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Summary of Contents for Elmo SAXophone
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Page 1: Installation Guide
SAXophone Installation Guide April 2002 Elmo Motion Control http://www.elmomc.com... - Page 2 Elmo Motion Control Ltd. All rights reserved. The Elmo Motion Control warranty for this product covers only the elimination of problems due to manufacturing defects that result in impaired function. Specifically excluded from this warranty is the elimination of problems caused by abuse, damage, neglect, overloading, wrongful operation and unauthorized manipulations of the product.
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Page 3: Table Of Contents
Elmo SAXophone Installation Guide SAXUGEN0402 Contents Chapter 1: Safety Information....................Amplifier Compliance ....................Safety Precautions......................Power Precautions ......................Chapter 2: Introduction ......................System Description ......................System Architecture....................... How to Use this Guide ....................Chapter 3: Installation ......................Unpacking the System Components................ - Page 4 Elmo SAXophone Installation Guide Contents SAXUGEN0402 Mechanical Specifications .....................B-8 Recommended Wire Cross-sections................B-8 B.10 Environmental Conditions....................B-8 B.11 Resolver ..........................B-9 B.12 Compliance Standards ....................B-9 B.12.1 Quality Assurance ..................B-9 B.12.2 Design ......................B-9 B.12.3 Safety........................B-9 B.12.4 EMC........................B-10 B.12.5 Workmanship....................B-10 B.12.6 .........................B-10 B.12.7 Packing......................B-10 B.13 Dimensional Drawings....................B-11...
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Page 5: Chapter 1: Safety Information
SAXUGEN0402 Chapter 1: Safety Information In order to achieve the optimum, safe operation of the Saxophone servo amplifier, it is imperative that you implement the safety procedures included in this installation guide. This information is provided to protect you and to keep your work area safe when operating the Saxophone and its accompanying equipment. -
Page 6: Power Precautions
Any disruption to these conduits may cause the instrument to become hot (live) and dangerous. Powering up: Before switching the Saxophone on, verify that all safety precautions have been observed and that the installation procedures in this manual have been followed. -
Page 7: Chapter 2: Introduction
The Saxophone series' power source is a three-phase 400 VAC or one- or three-phase 230 VAC line. The control and auxiliary supplies are derived from a 24V AC or DC supply that is isolated from the AC power bus. -
Page 8: System Architecture
Limit Switches 24VAC Abort Fault General I/O Figure 2-1: Saxophone Architecture Block Diagram For three-phase supply voltage: The circuit breaker current rating should be between 150% to 200% of the amplifier current. The circuit breaker voltage rating should be 460 VAC. -
Page 9: How To Use This Guide
SAXUGEN0402 How to Use this Guide In order to install and operate your Elmo Saxophone servo amplifier, you will use this manual in conjunction with a set of Elmo documentation. Installation is your first step; after carefully reading the safety instructions in the first chapter, the following chapters... -
Page 10: Chapter 3: Installation
Connecting the power cables and motor cables Powering up Performing initial setup and initialization Unpacking the System Components Before you begin working with the Saxophone system, verify that you have all of its components, as follows: The Saxophone servo amplifier The Composer software and software manual Optional mounting clips The Saxophone is shipped in a cardboard box with Styrofoam protection. -
Page 11: Mounting The Saxophone
Installation SAXUGEN0402 The P/N number at the top gives the type designation as follows: Verify that the Saxophone type is the one that you ordered, and ensure that the voltage meets your specific requirements. Mounting the Saxophone The Saxophone has been designed for two standard mounting options:... -
Page 12: Mounting On A Din Rail
3.2.2 Mounting on a DIN Rail At the top rear of the Saxophone, a horizontal groove lets you quickly and easily snap the Saxophone onto a DIN rail in your work area To mount the Saxophone on a DIN rail: Be sure that the vertical mounting strip (with the hole at the top) is pressed down fully and does not protrude from the top of the instrument. -
Page 13: Connecting The Cables
Elmo SAXophone Installation Guide Installation SAXUGEN0402 Press the Saxophone down to a vertical position until it clicks onto the DIN rail. Figure 3-5: Saxophone Mounted on DIN Rail Connecting the Cables 3.3.1 Wiring the Saxophone Once the Saxophone is mounted, you are ready to wire the device. Proper wiring, grounding and shielding are essential for ensuring peak servo operation and performance. -
Page 14: Connecting The Power Cables
3.3.2 Connecting the Power Cables Access the power terminal connections on the Saxophone servo amplifier by removing the front safety cover located at the bottom of the front panel of the unit, as shown below: Figure 3-6: Removable Bottom Saxophone Panel After removing the safety cover, the power terminal connections are visible, as follows: Connector No. - Page 15 Figure 3-8: Saxophone – Motor Power Connections Power supply: Supplies power to the Saxophone. To connect the power cables: On the open section at the bottom of the Saxophone front panel, connect the auxiliary power supply to the J2-Aux Power points. Note: The DC cables (plus and minus) can be placed in either connector.
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Page 16: Connecting The Motor Cables
Reattach the safety panel to cover the motor and power connectors. 3.3.3 Connecting the Motor Cables The Saxophone servo amplifier has a front panel that provides easy-to-use connections for all required cables. These connections are through 9-pin, 15-pin or 25-pin D-type ports; they support several types of configurations and interfaces. - Page 17 To connect the communication cable: For an RS-232 connection, insert the communication cable from the serial port of the PC (Com1 or Com2) into the Com1 port on the Saxophone servo amplifier, using a 9-pin, D-type female connector. For CANopen communication, connect a communication cable from the CANopen...
- Page 18 Elmo SAXophone Installation Guide Installation SAXUGEN0402 Figure 3-10: Saxophone with Connected Communication and Feedback Cables 3.3.3.3 I/O Cables The following table lists the I/O cables that you should connect according to your specific requirements: Cable Description General Uncommitted digital IO...
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Page 19: Powering Up
Chapter 4, Status Indications. Initializing the System After the Saxophone has been connected and mounted, the system must be set up and initialized. This is accomplished using the Composer, Elmo’s proprietary Windows-based software application. Install the application and then perform setup and initialization... -
Page 20: Chapter 4: Status Indications
Elmo SAXophone Installation Guide SAXUGEN0402 Chapter 4: Status Indications The following table lists the symbols shown on the Saxophone display. Symbol Status Action Disable Bridge is disabled (all switches are off), no fault. Enable All OK, amplifier is ready. Under Voltage Bus voltage is too low. -
Page 21: Appendix A: Pin Assignments
Elmo SAXophone Installation Guide SAXUGEN0402 Appendix A: Pin Assignments The following connectors are used in the Saxophone installation: Type Used For Remarks 7-pin terminal Main power Mains, motor power 2-pin terminal Auxiliary power Logic power supply 9-pin D-type male Committed I/O... -
Page 22: General I/O Connector
Elmo SAXophone Installation Guide Pin Assignments SAXUGEN0402 A.3 General I/O Connector Pin # Signal Function Remarks Programmable input 1 Programmable input 2 Programmable input 3 Sax-PP only Programmable input 4 Sax-PP only Programmable input 5: Sax-PP only Event capture input... -
Page 23: Feedback A - Encoder Option
Elmo SAXophone Installation Guide Pin Assignments SAXUGEN0402 A.4 Feedback A – Encoder Option Pin # Signal Function Hall sensor C input Hall sensor A input SUPRET Hall sensor/Encoder supply voltage return Hall sensor/Encoder +5V supply voltage CHA- Channel A complement... -
Page 24: Feedback A - Resolver Option
Elmo SAXophone Installation Guide Pin Assignments SAXUGEN0402 A.5 Feedback A – Resolver Option Pin # Signal Function Resolver reference output R1 Resolver cosine input S2 Resolver sine input S1 Resolver sine input S3 SCREEN Cable shield should be connected to this terminal... -
Page 25: Analog I/O Connector
Elmo SAXophone Installation Guide Pin Assignments SAXUGEN0402 A.6 Analog I/O Connector Pin # Signal Function ANLIN1+ Analog input 1 ANLIN1- Analog input 1 ANLRET Analog ground ANLIN2+ Analog input 2 ANLIN2- Analog input 2 Common circuit ANLOUT Analog output ANLRET... -
Page 26: Com1
Elmo SAXophone Installation Guide Pin Assignments SAXUGEN0402 A.7 Com1 Pin # Signal RS-232 Function RS-485 Function – – Transmit – Receive – – – COMRET Communication return Communication return – – – – – – The following diagrams illustrate the two COM1 connection options. -
Page 27: Com2
Elmo SAXophone Installation Guide Pin Assignments SAXUGEN0402 Note: When the RS-485 option is used, a standard RS-232 cable may damage the RS-485 transceiver, because the RS-232 control signals conflict with the RS-485 input. In this case, a three-wire cable is required, as shown in the diagram above. -
Page 28: Appendix B: Technical Specifications
Elmo SAXophone Installation Guide SAXUGEN0402 Appendix B: Technical Specifications Power Ratings B.1.1 1x230 VAC or 3x230 VAC Power Ratings Specifications SAX-8/230 Phase RMS continuous current 8.5 A Phase RMS peak current 17 A Nominal operating voltage 1x230 VAC or 3x230VAC... -
Page 29: Rated Specifications
Elmo SAXophone Installation Guide Technical Specifications SAXUGEN0402 B.1.3 Rated Specifications Rated Specifications SAX-xx/230 SAX-xx/400 Rated supply voltage 3 x 240 VAC max 10% 3 x 460 VAC max Pulse power of ballast circuit 1.5/3 KW 5/10 KW Continuous power of ballast... -
Page 30: Feedback Supply Voltage
Elmo SAXophone Installation Guide Technical Specifications SAXUGEN0402 B.1.6 Feedback Supply Voltage Encoder supply voltage 5V +5% Hall effect supply voltage 5V or 15V +5% Encoder supply current (pin 4 of 300 mA maximum (total for both outputs) feedback A and B) -
Page 31: Feedback Options
Elmo SAXophone Installation Guide Technical Specifications SAXUGEN0402 Feature Description Resolver Velocity and position feedback Incremental encoder options Digital Hall effect (velocity only) Note: With all feedback options, 1/T with automatic modes switching will be activated (gap, frequency and derivative). Analog... -
Page 32: Digital Input Interface
Execution time (all inputs) High speed input capture minus 20µs < T ≤ 50µs pulse width capture on input transition (IN5 - IN6) The following diagram shows a digital input schematic for the Saxophone series of servo amplifiers: Vz=5.1v Rin=2.49K In(i) V =1.5v... -
Page 33: Digital Output Interface
PLC level: Vcc = 24v, Vout = 3v (low level) − Minimum RL ≥ (max) Executable time Up to 2 msec The following diagram shows a digital output schematic for the Saxophone series of servo amplifiers: Rout=25.5Ω Output(i) Vout Output(i) Figure B-2: Saxophone Digital Output... -
Page 34: Fault Output
The following diagram describes the relay connection: RELAY N.O. FAULT Figure B-3: Saxophone Relay Connection Single-Phase Operation When operating with a single-phase supply (SAX-xx/230 only), the voltage drop must be considered. Voltage drop can be calculated using the following equation: Vout (Max Phase to phase) = 0.85*[ Vsupply (AC) - Vdrop]... -
Page 35: Mechanical Specifications
90% maximum non-condensing Maximum operation altitude 2000 m (about 6000 ft) above sea level Protection level IP20 The following graph shows the Saxophone operating ambient temperature at nominal operating voltage: (RMS) 0.6 Ic Figure B-5: Operating Ambient Temperature at Nominal Operating Voltage... -
Page 36: Resolver
Elmo SAXophone Installation Guide Technical Specifications SAXUGEN0402 B.11 Resolver The optional resolver feedback processor is set for the following type of resolver. Reference voltage 7 V RMS Frequency 5.0 or 10 KHz software selectable Maximum load current 70mA RMS Transformation ratio... -
Page 37: Emc
Elmo SAXophone Installation Guide Technical Specifications B-10 SAXUGEN0402 B.12.4 Electromagnetic compatibility (EMC) In compliance with IEC 1800-3, Part 3: 1996 (Adjustable speed electrical power-drive systems - EMC products standard, including specific test methods) B.12.5 Workmanship Acceptability of electronic assemblies In compliance with IPC-A-610, level 2 B.12.6... -
Page 38: Dimensional Drawings
Elmo SAXophone Installation Guide Technical Specifications B-11 SAXUGEN0402 B.13 Dimensional Drawings B.13.1 General Dimensions Rear View Front View Side View... -
Page 39: Mounting Dimensions
Elmo SAXophone Installation Guide Technical Specifications B-12 SAXUGEN0402 B.13.2 Mounting Dimensions Rear View... -
Page 40: Appendix C: Supplemental Configuration Schematics
The following schematic shows the pinout for CANopen communication using Com2. SAX P1 Optically CAN - Interface Isolated CANH Transceiver CANL COMRET SAX P2 CAN Host Optically CAN - Interface Isolated Transceiver SAX Pn Optically CAN - Interface Isolated Transceiver Figure C-1: Saxophone Configuration with CANopen Communication... - Page 41 Elmo SAXophone Installation Guide Supplemental Configuration Schematics SAXUGEN0402 Auxiliary Encoder Configurations SAX - Plus Plus Master Slave Driver Driver CONNECTOR CONNECTOR FEEDBACK B FEEDBACK B Feedback A CHAO Feedback A CHA- CHAO- CHBO CHB- CHBO- INDEXO INDEX INDEXO- INDEX- Master...
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Page 42: Index
Elmo SAXophone Installation Guide SAXUGEN0402 Index Amplifier compliance · Fault output · Analog I/O connector · Feedback A - encoder · Analog input and output · Feedback A - resolver · Auxiliary encoder configurations · Feedback B · Auxiliary power connector ·... - Page 43 Index SAXUGEN0402 Power ratings · Specifications Power supply · 1x230 VAC power ratings · Powering up the Saxophone · 1-2, 3-10 3x230 VAC power ratings · 3x400 VAC power ratings · Analog input and output · Auxiliary power supply ·...
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