Smith SPS8 User Manual & Parts List

The surface preparator

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SPS8™
The Surface Preparator
User Guide & Parts List
SPS8 with Electric Motor
SMITH
MANUFACTURING
CUTTERS / REMOVERS / PARTS / SUPPORT
1-800-653-9311
www.SmithMfg.com
Phone: 954-941-9744 • Fax: 954-545-0348

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Summary of Contents for Smith SPS8

  • Page 1 SPS8™ The Surface Preparator User Guide & Parts List SPS8 with Electric Motor SMITH MANUFACTURING CUTTERS / REMOVERS / PARTS / SUPPORT 1-800-653-9311 www.SmithMfg.com Phone: 954-941-9744 • Fax: 954-545-0348...
  • Page 2: Table Of Contents

    SPS8 INDEX Page Contents Index Introduction Safety Guidelines Your SPS8™ Surface Preparator Handle Adjustment Instructions Cutter Selection Drum Removal & Cutter Set-Up Machine Start-Up Substrate Removal Troubleshooting Maintenance Check List Storage, Ordering, Warranty Claims 14-15 Cutter Set-Up Diagrams 16-17 Drum Assembly Diagram Drive Shaft &...
  • Page 3: Introduction

    • Groove-inlay asphalt for striping BEFORE START-UP, READ THIS... Please read all operating instructions, including the provided engine manual and be completely familiar with your equipment before operating. When in doubt, please contact SMITH Manufacturing or your local dealer for operation details. This Owner’s Manual will guide you through the removal process, from start to finish, and show you how to care for your machine.
  • Page 4: Safety Guidelines

    SPS8 SAFETY GUIDELINES Incorrect use of the surface planer can result in property damage, personal injury, or death. Be sure to read and follow all directions and precautions as outlined in this manual. • Always wear protective equipment, including ear protection and goggles. • Never wear baggy or loose fitting clothing that can be caught on controls or moving parts. • The surface preparator can emit flying particles and debris during operation. Never operate the machine near bystanders, animals or children. • Check fluid levels and get acquainted with the controls, engine kill switch and other safety controls (pg.
  • Page 5: Your Sps8™ Surface Preparator

    Spark Plug Gas Tank Cyclone Air Cleaner Fuel Supply Lever Choke Engine Shut Off Oil Dipstick *Note: Side Plate is not Removable on the Engine Mount SPS8™, except when upgraded to the Belt Adjustment Screws SPS10™ model. Contact SMITH MFG for more information. 1/2009 SMITH Manufacturing 1-800-653-9311 www.SmithMfg.com...
  • Page 6: Handle Adjustment Instructions

    SPS8 HANDLE ADJUSTMENT INSTRUCTIONS The SPS machines may be ordered with optional adjustable handlebars. The handlebars are equipped with a high-density vibration suppression material to minimize operator fatigue and increase comfort level when operating equipment. To adjust the handlebars to a new position for different height operators please follow these steps:...
  • Page 7: Cutter Selection

    CM2535™ CM2150™ NOTE: Only SMITH Brand Ultra-Premium Tungsten carbide is the most cost-effective cutting tool and lasts up to 25x longer than conventional cutters while removing 5x faster on asphalt or concrete. 1/2009 SMITH Manufacturing 1-954-941-9744 www.SmithMfg.com...
  • Page 8 SPS8 Warning: When tilting the machine, always tilt forward. Tilting the machine backwards at any time will flood the spark plug with oil and may cause damage to your engine! (Read pg. 8) RIGHT WRONG Left-Handed Hex Nuts (P/N: 65039) DRUM REMOVAL Position Driver Studs With a socket wrench, remove the two, in these holes...
  • Page 9: Machine Start-Up

    In the event of a malfunction or an accident (such as the machine operator falling or losing footing), the SPS8 is equipped with a corded “Engine Kill” Button. Attach the end of the cord to the operator’s belt or wrist,...
  • Page 10: Substrate Removal

    The drum assembly must be removed daily and inspected for drum wear, hole elongation and pos- sible weld separation. Replace the cutter shafts and drum bushings every 40 hours, or prior to any drum wear (65050 Drum only). If the drum’s center holes are elongated, replace only with a SMITH cutter drum.
  • Page 11: Troubleshooting

    Washer then tighten bolt with a 9/16” wrench washer. Always keep tight! For any other problems or questions, please contact your local representative or SMITH Mfg today at 800-653-9311 or (954) 941-9744. *Engine repair and engine warranty issues are handled directly by your local engine service center.
  • Page 12: Maintenance Check List

    SPS8 MAINTENANCE CHECK LIST Note: Make sure the ignition is in the OFF position, and the spark plug is disconnected before servicing. • Maintain proper engine oil and crankcase levels. Change every 25-50 hours. • Clean spark plugs regularly, and set the proper gap. • Wash the air cleaner element in a non oil-based solvent, then squeeze out residue. Allow filter to dry before reinstalling in cleaner. • Keep a coating of grease on the drive shaft and threads for easy installation or removal, and for longer hex bushing life. • Grease the two drive shaft bearings every 4 hours. Grease should be added slowly while the shaft is hand rotated, until a slight bead of grease forms at the seals.
  • Page 13 In addition, give a part number, description, and quantity as listed on your parts list. If you have any questions about the operation of your machine or would like to order replacement parts, contact your SMITH Manufacturing representative directly. Contact 1-800-653-9311 (954) 941-9744) for information.
  • Page 14: Cutter Set-Up Diagrams

    Milling scrapers (CM2150™) are not made for cutting into portland cement surfaces. They are made for removing materials in or on soft asphalt or removing thick film coatings on top of smooth concrete surfaces only. If you need to cut concrete, please use SMITH’s Ultra-Premium tungsten carbide spike cutters (CF2616™ and CF2618™). Make certain the special milling scrapers re loaded on the drum in the proper direction, whereby the leading carbide edge will cut first. Loading the scrapers back-...
  • Page 15 SPS8 CARBIDE FLAIL CUTTER SET-UP Note: The following diagrams are intended to guide you trough general cutter set-ups. Quantities of Cutters and Spacers may vary, depending on the finish you desire. CF2616™ CF2618™ Placing more cutters on each shaft will provide a smoother finish. Adding spacers will give a more coarse finish. Aligning the cutters will create a groove pattern. CF2516™ CF2515™ GROOVE FINISH GENERAL FINISH Offset with spacers to prevent grooving. Align Cutters and Spacers 90 CUTTERS (approx.) Bushed Drum 2 Spacers per Cutter P/N: 65050 FINE FINISH SUPER-FINE FINISH Drum P/N: 65051 114 CUTTERS (approx.)
  • Page 16 SPS8 3/4” Shafted DELUXE BUSHED DRUM ASSEMBLY ILL# Part No. Oty. Description 65050.75 Drum Assembly (includes #2- #6) 65052.75 Kit (Set of 6 Shafts, 12 Bushings) 1065054 Retaining Plate 1010801.1 Lock Washer, 5/16 1010053 Flat Socket Head Cap Screw, 5/16 x 18 x 3/4...
  • Page 17 SPS8 DELUXE BUSHED DRUM ASSEMBLY (P/N: 65050-D) CF2618™ ILL# Oty. Description 65050-D Drum Assembly (includes #2 - #6) 65052 Kit (Set of 6 Shafts, 12 Bushings) 65054A Retaining Plate (incl. #4 - #6) 10801 Lock Washer, 5/16 110053 Cap Screw, 5/16 x 18 x 3/4...
  • Page 18 SPS8 SHAFT & BEARING ASSEMBLY (replaces ILL. # 8 - 9) Hex Bearing Assembly ILL# Oty. Description 65037A Drum/Hub Shaft Assembly (ILL #14 included) 65031 Retainer Bearing 10808 Grease Fitting, Straight 10961 Grease Fitting, Elbow 10022 Hex Bolt, 3/8-24 x 1 1/2...
  • Page 19: Frame Assembly

    SPS8 FRAME ASSEMBLY 1/2009 SMITH Manufacturing 1-954-941-9744 www.SmithMfg.com...
  • Page 20 SPS8 FRAME ASSEMBLY ILL# Oty. Description 65012 Adj. Handlebar Extension (opt.) 2 65013 Screw Assem. (incl. in P/N: 65012) 14023 Ball Knob 10608 Hand Grip 1050010 Corded Engine Kill Button 68055 Engine Meter (opt.) 10127 Drive Screw 10808 Grease Fitting, Straight 65009 Handle Bar Assembly w/ Cam Lever 1065009.50A...
  • Page 21: Engine & Pulley Assembly

    SPS8 ENGINE AND PULLEY ASSEMBLY Engine Mount Plate Belt Tension ILL# Oty. Description E-15027 Engine, 9 HP Honda 2 LL.S10C.127 NY Lock, 3/8-16 110811 Lock Washer, 3/8 110025 Flat Washer, 3/8 1010817.1 Carriage Bolt 50010 Engine Kill Button 1036110 Throttle Cable 10831...
  • Page 22: Edger Assembly

    SPS8 EDGER ASSEMBLY ILL# Oty. Description ILL# Oty. Description 1 65039 Jam Nut, LH 20 65055 12 Bushing 11517 Cap Screw 65054 Retaining Plate 3 10807 Lock Nut 22 10801 6 Lock Washer, 5/16 65026 Driver Flange 10053 Cap Screw, 5/16 65025 Edger Shaft 66043...
  • Page 23: Belt Replacement And Alignment

    DISCONNECT SPARK PLUG WIRE! BELT REPLACEMENT: 1. Make sure the removable side cover is installed or if working on an SPS8, the drum drive shaft is installed and tightened securely. This insures the drive ends are in the proper position for servicing.
  • Page 24 SPS8 BELT REPLACEMENT AND ALIGNMENT 11. Roll the new belt on one groove at a time (two or single multi-groove belt) on both the top and bottom pulleys. 12. Using the straight edge, lay it across the lower pulley outer face and against the upper pulley.
  • Page 25 SPS8 Electric Motor & Drive Belt Assembly (optional) 1/2009 SMITH Manufacturing 1-954-941-9744 www.SmithMfg.com...
  • Page 26: Parts List

    SPS8 Parts List Electric Motor & Drive Belt Assembly (optional) ILL# Oty. Description SPSE-0103 (Optional) Plug Connector, Locking 20A/250V SPSE-0111 Plug, Locking 20A/250V SPSE-0110 Power Cord, 10/4 x 60” LOA 4 FS2E-0101-2 2 Control Box Connector, Strain Relief 1/2” NPT with Lock Nut FS2E-0102-2 1 Motor Connector, Strain Relief, 3/4” NPT 5 FS2E-0112-2 1 Conduit Lock Nut, Motor, 3/4” NPT...
  • Page 27: Roto-Peen Assembly

    SPS8 ROTO-PEEN ASSEMBLY (optional) an alternative to shot blasting ILL# P/N Description 65060 Rotopeen hub (1-8) 25060 Ring Spacer 65067 End Cap 65068 Driver Flange 10451 Washer, Internal 1/4 10871 Screw, 1/4-20 X 1 65065 Keeper Pin 25022 Type D-2” (1/2 loading)
  • Page 28: Wear Parts Kits

    65055 Bushing Removal Tool 65049 Bearing Retainer 65031 Hex Bushing 65033 Grease Fitting 10808 Cyclone Air Filter RS-1721-ZE3-505 Wear Parts Kit SPS8 Deluxe SPS8.WPKD 1/2” Hardened Spacer 12230 Drive Belt 81007 Bearing 65030 1/2” x 8 9/16” Shaft S-20150.4 Bushing...
  • Page 29: Available Options

    SPS8 AVAILABLE OPTIONS Front Caster Wheel ILL# Part # Qty. Description 110811 Lock Washer, 3/8” 110025 Flat Washer, 3/8” 10816 Hex Screw, 3/8-16 x 1“ 52004.1 Block (for Caster Wheel) 52004 Front Caster Wheel Maxi Vac Dust Collection System Our most popular model, Maxivac, 5.5 HP Honda gas-powered (optional 2 HP electric) vacuum system hooks up to the vacuum port of any grinder and trails behind it to contain air-borne particles and powders during the removal process.
  • Page 30: Maintenance Log

    SPS8 MAINTENANCE LOG SMITH Manufacturing 1-800-653-9311 www.SmithMfg.com 1/2009...
  • Page 31 This warranty does not obligate SMITH to bear any expense for travel time or of personnel in connection with any service calls. SMITH will not, in any event, be liable to the user for any consequential damages arising out of this sale for the loss of use, lost profits or revenue, interest, lost goodwill or work stoppage.
  • Page 32: Warranty Activation

    Pre-OPeratiOn insPectiOn - Warranty activatiOn PrOduct registratiOn Thank you for purchasing a SMITH. Please complete this form upon receipt of your equipment and prior to use on the job. A pre-operation inspection is required to activate your warranty. All sections must be completed. Should you have any questions, please add to the comments section below.
  • Page 33 SMITH Manufacturing 1610 South Dixie Highway Pompano Beach, FL, 33060 Toll Free: 800.653.9311 Phone: 954.941.9744 Fax: 954.545.0348 Email: info@SmithMfg.com Web: www.SmithMfg.com...

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