Related Manuals for Thermo Dynamics TDX-90
Summary of Contents for Thermo Dynamics TDX-90
- Page 1 T X Series Installation Operation Maintenance Manual www.thermodynamicsboiler.com Thermo-Dynamics oiler Company ROUTE 61 • P.O. BOX 325 • SCHUYLKILL HAVEN, PA 17972 (570) 385-0731 FAX (570) 385-5304...
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Page 2: Service Policy
Service Policy Congratulations on the purchase of your boiler. Here at Thermo-Dynamics Boiler Com- pany we pride ourselves on the design and construction of our product. Our intent is to furnish you with a high quality appliance that will provide you and your family with years of trouble free service. -
Page 3: Table Of Contents
T X Series Boiler Installation and Operating Manual Contents Subject Page Read This First Specifications Installation Operational Sequence Start-Up Appendices Troubleshooting Guide Dimensions Piping Diagrams Wiring Diagrams Installer/Serviceman Labels Burner Service Set Up Records Installation and Service Check List Back Cover... -
Page 4: Read This First
Read This First 1. Installer must be a trained, experienced technician and should read all instruc- tions before installation. 2. Inspect the boiler, jacket and all components to be sure damage has not occurred in shipment. If damage is evident a claim must be filed with the freight carrier who transported the boiler from the factory to the distributor where it was purchased. - Page 5 DANGER: Indicates a hazardous situation which if not avoided will result in death or serious injury. WARNING: Indicates a hazardous situation which if not avoided could result in death or serious injury. CAUTION: Indicates a hazardous situation which if not avoided, may result in a minor injury.
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Page 6: Specifications
Specifications ___________________________________________________________________________________ Model TDX-90 TDX-100 TDX-110 TDX-125 ___________________________________________________________________________________ Input BTU/HR 126,000 140,000 154,000 175,000 ___________________________________________________________________________________ Heat Capacity BTU/HR 110,000 121,000 132,000 148,000 ___________________________________________________________________________________ Net Output BTU/HR 95,000 105,000 115,000 129,000 ___________________________________________________________________________________ Firing Rate GPH 0.90 1.00 1.10 1.25 ___________________________________________________________________________________ Supply 1 1/4”... - Page 7 3) Packaged boilers are shipped with the burner, aquastat and circulator installed and wired at the factory. See the Basic Wiring Diagram for wiring schematic. See component man- ufacturer’s manual for wiring instructions. 4) An expansion tank, not provided, must be matched to the system and installed in accor- dance with the manufacturer’s instructions.
- Page 8 increased if you have a vented dryer in the basement or other venting fans in the home. Boilers located in confined spaces shall be provided with two permanent openings, one near the top and one near the bottom of the enclosure. Each opening shall have a free area of not less than one square inch per 1000 BTU per hour input rating of the boiler, freely communicating with interior areas having adequate infiltration from the outside.
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Page 9: Operational Sequence
Suction Vacuum Test. A fuel pump suction vacuum test should be performed. See the fuel pump manufacturers literature for details. The suction vacuum must be limited to ensure that there is adequate pump lift. This problem becomes proportionately larger with underground tanks. -
Page 10: Start-Up
limit setting, the oil burner will be started again by the control (and the circulating pump will be prevented from operating) until the operating control setting is satisfied. The operating control has an adjustable low limit differential setting. The low limit dif- ferential setting determines how high the boiler temperature must rise before the burner turns off and or the circulator comes on if the thermostat calls for heat. - Page 11 1) Confirm that electrical power to the boiler is off. The fuel tank must be filled with No. 2 heating oil. Low Sulfur fuel is preferred. 2) Check electrode settings, nozzle size and air setting. Electrode settings are shown in the burner manual provided along with this manual.
- Page 12 9) Burner Adjustments. Allow the burner to operate steadily for 5 to15 minutes. Check burner settings shown on the Installer/Service Man Label and make the following adjust- ments. a) Punch or drill a 1/4” hole in the flue pipe between the boiler and the barometric draft regulator.
- Page 13 4) Fan and blower housing should be kept clean of dirt and lint. If heating unit is located near an unvented dryer, special care must be taken so that lint does not clog the burner air inlets. 5) Replace the fuel filter cartridge annually. 6) Check all water connections and plugs for evidence of leaks.
- Page 14 4) Disconnect the fuel supply line to the burner. 5) Remove the burner from the burner flange and set the burner to the side. 6) Remove two brass nuts that hold the door bracket to the boiler. Remove two brass nuts that hold the door bracket to the door.
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Page 18: Dimensions B
Piping Diagram Return from heating Supply to heating circuits circuits Domestic Hot Water Coil Burner TDX-WC Legend Hot Water Out 1. Circulator Dishwasher 2. Relief Valve 3. Expansion Tank Pressurized Tempered Hot Water 4. Vent 5. Flow Check Cold Water In 6. - Page 19 ELECTRICAL DIAGRAM FOR TDX SERIES BOILERS TO CONNECT BURNER TO AQUASTAT (APPLIES TO CARLIN CHIMNEY VENT AND CARLIN DIRECT VENT BURNERS) ELECTRICAL DIAGRAM FOR TDX SERIES BOILERS TO CONNECT BURNER TO AQUASTAT (APPLIES TO BECKETT CHIMNEY VENT AND DIRECT VENT BURNERS)
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Page 20: Wiring Diagrams D
ELECTRICAL DIAGRAM FOR TDX SERIES BOILERS TO CONNECT BURNER TO AQUASTAT (APPLIES TO RIELLO CHIMNEY VENT BURNERS) ELECTRICAL DIAGRAM FOR TDX SERIES BOILERS TO CONNECT BURNER TO AQUASTAT (APPLIES TO RIELLO DIRECT VENT BURNERS) -
Page 21: Installer/Serviceman Labels
Installer/Serviceman Labels Appendix E INSTALLER/SERVICEMAN INSTALLER/SERVICEMAN Model Number TDX-WC 90 TDX-WC 100 TDX-WC 110 TDX-WC 125 Model Number TDX-WC 90 TDX-WC 100 TDX-WC 110 TDX-WC 125 _____________________________ _____________________________ Burner Type Beckett Beckett Beckett Burner Type Beckett* Beckett* Beckett* Burner Model _____________________________ Burner Model _____________________________... - Page 22 INSTALLER/SERVICEMAN INSTALLER/SERVICEMAN Model Number TDX-WC 90 TDX-WC 100 TDX-WC 110 TDX-WC 125 Model Number TDX-WC 90 TDX-WC 100 TDX-WC 110 TDX-WC 125 _____________________________ _____________________________ Burner Type Carlin Carlin Carlin Carlin Burner Type Carlin* Carlin* Carlin* Carlin* Burner Model EZ-1 PRO EZ-1 PRO EZ-1 PRO EX-1 PRO...
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Page 23: Burner Service Set Up Records
BURNER SERVICE SET-UP RECORDS Initial Set Up 1. Date 2. Model 3. Firing Rate 4. Pump Pressure 5. CO2 6. “0” Smoke 7. Gross Stack °F 8. Draft Over Fire 9. Replaced Filter Yes/No 10. Replaced Nozzle Yes/No 11. Clean Pump Filter Yes/No 12. -
Page 24: Installation And Service Check List
Installation and Service Check List Boiler Model: ______________________________ Serial No.: ____________________________ Installation Date: ___________________________ Installer Name: _____________________________ Phone No.: ____________________________ Boiler Installation Boiler level and in solid contact with floor? Boiler and burner wired per wiring diagram and National Electric Code? 120VAC wiring Type_______ Size_______ AWG Burner sealed to boiler? Mounting nuts tight? Space is large enough to provide required clearances?
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