Evinrude 115 HP Installation Instructions

Evinrude 115 HP Installation Instructions

Water pump kit

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APPLICATION

Use this instruction sheet when installing the above water pump kit on Evinrude
outboard models, 2009 and newer.

SAFETY INFORMATION

For safety reasons, this kit should be installed by
®
an authorized Evinrude
struction sheet is not a substitute for work experi-
ence. Additional helpful information may be found
in other service literature for your engine.
This instruction sheet uses the following signal
words identifying important safety messages.
DANGER
Indicates an imminently hazardous situa-
tion which, if not avoided, WILL result in
death or serious injury.
WARNING
Indicates a potentially hazardous situa-
tion which, if not avoided, CAN result in
severe injury or death.
CAUTION
Indicates a potentially hazardous situation
which, if not avoided, MAY result in minor
or moderate personal injury or property
damage. It also may be used to alert
against unsafe practices.
IMPORTANT: Identifies information that will help
prevent damage to machinery and appears next to
information that controls correct assembly and op-
eration of the product.
These safety alert signal words mean:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Always follow common shop safety practices. If
you have not had training related to common shop
Printed in the United States.
© 2008 BRP US Inc. All rights reserved.
TM, ® Trademarks and registered trademarks of Bombardier Recreational Products Inc. or its affiliates.
DSS08390I
WATER PUMP KIT, P/N 5007556

INSTALLATION INSTRUCTIONS

®
/Johnson
dealer. This in-
safety practices, you should do so to protect your-
self, as well as the people around you.
It is understood that this instruction sheet may be
translated into other languages. In the event of any
discrepancy, the English version shall prevail.
DO NOT do any repairs until you have read the in-
structions and checked the pictures relating to the
repairs.
Be careful, and never rush or guess a service pro-
cedure. Human error is caused by many factors:
carelessness, fatigue, overload, preoccupation,
unfamiliarity with the product, and drugs and alco-
hol use, to name a few. Damage to a boat and out-
board can be fixed in a short period of time, but
injury or death has a lasting effect.
When replacement parts are required, use
Evinrude/Johnson Genuine Parts or parts with
equivalent characteristics, including type, strength
and material. Using substandard parts could result
in injury or product malfunction.
Torque wrench tightening specifications must be
strictly followed. Replace any locking fastener
(locknut or patch screw) if its locking feature be-
comes weak. Definite resistance to turning must be
felt when reusing a locking fastener. If replacement
is specified or required because the locking fasten-
er has become weak, use only authorized
Evinrude/Johnson Genuine Parts.
If you use procedures or service tools that are not
recommended in this instruction sheet, YOU
ALONE must decide if your actions might injure
people or damage the outboard.
TO THE INSTALLER: Give this sheet and the op-
erating instructions to the owner. Advise the owner
of any special operation or maintenance informa-
tion contained in the instructions.
TO THE OWNER: Save these instructions in your
owner's kit. This sheet contains information impor-
tant to the use and maintenance of your engine.
®
115 and 130 HP
1 of 4

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Summary of Contents for Evinrude 115 HP

  • Page 1: Installation Instructions

    WATER PUMP KIT, P/N 5007556 INSTALLATION INSTRUCTIONS APPLICATION Use this instruction sheet when installing the above water pump kit on Evinrude ® 115 and 130 HP outboard models, 2009 and newer. SAFETY INFORMATION safety practices, you should do so to protect your- self, as well as the people around you.
  • Page 2 WATER PUMP KITS (Evinrude 115 – 130 HP) 007171 Name of Part 5007556 WATER PUMP REPAIR KIT 338484 *GASKET, Impeller plate 338485 *PLATE, Impeller hsg-(Stainless) 331353 *SEAL, Impeller housing plate 60-84 In. lbs. 4 5001593 *IMPELLER Assy (7-9.5 N·m) 302035 **O-RING, Impeller to plate...
  • Page 3 ASSEMBLY Apply Adhesive 847 to flat side of the impeller housing grommet. Install the grommet, flat side Apply a drop of Adhesive 847 in the seal ring down. groove at each of the four ribs. IMPORTANT: Do not allow any adhesive to get into the air bleed groove in the impeller housing.
  • Page 4 Apply Triple-Guard grease to a new impeller After water pump is assembled completely, O-ring. Slide the O-ring down the driveshaft and rotate driveshaft counter clockwise 1/4 turn to half way over installed impeller key to temporarily unlock and release impeller and key from hold key in place.

This manual is also suitable for:

130 hp5007556

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