1. Manuals
  2. Brands
  3. Dometic Manuals
  4. Refrigerator
  5. DS 300
  6. Service manual

Dometic DS 200 Service Manual

Freestanding and built-in absorption refrigerators
Hide thumbs Also See for DS 200:
Table of Contents

Advertisement

Quick Links

Service Manual
DS 200
DS 300
DS 400
DS 600
Freestanding and built-in absorption refrigerators
Pub. Nr.: 599363981 --- REV:A

Advertisement

Table of Contents
loading

Related Manuals for Dometic DS 200

Summary of Contents for Dometic DS 200

  • Page 1 Service Manual DS 200 DS 300 DS 400 DS 600 Freestanding and built-in absorption refrigerators Pub. Nr.: 599363981 --- REV:A...

  • Page 2: Table Of Contents

    Table of Contents: The appliance ................3 1.1. Specifications................3 1.2. Warning! ..................3 1.3. Spare parts, electrical wiring diagram .......... 3 Installation and repair operations..........4 2.1. Tools .................... 4 2.2. Cabinet, door ................5 2.2.1. Adjusting right and left-hand swing door ........5 2.2.2.

  • Page 3: The Appliance

    Any parts that need to be replaced during repair may only be replaced by parts identical to the originals and which were chosen based on the list of spare parts! Using parts other than original DOMETIC parts will result in lost warranty.

  • Page 4: Installation And Repair Operations

    2. Installation and repair operations 2.1. Tools Figure 1 Recommended tools: - Universal pliers 160-mm, 2 pc. - Magnetic screwdriver handle Pz 1 fitting-strip Pz 2 fitting-strip - Phillips screwdriver Ph 1 - Standard screwdriver 120 * 5 - Standard screwdriver 100 * 4 - 14-mm wrench - 1000-V electrical insulation resistance meter - Electrical break-detecting device...

  • Page 5: Cabinet, Door

    2.2. Cabinet, door 2.2.1. Adjusting right and left-hand swing door Remove bottle-holder bar from the inside door panel (Fig. 2) Figure 2 Lay refrigerator on its aggregate unit side Loosen up foot-frame’s screws (7 pc), remove foot-frame. (Fig. 3, 4, 5, 6) Figure 3 Figure 4 Figure 5...
  • Page 6 Lift off door from bottom hinge pin, remove hinge washer (Fig. 9) Figure 9 Remove bottom hinge pin and lower and upper hinge plug in the same way as in case of the upper hinge pin Install bottom hinge pin on opposite side, snap in place. (Fig. 10) Figure 10 Pull spacer on bottom hinge pin, then place door on hinge pin.
  • Page 7 Snap in upper hinge pin lower and upper hinge plug. (Fig. 13) Figure 13 Lay refrigerator on aggregate unit casing Lead feed cable through foot-frame. (Fig. 14) Figure 14 Attach grooves of foot-frame and aggregate unit casing, position foot-frame, secure with 7 screws. (Fig. 15, 16) Figure 15 Figure 16 Place refrigerator in upright position, make sure of unhindered operation of...

  • Page 8: Replacing Lock

    2.2.2. Replacing lock Open refrigerator door Pull key from the lock, remove lock cover from rosette using 2 standard screwdrivers. (Fig. 17) Figure 17 Remove mounting screws from forehead panel, remove forehead panel by slightly pulling.( Fig. 18, 19) Figure 19 Figure 18 Remove locking plugs from bores of lock mounting screw.

  • Page 9: Replacing Door Panel

    Lift out lock. (Fig. 22) Detach lock mounting plate from rosette using 2 standard screwdrivers, place on new lock. (Fig. 23) Figure 22 Figure 23 Reassembly is done in reverse order Test locking - opening, adjust locking plate as necessary. (Fig. 24) Figure 24 2.2.3.

  • Page 10: Mounting The Wheels

    2.2.4. Mounting the wheels Wheels, as options are available, which are packed into the inside of the cabinet. The fastening screws (12 pcs of 3,5 φ x 22 drilling and tapping screw and 4 pcs of φ 4 x 17 tapping screw for thermoplastic) are parts of this package as well. The bores, to the wheels should be aligned, are injection moulded on the foot- frame.
  • Page 11 Lay the arched surface of the handle to the door frame. (Fig. 30) Figure 30 Figure 31 Figure 32 Figure 33 Place the locating pin of the handle into the groove of the forehead panel. (Fig. 31) Join the tongue and the locating slot and by pressing the nib and the front surface of the handle mate them together.

  • Page 12: Electrical Component

    2.3. Electrical component 2.3.1. Operation 2.3.1.1. Specifications The appliance is fitted with integrated electronic controls (Fuzzy Logic III). The electronics include the regulation of the interior temperature, the automatic defrosting, as well as the control of the lighting. The light is 2 LED light sources, which lights up the interior and also indicates the result of the self-test by the electronics upon plugging in the appliance.

  • Page 13: Installation

    2.3.2. Installation: The electrical component of the appliance is divided between two major connection points: 1. The lighting panel under the light cover 2. The Fuzzy III control panel under the electric cover 2.3.2.1. Replacing the elements under the light cover Unscrew cover mounting screw.( Fig.

  • Page 14: Replacing Built-In Optical Sensor

    Figure 40 Figure 41 Insert new potentiometer so that its outlet faces the connection point, tighten restraining nut Push up PCB connection Push up thermostat button, paying attention that the potentiometer’s shaft jointing fits with its positioning to the thermostat button. Check that the potentiometer can be turned.

  • Page 15: Testing And Replacing Elements Connected To Fuzzy Iii Control

    Upon finishing the actions, snap lighting panel back into its casing, adjust wires Insert light cover in groove of inner chamber, snap in. (Fig. 44) Screw back mounting screw of lighting cover. (Fig. 45) Figure 44 Figure 45 Testing of electrical insulation resistance is not necessary after disrupting this electrical part.

  • Page 16: Testing Assambled Thermal Fuse

    Unscrew screws from electrical cover, remove cover Slightly pressing the locking tab, lift out Fuzzy III printed circuit board from the base board. (Fig. 49, 50) Figure 49 Figure 50 After finishing the actions, re-assembly is carried out in reverse order, paying attention to the positioning of the wires and to the fitting of the aggregate unit cover and the foot-frame In each case after disrupting the electrical circuit, test electrical insulation...

  • Page 17: Replacing Heating Element

    Snap out plugs from temperature sensor cover, unscrew restraining screw (Fig. 51, 52, 53) Figure 51 Figure 53 Figure 52 Lift off sensor cover, lead out sensor Pull out sensor from cabinet towards back panel Thread new sensor back in the cabinet, place sensor tip in cover casing Wind sensor wire cover at 100 mm length onto the locking tabs Reinsert cover into its casing, secure with screw Reinsert plug...
  • Page 18 Bend out cover locking tabs of boiler-insulation. (Fig. 55, 56) Remove upper-lower boiler cover. (Fig. 57, 58) Figure 55 Figure 56 Figure 58 Figure 57 Turn insulation, detach rims apart by slightly pressing the casing Turn out boiler insulation together with casing from under the boiler (Fig. 59, Figure 59 Figure 60...
  • Page 19 Mark mounting position of heating element on the boiler with a permanent marker (to help reinstallation) (Fig. 61) Push down wire clamp of heating element. (Fig. 62) Figure 61 Figure 62 Turn heating element toward back panel. (Fig. 63) Push down clamp of heating element using 2 universal pliers. (Fig. 64) Figure 64 Figure 63 Pull up clamp to about halfway on new heating element (45 mm from upper...
  • Page 20 Position element, adjust its seating (in all types, the upper edge of the element has to be 13 mm from the mid-section of the boiler’s lowest indention) Turn element so that it faces the opposite way from the intake tube. (Fig. 66) Figure 66 Reinsert boiler insulation, snap together, turn into position.

  • Page 21: Cooling Aggregate

    Push together the electrical connection of the heating element wire and the thermal fuse wire, adjust wires Reinsert electrical cover, foot-frame, aggregate unit casing, secure with screws (see 2.3.2.2., 2.2.1.) Place refrigerator in upright position Test electrical insulation resistance (with a 1000-V electrical insulation resistance meter.) The insulation resistance is R >...
  • Page 22 (X). (Fig. 75) Figure 75 Its value is: Type Value to be measured (mm) DS 200 X = 35.5 DS 300 X = 16.5 DS 400 X = 16.5 DS 600 X = 36.5...
  • Page 23 Place drain water evaporator onto fluid heat-exchange pipe, making sure that the end of the drain water outlet pipe reaches in the drain water evaporator. (Fig. 76, 77) Figure 76 Figure 77 Secure aggregate with screws. Install heating element, boiler insulation, according to 2.3.2.2.3 Push together thermal fuse –...

  • Page 24: Information

    Reinsert cooling flange, secure with 4 screws, only the original corrosion- proof screws or screws of identical quality may be used (Fig. 79, 80) Figure 79 Figure 80 Test electrical insulation resistance (with a 1000-V electrical insulation resistance meter.) The insulation resistance is R >...

This manual is also suitable for:

Ds 400Ds 600Ds 300

Table of Contents