 4.3 Copyright C 1987 / 1990 / 1999 / 2001 Installation Procedures For i n d u s t r i e s SECTIONAL DOORS 4.3.1 First ..Establish the centre-point of the door. Mark-off the centre point along the top rail.
- Page 14 Angle which are attached to the Hanger Ceiling Brackets fixed to the Power-Head. 230 Over-all Fig. 23 Fig. 21 Pro-alpha 2000 4.4.2 First ..Attach the Aluminium Extrusion of the operator to the Header Anchor Minimum Bracket using the M 8 x 25 Hex-head Set Back Clearance Screw supplied.
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Page 15: Pc Board Connections
Use the three No 12 x 30 mm slotted pan-head head screws provided to fix the Door Bracket CAUTION to the door. light Centre Line C/Line of door of Door brano industries Clevis Pin Multi function Top Rail Push-button Console Approx. of Door and Label 15 Angle Fig. -
Page 16: Dimensions
SECTION 5 "WORKING SPACE" REQUIRED i n d u s t r i e s FOR TIP-UP DOOR OPERATORS 2575 mm - Standard height Tip-UP doors Hanger Bracket Position 2210 mm Maximum Draw Length "High-Rise" Ceiling Point of Door Max. distance Traveller can move. "Highrise"... - Page 17 SECTION 5 INSTALLATION PROCEDURES i n d u s t r i e s TIP-UP DOORS One-piece Trackless and Pivot Type Tip- 5.4.1 Attaching the Towing Arm Up Doors Use the "Straight" Towing Arm, (Part 5.2.1 The Door Bracket is attached to the door at 2TOWT ), to couple the door to the traveller as the centre-line position as close to the top of shown in Fig.
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Page 18: Headroom
SECTION 5 PROBLEM INSTALLATIONS i n d u s t r i e s 5.6 Installation Of Door Operator On A Jamb-Spring System Tip-Up Door Using An Extended Towing Arm Insufficient clearance available Path of Door between door and ceiling for an operator. Installation In Garage With “Low Headroom”... - Page 19 ..the only access into the garage is through the garage doors "pro-alpha 2000" TRAVELLER LEVER themselves, i.e. there is no back or in "normal" side door entrance into the garage.
- Page 20 SECTION 6 brano industries (pty) ltd. "pro-alpha 2000" Rev 2 April 1999 i n d u s t r i e s Rev 3 October 2001 PC Board Connections "pro-alpha 2000" PC BOARD - GENERAL LAY-OUT "DOWN Over-load" Sensor Adjustment.
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Page 21: Electrical Connections
Radio Control Provision is made directly on the PC and Push-button wires may pass. Board of the "pro-alpha 2000" door operator to install various types of "safety 6.3 Optional Mounting Position for Radio beams" and "pressure sensors". -
Page 22: Setting-Up Instructions
SECTION 6 continued Rev 2 - April 1999 "pro-alpha 2000" i n d u s t r i e s PC Board Connections 6.7 Connecting "Safety Beams" Note:- PC Board jumper switch is set to "BEAM" position. Fig. 42 LIGHT... -
Page 23: Up/Down Limit Switch
SECTION 7 SETTING-UP INSTRUCTIONS i n d u s t r i e s "Closed Position" "Open Position" LIMIT SWITCH SETTINGS Limit Switch Wire Limit Switch Wire ( All types of doors ) ( Purple ) ( Brown ) 7.1 "UP" Limit Switch LUBRICATION Serial Number DO NOT USE COMMON GREASE... - Page 24 5 - 10 kg. before the safety reverse move to the "full-open" position. mechanism of the "pro-alpha 2000" door operator is activated. For doors in good working "brano door operator installation manual" page 22...
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Page 25: Operator Functions
SECTION 8 "pro-alpha 2000" i n d u s t r i e s TESTING and COMMISSIONING 8.1 "POWER ON" TEST OPERATOR FUNCTIONS Pressing the "DOOR" Button Once ..Ensure that the Traveller is disengaged, If the door is "closed", .. - Page 26 SECTION "pro-alpha 2000" i n d u s t r i e s TESTING and COMMISSIONING 8.8 "INFORMATION" LABELS "Emergency Operation" Label The Law requires that certain "information" labels be displayed in prominent positions close to the garage door and door operator where they may be seen and read by all users of the equipment.
- Page 27 SERVICE and MAINTENANCE 9.1 SERVICE and MAINTENANCE 9.3 WEARING PARTS Two components of the "pro-alpha 2000" The Brano "pro-alpha" Garage Door Operator is garage door operator are intentionally designed to designed for "minimum maintenance", and if be "sacrificial"...
- Page 28 SECTION 10 "pro-alpha 2000" i n d u s t r i e s GARAGE DOOR OPERATOR MECHANICAL SPARE PARTS Door Type:- Sectional Stock Code:- 1 PA 2001 Door Type:- Tip-Up Stock Code:- 1 PA 2002 LUBRICATION DO NOT USE COMMON GREASE USE ONLY "BRANO LUBRICANT GDO-L1"...
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Page 29: Spare Parts
SECTION 10 "pro-alpha 2000" Electrical and Miscellaneous i n d u s t r i e s Spare Parts "Closing" Sensor Worm-shaft "Opening" Sensor Electric Adjustor Coupling Adjustor Motor Extrusion P.C. Board Clamp Terminal Worm-shaft Connector P.C. Tray LUBRICATION Serial Number... -
Page 30: Trouble Shooting Guide
SECTION 11 "pro-alpha 2000" i n d u s t r i e s TROUBLE SHOOTING GUIDE 3.2 The Worm-Shaft may be jammed or seized SYMPTOM 1 :- due to the ingress of dirt or some other foreign Operator Does Not Work At All. - Page 31 TROUBLE SHOOTING GUIDE Check that the Transmitter is working ( Section 10 continued ) correctly. Check that the Receiver is functioning SYMPTOM 6 :- correctly. Operator "runs" a short distance in the "closing” direction", then stops for no SYMPTOM 9 :- apparent reason and then reverses it's direction, "runs"...
- Page 32 TROUBLE SHOOTING GUIDE ( continued ) SYMPTOM 15 :- Door does not "Open" or "Close" fully. SYMPTOM 12 :- Door starts to Open then "stops" for no SOLUTIONS 15 :- apparent reason before it can complete 15.1 The door may be fouling the Travel Limit it's cycle.
- Page 33 TROUBLE SHOOTING GUIDE ( Section 10 continued ) SYMPTOM 20 :- The door "closes" completely and then immediately re-opens by itself to the SYMPTOM 18 :- "full-open" position. The Courtesy Light does not switch "On". The Courtesy Light does not switch "Off" SOLUTIONS 20 :- automatically, ( i.e.
- Page 34 5.1 Subject to the conditions stated herein, the "pro-alpha 2000" door operator is warranted to be free of defect for 1.1 Brano shall mean Brano Industries (Pty) Ltd. or it's a period of 3 ( three ) years from the date of purchase.
- Page 35 ( e.g. for the automation of driveway A period of 60, ( sixty ), days from the date of purchase / gates ). The "pro-alpha 2000" door operator is installation of the garage door operator shall be not designed to operate in areas where it will allowed for the purpose of registering ownership.
- Page 36 For Your Records DOOR OPERATOR EQUIPMENT DETAILS ....... Dealer:- ......... Installation Date :- ........Tel No.:- ( ) ......Installer's Name:- "pro-alpha" Serial No.:- (See Fig. 13 ) ..................... Type of Door:- Sectional / Tip-Up / Steel Roll-Up / ....
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