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Texas Equipment ACM1LSF Installation Manual

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United States
17779 Main Street Suite C
Irvine, CA 92614 USA
Tel:
+1(949) 333-3800
Fax:
+1(949) 333-3804
United Arab Emirates
P.O. Box 121971 Saif Zone A2-032
Sharjah, UAE
Tel:
+971 (06) 552 98 60
Fax:
+971 (06) 552 98 61
Egypt
9A Al-Mothalath
End of Mostafa El-Nahas Street
Nasr City, Cairo 11528 Egypt
Tel:
+2019 550 0001
Fax:
+2022 472 4346
AC Service Machine

INSTALLATION GUIDE

www.TexasEquipment.net
Model
ACM1LSF

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  • Page 1: Installation Guide

    P.O. Box 121971 Saif Zone A2-032 Sharjah, UAE Tel: +971 (06) 552 98 60 Fax: +971 (06) 552 98 61 Egypt 9A Al-Mothalath End of Mostafa El-Nahas Street Nasr City, Cairo 11528 Egypt Tel: +2019 550 0001 Fax: +2022 472 4346 Model ACM1LSF www.TexasEquipment.net...

  • Page 2: Table Of Contents

    Contents 1 About this operating manual ......... .2 Kernel .

  • Page 3: About This Operating Manual

    1 About this operating manual This operating manual describes the Kernel Air-Con Service Station This manual is for those who perform maintenance on vehicle air conditioning system and have the expertise required to do so. This manual contains all the instructions necessary for safe and effective operation of the air Conditioning service Station.

  • Page 4: Explanation Of Symbols In This Operating Manual

    Explanation of symbols in this operating manual Format Meaning Example Designations used on the Press device „BOLD” Display messages „LANGUAGE” ■ ■ Text List in any order Pressure monitor ■ ■ Text Pressure relief valves 1. Text Actions to be carried out in the 1.

  • Page 5: Scope Of Delivery

    2 Scope of delivery The Air-Con Service Station and its accessories are carefully checked before shipping. After delivery, check that all the parts listed below are present and undamaged If any part is missing or damaged, notify the company responsible for transport immediately AirCon Service Station Service hoses with coupling for HP/LP connection...

  • Page 6: Safety

    3 Safety 3.1 General safety instructions Read this operating manual carefully before starting up the Air-Con Service Station for the first time Also note the following: ■ The operator should comply with the laws about the service of vehicle air- conditioning by the local goverment ■...

  • Page 7: Warnings On The Air-Con Service Station

    Do not operate the Air-Con Service Station in areas where there is a risk of explosions (for example battery charging rooms or spraying booths). Always use the main switch lf the Air-Con Service Station to switch it on and off. Do not leave the device unattended when it is switch on. Before you shut down the Air-Con Service Station, make sure that the selected program has ended and that all valves are shut.

  • Page 8: Safety Devices

    3.3 Safety devices Pressure monitor: switch the compressor off if the normal ■ operating pressure is exceeded. Tank with pressure relief function: additional safety mechanism to ■ protect lines or vessels from bursting if the pressure continues to rise despite the action of the pressure monitor. 4 Proper use The Air-Con Service Station is intended for performing maintenance on vehicle air-conditioning systems.

  • Page 9: Overview Of The Air-Con Service Station

    5 Overview of the Air-Con Service Station (1) Pressure gauge for HP (6) New oil bottle (2) Pressure gauge for LP (7) Used oil bottle (3)LCD display (8) power (4)Pressure gauge for Tank (9) service hose (5) Keypad...
  • Page 10 USER COMMUNICATION INTERFACE: Recovery key : to suct the A/C refrigerant into the inner cylinder Vacuum key : to extract gases from A/C system Purge key : to release gases from inner cylinder Recharge key : to refill refrigerant into A/C system. Pag oil key : to inject new oil into A/C system.

  • Page 11: First Start Up

    6 First start-up 6.1 Setting up and switching on Power supply must be firmly grounded 1. Drive the Air-Con Service Station to the workplace and lock the front wheels. During operation the device must be on a level, flat surface so that measurement can be made correctly.

  • Page 12: Filling Up The Internal Refrigerant Container

    6.3 Filling up the internal refrigerant container When the Air-Con Service Station is started for the first time, the internal refrigerant container must be filled with at least 6000g from an external refrigerant bottle. Also note the instructions on the refrigerant bottle. The current refrigerant quantity are shown in the standby mode.
  • Page 13 2. Press to confirm. Follow the instructions in the display. INNER TANK REFILL CONNECT THE LP HOSE TO THE SOURCE TANK,OPEN THE VALVE UP_SIDE DOWN IT . 3. Press to confirm. The quantity of refrigerant in the internal container is shown. REFILL RUNNING **：**...

  • Page 14: Operation

    7 Operation When the air-conditioning is serviced, the engine and the air-conditioning must be switched off. 7.1 Recovery 1. First fit the connections of the Air-Con Service Station to the vehicle air conditioning system and open them. 2. Check for the high and low pressure gauges. If the pressure is equal to zero or lower, it shows that no refrigerant leaves in the air-conditioning system, you can select other selections directly.

  • Page 15: Vacuum

    4. About 5 seconds later, oil draining finished. RECOVERY FINISHED! PRESS STAR TO CONFIRM! 5. Press key to stop the buzzer, then recovery process finished! 7.2 Vacuum 1. After recovery you had better to wait for about 1minute, if the A/C system raise continue to recovery, if the A/C system pressure didn’t rises above zero, press key, the device enter vacuum process.

  • Page 16: Purge

    VACUUM FIN ISHED P RESS START TO CON FIRM! 4. wait about five minutes .and check the low pressure gauge indicator, if the pressure is raising, you need confirm whether the air-conditioning’s leakage. If leakage, you should repair it. If not, continue the next process. 7.3 Oil injection 1.

  • Page 17: Recharge

    2. Press key to enter the refrigerant filling quantity. Either use the value shown on the filling quantities sticker in the vehicle and enter it using the keypad and the cursor keys, or press use the Air-Con Service Station’s database. 3.
  • Page 18 7.5 Purge The purge is designed to purge mixed gases such as air present in the inner tank. It is harmful for the system when the pressure in the tank exceed. The unit must purge when it is turned on. 1.

  • Page 19: Service Tasks

    8 Service tasks Other service are included this items as: “1.INNER TANK REFILL 2.LANGUAGE SELECT 3.ZERO BALANCE 4.VACUUM PUMP OIL 5.FILTER DRIVER 6.HOSE COMPENSATION 7.PRESSURE RISE WAIT 8.OTHER SERVICE.” If you want come to these items , please press key and use to select and enter it.

  • Page 20: Vacuum Pump Oil

    1. In standby mode, press key ,to use the key to select “ZERO BALANCE” ZERO BALANCE PRESS WHEN 2. Unscrew the tank and remove it from the scale plate. Make sure that there is nothing on, press key . Once you have set the zero point, the standby mode appears again. 3.

  • Page 21: Changing The Internal Filter

    2. Unscrew the oil filler plug (A). 3. To drain the oil, unscrew the oil drain plug (C). 4. Once the oil has been completely drained from the pump housing, screw the oil drain plug (C) back in. 5. Feed up new oil into the vacuum pump , until the oil level is at the middle of the sight glass (B) and screw the oil filler plug (A) back.

  • Page 22: Hose Compensation

    8.6 Hose compensation You can service yourself by inputting a new quantity of refrigerant as a compensation when the recharging occurs. note: we strongly claim to use the default number of compensation 8.7 Pressure rise wait Setting the waiting time that the refrigerant evaporate in the A/C system,during the recovery operation phase.

  • Page 23: Disposal

    9. Disposal 9.1 Disposing of used fluids Used oil is hazardous waste. Do not mix used oil with other fluids. Keep used oil in suitable containers prior to disposal. 9.2 Disposing of packaging material ■ The cardboard packaging material should be disposed of with other waste paper.

  • Page 24: Trouble Shooting

    10 Trouble shooting Fault Cause Remedy This message is The display shows „WARNING! normal, during the Press continue CODE :W16 recovery process. NOT ENOUGH PRESSURE other operations. If you TO RECOVERY!.” make sure that there is no refrigerant in A/C system. The display shows The inner tank is full of Drain the internal...

  • Page 25: Technical Data

    11 Technical data Dimensions (width x height x depth) 600 mm x 1150 mm x 700 mm Weight 80 kg Power supply 220 V- 50 Hz Refrigerant R134a Vacuum pump 1L /MIN Compressor 3/8 P Drier filter output 150 kg Filling cylinder accumulator capacity 80 kg LCD back-lit display...

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