Envision NCW09-18 Installation Manual

Geothermal/water source heat pumps
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CONSOLE
Geothermal/Water Source Heat Pumps
• R-410A Refrigerant
• 0.75-1.5 Ton Single Speed
Installation Information
Water Piping Connections
Electrical
Startup Procedures
Troubleshooting
Preventive Maintenance
IM1010CNA 03/14

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Table of Contents
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Summary of Contents for Envision NCW09-18

  • Page 1 CONSOLE Geothermal/Water Source Heat Pumps • R-410A Refrigerant • 0.75-1.5 Ton Single Speed Installation Information Water Piping Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance IM1010CNA 03/14...
  • Page 2: Table Of Contents

    Envision Console Controls ........
  • Page 3: Model Nomenclature

    ENVISION CONSOLE INSTALLATION MANUAL Model Nomenclature 15-16 N N C Vintage Model B – PSC Blower & Aluminum Air Coil NC – Envision Series C – ECM Blower & Aluminum Air Coil Console Non-Standard Option Details Cabinet Configuration SS – Standard Option C –...
  • Page 4: General Installation Information

    ENVISION CONSOLE INSTALLATION MANUAL General Installation Information Safety Considerations Refrigerant Systems To maintain sealed circuit integrity, do not install service WARNING: Before performing service or gauges unless unit opertion appears abnormal. Compare maintenance operations on a system, turn off main the change in temperature on the air side as well as the power switches to the indoor unit.
  • Page 5: Dimensional Data

    ENVISION CONSOLE INSTALLATION MANUAL Dimensional Data - Flat Top Cabinet NCW09-18 Overall Cabinet Flat Top Configuration Grille Grille Width Depth Height Grille Lid Length Width 45.0 10.8 25.7 35.0 44.1 10.3 09-12 114.3 27.3 65.2 23.4 88.9 15.6 5.8 112.0 26.0 10.9 50.0 12.3...
  • Page 6 ENVISION CONSOLE INSTALLATION MANUAL Dimensional Data - Slope Top Cabinet NCS09-18 Overall Cabinet Slope Top Configuration Grille Grille Width Depth Height Grille Lid Length Width 45.0 11.1 28.6 35.0 44.1 10.3 09-12 114.3 28.2 72.6 23.4 88.9 15.6 7.2 112.0 26.0 10.9 50.0 12.6...
  • Page 7 ENVISION CONSOLE INSTALLATION MANUAL Dimensional Data - Extended Slope Top Cabinet NCE09-18 Overall Cabinet Ext. Slope Top Configuration Grille Grille Width Depth Height Grille Lid Length Width 50.0 12.6 29.1 35.0 49.1 12.0 09-12 127.0 32.0 73.9 23.4 88.9 15.6 6.1 124.7 30.5 10.9...
  • Page 8 ENVISION CONSOLE INSTALLATION MANUAL Dimensional Data - Right Return Controls Detail...
  • Page 9 ENVISION CONSOLE INSTALLATION MANUAL Dimensional Data - Right Return Chassis Data = inches (cm) Models 09-12 Models 15-18 37.88 42.88 (96.2) (108.9) 9.38 28.5 8.88 34.0 (23.8) (72.4) (22.6) (86.4) CONTROL PANEL CONTROL PANEL (3.8) (3.8) BLOWER ACCESS PANEL BLOWER ACCESS PANEL...
  • Page 10 ENVISION CONSOLE INSTALLATION MANUAL Dimensional Data - Left Return Controls Detail...
  • Page 11: Dimensional Data

    ENVISION CONSOLE INSTALLATION MANUAL Dimensional Data - Left Return Chassis Data = inches (cm) Models 09-12 Models 15-18 37.88 42.88 (96.2) (108.9) 28.5 9.38 34.0 8.88 (72.4) (23.8) (86.4) (22.6) CONTROL PANEL CONTROL PANEL 1.50 1.50 (3.8) (3.8) 1.50 1.50 (3.8)
  • Page 12: Installation Steps

    ENVISION CONSOLE INSTALLATION MANUAL Installation Steps Step 1: Unpack Equipment and Inspect for Damage Step 2: Determine Equipment Location • Choose level flooring surface (Correctable with shims. Do not pitch towards drain.) • Location of wall support and fasteners required to secure chassis backplate.
  • Page 13 ENVISION CONSOLE INSTALLATION MANUAL Installation Steps cont. Step 4: Provide Water and Condensate Drain Connections • A two-pipe reverse return piping configuration is recommended as it equalizes the piping circuit lengths and delivers even water flow to each unit. A direct return piping configuration may be used, but it may be difficult to achieve and maintain proper water flow to the units.
  • Page 14 ENVISION CONSOLE INSTALLATION MANUAL Installation Steps cont. Step 5: Provide Line Voltage Wiring • Check unit data plate located on control side of chassis for ampacity and fuse size. • Remove electrical knockouts from chassis backplate. • Run line voltage wiring through knockout and secure wiring to backplate or disconnect.
  • Page 15: Installation Steps

    ENVISION CONSOLE INSTALLATION MANUAL Installation Steps cont. Field Converting Console Chassis is normally configured with controls on right end and piping on left end (see Figure 3 top view). In this position panel number 1 would be positioned against wall or back plate. Unit may also be turned 180° against wall or back plate. In this position controls will be on left end and piping on right end panel number 2 would be positioned against wall or back plate.
  • Page 16: System Cleaning And Flushing

    ENVISION CONSOLE INSTALLATION MANUAL System Cleaning and Flushing Cleaning and Flushing Figure 7: Flushing with Water Shutoff Valve Equipped Systems Prior to start up of any heat pump, the water circulating system must be cleaned and flushed of all dirt and debris.
  • Page 17: Open Loop Ground Water Systems

    ENVISION CONSOLE INSTALLATION MANUAL Open Loop Ground Water Systems Always maintain water pressure in the heat exchanger by placing water control valves at the outlet of the unit to prevent mineral precipitation. Use a closed, bladder-type expansion tank to minimize mineral formation due to air exposure. Insure proper water flow through the unit by checking pressure drop across the heat exchanger and comparing it to the figures in unit capacity data tables in the specification catalog.
  • Page 18: Electrical Connections

    National Electric Code, whichever is applicable. 208 Volt Operation All Envision Series 208/230 units are factory wired for 230 volt operation. For 208 volt operation, the red and blue trans- former wires must be switched.
  • Page 19: Electrical Data

    ENVISION CONSOLE INSTALLATION MANUAL Electrical Data ECM Motor Compressor Total Rated Voltage Model Motor Unit Circ Fuse/ Voltage Min/Max HACR 115/60/1 104/127 12.5 50.0 4.25 12.3 14.3 208-230/60/1 187/253 21.0 10/15 265/60/1 238/292 22.0 10/15 115/60/1 104/127 14.8 50.0 4.25 13.8...
  • Page 20: Auxiliary Heat Ratings

    ENVISION CONSOLE INSTALLATION MANUAL Auxiliary Heat Ratings ECM Motors Heater Heater Total Min. Max. Rated Voltage Model Element Motor Element Unit Circuit Fuse/ Voltage Min./Max. Watts Amp. Brkr. 208/60/1 197/254 2.45 3.93 09-12 230/60/1 197/254 1000 2.60 4.35 (1 kW)
  • Page 21: Wiring Schematics

    ENVISION CONSOLE INSTALLATION MANUAL Wiring Schematics CCM - ELECTRONIC THERMOSTAT 208-230-265/60/1 Compressor Blue Unit Power Supply Ground 208-230/60/1 or Motor 265-277/60/1 Handi - Box Tan (33) White (28) Brown (26) Black (31) Red (32) White (28) Black (29) Black Red (30)
  • Page 22 ENVISION CONSOLE INSTALLATION MANUAL Wiring Schematics, cont. CCM w/ECM - ELECTRONIC THERMOSTAT 208-230-265/60/1 Motor Compressor Blue Unit Power Supply Motor Ground 208-230/60/1 or Module 265-277/60/1 Handi - Box Tan (33) Brown (26) Note 4 Black (31) Red (32) Black Fan Switch...
  • Page 23 ENVISION CONSOLE INSTALLATION MANUAL Wiring Schematics cont. CCM w/EH - ELECTRONIC THERMOSTAT 208-230-265/60/1 Compressor Blue Unit Power Supply Ground 208-230/60/1 or Blue Motor 265-277/60/1 Handi - Box White White Tan (33) White (28) Brown (26) Black (29) Red (30) Blue (40 )
  • Page 24 ENVISION CONSOLE INSTALLATION MANUAL Wiring Schematics cont. VERSATEC CONTROL - EH & REMOTE WALL THERMOSTAT 208-230-265/60/1 Legend for Schematic [A] Versatec Logic Board Physical Layout Normal Control Timing Table Blower off delay 30 seconds Compressor on delay 10 seconds FANCOM...
  • Page 25 ENVISION CONSOLE INSTALLATION MANUAL Wiring Schematics cont. VERSATEC CONTROL - EH & REMOTE WALL THERMOSTAT 208-230-265/60/1 Schematic [A] Black Compressor Motor Unit Brn/Wht Power Supply 208-230 /60/1 or Ground 265-277/60/1 White White Handi - Box Tan (36) Black(29) Fan Speed...
  • Page 26: Wiring Schematics

    ENVISION CONSOLE INSTALLATION MANUAL Wiring Schematics cont. FX10 - EH 208-230-265/60/1 Compressor Blue Unit Power Supply 208-230/60/1 or Motor Ground Brn/Wht 265-277/60/1 Handi - Box White White Fan Speed Switch Blk Red High Black Black White BLUE Blue 240V 277V...
  • Page 27: Envision Console Controls

    Compressor control module (CCM) controls are standard • High pressure and low pressure safety controls to on the Envision console heat pump. This control features protect the unit components. unit mounted thermostat and switches, • Lockout circuit to shut down unit operation upon Features of the standard control are: receipt of a fault indicator from the safety controls.
  • Page 28 ENVISION CONSOLE INSTALLATION MANUAL Envision Console Controls cont. The user selects either “Heat/Cool” or “Fan Only” on the Optional Versatec Microprocessor mode switch, then either “High” or “Low” at the fan speed Control Features switch. The temperature can be controlled by rotating the The Versatec microprocessor board provides control of thermostat control knob.
  • Page 29 ENVISION CONSOLE INSTALLATION MANUAL Envision Console Controls cont. prevent loss of refrigerant charge and a low suction tem- 30-second measurement of the fault (immediate for high perature thermistor for freeze sensing. Upon a continuous pressure), compressor operation is stopped. Control Tables for Optional Versatec Microprocessor...
  • Page 30 • Integrated into BAS by adding communication module The most unique feature is integrating the FX10 into the Accessory Outputs Envision series as both the heat pump and DDC controller providing both a cost advantage and providing features Quantity 2. One cycled with blower, other with compressor.
  • Page 31 ENVISION CONSOLE INSTALLATION MANUAL Envision Console Controls cont. Control Timing & Fault Recognition Delays MUI and will be held in memory until the unit is power cycled. Relative humidity can be read by a 0-5VDC Lead compressor “ON” delay ..........90 seconds humidity sensor that is displayed over the network.
  • Page 32: Sequence Of Operation

    ENVISION CONSOLE INSTALLATION MANUAL Envision Console Controls cont. the compressor output immediately and count the fault. The Control and Safety Feature Details compressor minimum on time does not apply if the high- Emergency Shutdown pressure switch opens. The compressor will not restart until The emergency shutdown mode can be activated by a the compressor short cycle time delay has been satisfied.
  • Page 33 ENVISION CONSOLE INSTALLATION MANUAL Envision Console Controls cont. mode. The delay should not be less than 1 second and not enabled. During the heating cycle the reversing valve longer than 120 seconds. If the control is in test mode the will be commanded into the off position.
  • Page 34 ENVISION CONSOLE INSTALLATION MANUAL Envision Console Controls cont. Inputs and Outputs Configuration Field Selectable Options Freeze Detection Limit Set Point (BI-5) The freeze detection limit set point input allows you to adjust the freeze detection limit set point (AI-5). When the jumper is installed on BI-5 (Wire #24) the freeze detection limit set point is factory set for 30°F.
  • Page 35 LED 4 - On shows Reversing Valve in cool LED 1 - Flashing shows Compressor 1 running LED 8 - Flashing shows unit in ‘Test’ Mode LED 2 - Flashing shows Full Capacity Compressor running MUI Menu Navigation for Single Compressor - Envision Water-to-Air Welcome Info Status...
  • Page 36 ENVISION CONSOLE INSTALLATION MANUAL Envision Console Controls cont. MUI Menu Navigation for Single Compressor - Envision Water-to-Air Maintenance MinClgSetpt 60.0 ºF MaxHtgSetpt 89.9 ºF W Coil LoLim1 30.0 ºF Press right arrow key W Coil LoLim2 15.0 ºF one time from...
  • Page 37: Unit Startup Notes

    ENVISION CONSOLE INSTALLATION MANUAL Unit Startup Notes Emergency Electric Resistance Heat Hydronic Loop Controller for Boiler/Tower Installations A factory-installed emergency electric heater package is The hydronic loop controller is a microprocessor based available. Rated for 2,000 watts on models NC09 through control panel for control of water loop heat rejector (tower), NC12 and 3,000 watts on models NC15 through NC18.
  • Page 38: Unit Startup Checklist/Unit Startup Steps

    ENVISION CONSOLE INSTALLATION MANUAL Unit Startup Checklist / Unit Startup Steps Before Powering Unit, Check The Following: • High voltage is correct and matches nameplate. • Fuses, breakers and wire size correct. • Low voltage wiring complete. • Piping completed and water system cleaned and flushed.
  • Page 39: Unit Operating Parameters

    ENVISION CONSOLE INSTALLATION MANUAL Unit Operating Parameters Single Speed Models Cooling Entering Water Flow Suction Discharge Water Temp 09-18 09-18 Water Temp Air Temp GPM/Ton Pressure Pressure °F Superheat Subcooling Rise °F Drop °F DB PSIG PSIG 127 - 144...
  • Page 40: Startup/Troubleshooting Form

    ENVISION CONSOLE INSTALLATION MANUAL DEALER: PHONE #: DATE: PROBLEM: MODEL #: Startup/Troubleshooting Form SERIAL #: COOLING CYCLE ANALYSIS SAT °F °F Unit Amp Draw: Loop: Open Closed Line Voltage: °F °F COIL SUCTION COMPRESSOR REVERSING COAX EXPANSION VALVE SOURCE VALVE DISCHARGE °F...
  • Page 41: Pressure Drop

    ENVISION CONSOLE INSTALLATION MANUAL Pressure Drop Pressure Drop (psi) Model 30°F 50°F 70°F 90°F 110°F 12/14/09...
  • Page 42: Preventive Maintenance

    ENVISION CONSOLE INSTALLATION MANUAL Preventive Maintenance Water Coil Maintenance Condensate Drain In areas where airborne bacteria produce a slime in the 1. Keep all air out of the water. An open loop system should drain pan, it may be necessary to treat chemically to be checked to ensure that the well head is not allowing minimize the problem.
  • Page 43 ENVISION CONSOLE INSTALLATION MANUAL Notes...
  • Page 44: Revision Guide

    ENVISION CONSOLE INSTALLATION MANUAL Revision Guide Pages: Description: Date: Updated With Aluminum Air Coils 02 Mar 2014 Added Revision Guide 02 Mar 2014...
  • Page 45 Manufactured by WaterFurnace International, Inc. 9000 Conservation Way Fort Wayne, IN 46809 www.waterfurnace.com Product: Envision Series Console Type: Geothermal/Water Source Heat Pumps Size: 0.75-1.5 Ton Document: Installation Manual IM1010CNA 03/14 ©2014 WaterFurnace International, Inc., 9000 Conservation Way, Fort Wayne, IN 46809-9794. WaterFurnace has a policy of continual product research and development and...

This manual is also suitable for:

Ncs09-18Nce09-18

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