Ocular Robotics RobotEye VISION REV25 User Manual

Roboteye vision

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RobotEye VISION REV25
User Manual
Ocular Robotics Pty. Ltd.
Level 3, 12-14 Ormonde Pde
Hurstville NSW 2220
Australia
www.ocularrobotics.com

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  • Page 1 RobotEye VISION REV25 User Manual Ocular Robotics Pty. Ltd. Level 3, 12-14 Ormonde Pde Hurstville NSW 2220 Australia www.ocularrobotics.com...
  • Page 2: Revision Table

    No parts of this manual may be reproduced in any form without the express written permission of Ocular Robotics. Ocular Robotics makes no representations or warranties in relation to this User Manual or the information and materials provided herein. Every precaution has been taken in the preparation of this manual to include accurate and up to date information.
  • Page 3: Table Of Contents

    Table of Contents ............................iii 1 Introduction ..............................1 2 Basics................................2 2.1 System Components .......................... 2 2.1.1 RobotEye VISION REV25 Unit ....................2 2.1.2 RobotEye VISION REV25 System ..................3 2.2 What You Need ............................ 4 2.3 Handling and Transportation ......................4 2.4 Initial Setup ............................
  • Page 4 Table of Contents 4 Specifications ............................. 24 www.ocularrobotics.com Ocular Robotics Pty Ltd...
  • Page 5: Introduction

    READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE The REV25 User Manual is provided as a guide to the connection, configuration and safe use of the Ocular Robotics REV25 Vision System. For development of custom software applications for use with the REV25 system see the RobotEye Network Interface Manual, RobotEye API Reference Manual, or contact Ocular Robotics.
  • Page 6: Basics

    2.1.1 RobotEye VISION REV25 Unit Figure 2.1 – RobotEye VISION REV25 Unit Packing List The Ocular Robotics RobotEye VISION REV25 unit is supplied standard with the following components, each of which can be seen in Figure 2.1: 1. The RobotEye VISION REV25 Unit.
  • Page 7: Roboteye Vision Rev25 System

    2.1.2 RobotEye VISION REV25 System Figure 2.2 – RobotEye VISION REV25 System Packing List The Ocular Robotics RobotEye VISION REV25 System is an RobotEye VISION REV25 Unit mounted in an IP65* enclosure with power connector and dual Ethernet connectors for RobotEye control and camera communication with the following components, each of which can be seen in Figure 2.2:...
  • Page 8: What You Need

    1. Power supply – A 24 volt DC 10 Amp power supply with a continuous current capacity of 10 Amps. 2. A suitable C-mount camera – Ocular Robotics can supply and mount a range of Allied Vision Technologies GigE cameras, see the ordering info tab on the RobotEye VISION REV25 product page of the Ocular Robotics website.
  • Page 9: Initial Setup

    2.4.1 RobotEye VISION REV25 Unit Follow the steps below to set the REV25 unit up for use on a computer with a Windows or Linux operating system. The library version number and system IP address shipped with your system should be noted on the supplied Certificate.
  • Page 10 Connect the other end to the Ethernet port on the 2 Axis Motion Controller board. 7. Connect the chosen camera to the C-mount thread on the end of the REV25 unit. A universal camera mount to suit all Allied Vision Technologies cameras recommended for use with the REV25 product is supplied with the REV25 unit.
  • Page 11: Roboteye Vision Rev25 System

    8. Attach power and communications cables as appropriate for your camera. 2.4.2 RobotEye VISION REV25 System Follow the steps below to set the REV25 system up for use on a computer with a Windows or Linux operating system. The library version number and system IP address shipped with your system should be noted on the supplied Certificate.
  • Page 12 Open the system enclosure by removing the eight countersunk socket screws from the base. b) Connect the chosen GigE camera to the C-mount thread on the end of the REV25 unit. A universal camera mount to suit all Allied Vision Technologies cameras recommended for use with the REV25 Vision product is supplied with the REV25 Vision System.
  • Page 13 Use fasteners appropriate for your camera to fasten the camera to the mount and then tighten the socket screws attaching the mount to the base of the REV25. NOTE – The screws fastening the camera to the universal camera mount must be loosened before adjusting the focus.
  • Page 14: Safety

    Basics 2.5 Safety The RobotEye VISION REV25 System is a high speed device. All instructions regarding safe operation of this system should be strictly followed. Protection Class 3. The device operates with a separated extra low voltage (SELV) of 24 Volts DC.
  • Page 15: Operation

    Figure 2.6 Do not touch RE Head while in operation. Avoid impacts. General considerations for when operating the device.  The REV25 should not be put into operation when the aperture is fogged or dirty. The aperture should not be touched with bare hands. Refer to Section 2.7 for cleaning the device.
  • Page 16: Cleaning And Maintenance

     DO NOT use solvents. If a cloth alone is not sufficient, water or Isopropyl Alcohol may be used.  The rest of the REV25 Vision System housing can be cleaned with a soft damp cloth. 2.7.1 Replacement Parts Replacement parts can be ordered directly through Ocular Robotics.
  • Page 17: General Description

    10 amps. The output voltage of the 24 VDC power supply used with the REV25 System should not vary by more than ±15% from the nominal 24V under any circumstances otherwise damage to the REV25 System may result.
  • Page 18 General Description Figure 3.2 – Power connector on the REV25 Enclosure During connection of the power supply cable to the corresponding plug on the REV25 system, ensure the correct orientation by aligning the polarisation keys on the panel connector and the plug. If forced in the incorrect orientation, damage to the system is likely to result.
  • Page 19: Mechanical

    General Description 3.3 Mechanical The REV25 Vision System has an environmental protection rating of IP65 and can operate in ambient temperatures of up to 70°C (The maximum operating temperature of installed cameras may however be lower than this) making it suitable for use in a wide range of industrial environments.
  • Page 20 General Description Figure 3.5 – REV25 Unit Mechanical Dimensions www.ocularrobotics.com Ocular Robotics Pty Ltd...
  • Page 21 General Description Figure 3.6 – REV25 System Mechanical Dimensions www.ocularrobotics.com Ocular Robotics Pty Ltd...
  • Page 22: Ethernet

    3.4 Ethernet 3.4.1 RobotEye VISION REV25 Unit The REV25 Vision Unit interfaces with a computer via a standard Ethernet cable. The REV25 Control supports a 100 Megabit connection. The Ethernet connection is located on the black 2 Axis Motor Controller Board.
  • Page 23: Network Topology

    The Primary Client is determined by the REV25 in a very simple manner, it is the client that first sends data to the REV25 after it is powered up. For a more detailed explanation of the network behaviour of the REV25 System see the RobotEye UDP Communications Specification available for download from the Ocular Robotics website.
  • Page 24 General Description Figure 3.9 – Network Schematic for Single Host PC to Single REV25 Figure 3.10 – Network Schematic for Single Host PC to Multiple REV25’s www.ocularrobotics.com Ocular Robotics Pty Ltd...
  • Page 25: Optical

    NOTE – De-rotation of the video/image needs to be handled via software. Figure 3.11 – Field of View Representations for various CCD sizes (Not to Scale) www.ocularrobotics.com Ocular Robotics Pty Ltd...
  • Page 26: Camera Mounting

    General Description 3.5.2 Camera Mounting The universal camera mount provided with the REV25 is designed to suit all Allied Vision Technologies cameras recommended for use with the REV25 Vision Unit. If a different camera is chosen and it can’t be used with the camera mount provided then alternative mounting arrangements should be provided.
  • Page 27: Camera Focus And Aperture

    General Description 3.5.3 Camera Focus and Aperture A Fujinon HF50HA-1B lens is attached to the bottom of the REV25 unit. The focal length is 50mm with an iris range of F2.3 to F22. The camera focus and aperture can be adjusted by rotating the rings on the lens as shown in Figure 3.13.
  • Page 28: Specifications

    Maximum optical field of view (diagonal) 40° Optical port C-Mount Environmental Operating Temperature Range -20°C - +50°C IP Class Rating (REV25 Vision System) Note: IP Rating valid only when both supplied power & optionally supplied Ethernet cable connectors are fitted. www.ocularrobotics.com Ocular Robotics Pty Ltd...

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