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TCNet Boiler
Controller
User and Service Manual
Developed and assembled in Turkey.
Türkiye'de geliştirilmiş ve üretilmiştir.

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Summary of Contents for TCNet Boiler Controller

  • Page 1 TCNet Boiler Controller User and Service Manual Developed and assembled in Turkey. Türkiye’de geliştirilmiş ve üretilmiştir.
  • Page 2: Safety Instructions

    TCNet Boiler Controller User and Service Manual Safety Instructions Caution! Schock Hazard! Risk of electrical schock which may cause serious injuries or death. Please disconnect the mains before servicing this equipment. Caution! Hot Surfaces! The boiler assembly and/or the temperature sensors may be extremely hot!
  • Page 3 TCNet Boiler Controller User and Service Manual (This page is intentionally left blank)
  • Page 4: Table Of Contents

    TCNet Boiler Controller User and Service Manual Table of Contents Safety Instructions ........................... 2 Overview to Control Panel ........................5 Quick Reference ............................6 Starting and Stopping Your Boiler ....................... 6 Setting up The Temperature of Boiler or Utility Water ............... 6 Operation Menu ............................
  • Page 5: Overview To Control Panel

    TCNet Boiler Controller User and Service Manual Overview to Control Panel 1. Power key. 2. Input key. 3. Menu navigation key. 4. Menu navigation key. 5. Decrease parameter key. 6. Increase parameter key.
  • Page 6: Quick Reference

    TCNet Boiler Controller User and Service Manual Quick Reference Starting and Stopping Your Boiler Please hold the power key to either run or stop your boiler. The power state will be highlighted when you press the power key. Setting up The Temperature of Boiler or Utility Water Press the Input key to enter the Temperature Setup menu.
  • Page 7: Operation Menu

    TCNet Boiler Controller User and Service Manual Operation Menu The operation menu indicates current process values of your boiler. Large LCD display allows the control panel to show almos all temperatures measured by sensors and the calculated output power. 1. Power state: Indicates the current power state of your boiler. When it set to RUN, boiler will opeate if any heat demand.
  • Page 8 TCNet Boiler Controller User and Service Manual Boiler is operating at 80%-100% of its rated power. Boiler is either performing the deflating sequence or grate cleaning sequence. 6. Device Icons: Auger is operating. Blower is operating. External fuel refilling system is operating.
  • Page 9: Menu Structure

    TCNet Boiler Controller User and Service Manual Menu Structure TCNet controller has three menu schemes for quick setup, user preferences and the service settings. The most common settings are grouped together. 1. Temperature Setup: Basic temperature adjust of your boiler 2.
  • Page 10: Operation Mode

    TCNet Boiler Controller User and Service Manual Operation Mode To change the operation mode press adjust keys. Navigate to <Return with navigation keys and press Input key to return the User Preferences menu. There are three operation modes of your boiler.
  • Page 11: Day-Night Compensation

    TCNet Boiler Controller User and Service Manual -8 … -5:C -/+ 10:C -4 … -1:C -/+ 10:C 0 … 3:C -/+ 10:C 4 … 7:C -/+ 10:C 8 … 11:C -/+ 10:C 12 … 15:C -/+ 10:C 16 … 19:C -/+ 10:C >20 :C...
  • Page 12: Date-Time

    TCNet Boiler Controller User and Service Manual Date-Time The controller panel has a realtime clock calendar. To adjust the system time and date, navigate to hour, minute, date, month, year or day of week with navigation keys. Press adjust keys to change. Controller accepts 24-hour hh:mm time format and dd/mm/yyyy date format.
  • Page 13: Internet Connectivity

    TCNet Boiler Controller User and Service Manual Internet Connectivity The controller has an onboard Ethernet port to directly connect to the Internet or your local area network. The LAN connector of the boiler is depends on the boiler model. Please refer to the instruction manual of your boiler fort he location of the LAN connector.
  • Page 14: The Status Page

    TCNet Boiler Controller User and Service Manual After login, you should see the status page of the boiler The Status Page All measured temperatures and the device status are shown on this page. CPU load indicates the current utilization of the control panel’s processor.
  • Page 15: Adjust The Temperatures And Operation Mode From Internet

    TCNet Boiler Controller User and Service Manual Adjust the Temperatures and Operation Mode From Internet Click the “Temperature Setup” on the menu box. Adjust the temperatures and click “Submit” button. If you don’t want to make any adjustments, click “Administration” from the menu and click the “Save...
  • Page 16: Setting Up The Week Timer From Internet

    TCNet Boiler Controller User and Service Manual Setting up The Week Timer from Internet Click the “Week Timer” on menu box. Set up your desired start up and shut down times for each day. If you don’t want to make any adjustments, click “Administration” from the menu and click the “Save...
  • Page 17: Changing The Network Settings

    TCNet Boiler Controller User and Service Manual Changing the Network Settings Click the “Network Configuration” on menu box. Make all required changes on network configuration and click “Save Config” button. Please note that the controller should reboot after changing the network settings and perform the...
  • Page 18: Turning On And Turning Off Your Boiler From Internet

    TCNet Boiler Controller User and Service Manual Turning On and Turning Off your Boiler From Internet Click “Administration” on menu box. Click “Turn On Boiler” button to turn on your boiler. Click “Turn Off Boiler” button to turn of your boiler.
  • Page 19: Service Menu

    TCNet Boiler Controller User and Service Manual Service Menu Caution! This settings are intended to be adjusted by a well trained service technician or a service engineer. Incorrect settings may cause dangerous conditions. To enter the Service menu, navigate to Service> with...
  • Page 20: Boiler Setup

    TCNet Boiler Controller User and Service Manual Boiler Setup Max. Power kW The maximum power of the boiler Min. Power kW The minimum power of the boiler Feed rate gr/min The pellet feed amount for a minute of the auger or other fuel feeding system.
  • Page 21 TCNet Boiler Controller User and Service Manual Power and Fan speed settings for 5STEP modulation or Fixed power. Mod1 Fan: Mod2 10kW Fan: Mod3 15kW Fan: Mod4 20kW Fan: Mod5 25kW Fan: Exh. Limit :C Maximum allowable flue temperature. In case of flue...
  • Page 22 TCNet Boiler Controller User and Service Manual Graph 2 5 Step Modulation Graph 3 Fixed Power Regulation Tuning the PID modulation: If your boiler never reaches the setpoint, Increase the Mod1 Power level. If your boiler exceeds the setpoint more than the hysteresis value, Decrease the Mod1 Power Level.
  • Page 23: Ignition Data

    TCNet Boiler Controller User and Service Manual Graph 4 Feed Period Ignition Data Feed Time sec Timeout min Retries Burn. Detect Temp :C Burn. Detect Delta :C [Graph5] Auger Filling min First run Fan Speed Graph 5 Burning Detection and Deflating Cycle...
  • Page 24: Network Status

    TCNet Boiler Controller User and Service Manual Hysteresis Util. Water Circuit Threshold Hysteresis Network Status IP Address The IP address of the controller 192.168.1.127 Subnet Mask The subnet mask of the controller 255.255.255.0 Default Gateway The default gateway address (DSL modem router 192.168.1.1...
  • Page 25: Digital Inputs

    TCNet Boiler Controller User and Service Manual Digital Inputs IN0: OFF IN4:OFF The input signals of the controller. IN1: OFF IN5: OFF OFF : No signal / Open IN2: OFF IN6: OFF ON: Signal / Close IN3: OFF IN7: OFF Analog Inputs T3 (boiler temp.

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