Table of Contents
Summary of Contents for Powermatic PON Series
- Page 1 PON Series Cast Iron Boilers Installation Operation & Maintenance Manual Installation,Operation & Maintenance Manual Cast Iron Sections Cast Iron Sections Triple Pass Design Triple Pass Design 163 kW 355 kW 163 kW - 355 kW...
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Page 2: Table Of Contents
Certifications , Symbols Certifications , Symbols General Warnings Safety Instructions Safety Instructions General Characteristics of PON series Boilers Boiler Dimensions , Delivery Conditions Information on the Boiler Plate Information on the Boiler Plate Technical Parameters Technical Parameters Recommended Minimum Distance for Installation... -
Page 3: Description
Our professionals will be glad to answer all your questions at any time. Our professionals will be glad to answer all your questions at any time. Certifications : Certifications : PON Series boilers are in compliance with ; EC Directives : EC Directives : (90/396/EEC) Gas Appliances Directive... -
Page 4: G General Warnings L W I G
General Warnings : General Warnings : ON series cast iron boilers are designed for working with hot water heating and/or hot water plumbing and produced with the proper technology and materials suitable for this design.This design is restricted to use out of it's aim of use. ON series boilers are delivered as sections and services assemble the boilers in the operation area The assembling of the ON series boilers are delivered as sections and services assemble the boilers in the operation area.The assembling of the b il... -
Page 5: Safety Instructions
Safety Instructions : Safety Instructions : Always observe the following safety instructions and regulations Always observe the following safety instructions and regulations. Always perform the following steps prior to inspection work. Always perform the following steps prior to inspection work. Close the gas shut off valve Close the gas shut-off valve. -
Page 6: General Characteristics Of Pon Series Boilers
General Characteristics of PON series Boilers : ON series boilers are, blowing burner, cast iron sectioned, between the capacities 163 – 355 kW with proper burner b il d b t 355 kW connection, works with gas or liquid fuel in 7 different ( 5 – 11 sections) type. -
Page 7: Boiler Dimensions , Delivery Conditions , Y
Boiler Dimensions : Delivery Conditions : Boiler sections are delivered as not - assembled according to the boiler room specifications and dimensions.In not assembled deliveries, sections and assembling aparats are delivered on a pallet, cabins,isolation and other elements are delivered in a box. Rima technicians make the assembling of the boiler. -
Page 8: Information On The Boiler Plate
Information on the Boiler Plate : The identification plate is mounted on the back side of the boiler cabin. PON-05 , P0N-06,PON-07 …... -
Page 9: Technical Parameters
Technical Parameters :... -
Page 10: Recommended Minimum Distance For Installation
Recommended Minimum Distance for Installation: Do not put flammable materials on top of the boiler or near the boiler than specified safety distance. The measurements of the boiler room and the empty spaces must be arranged properly for future assembling repairing, re- assembling, burner connecting issues. -
Page 11: I Important Instructions About Boiler Room T T I T Ti Ab T B Il R
Important Instructions About Boiler Room: There must not be any other equipments such as aspirator, air condition central etc. in the boiler rooms. These kind of equipments can make vacuum effect and defect boilers pull force. This can cause burner failures. The ceiling of the boiler room can be isolated for sound and heat isolation. -
Page 12: Pon Series Cast Iron Boiler Parts And Spare Parts List
PON Series Cast Iron Boiler Parts : PON Series Cast Iron Boiler Spare Parts List :... -
Page 13: Cast Iron Sections With High Efficiency Design , Boiler Room Ventilation
Cast Iron Sections with High Efficiency Design : 3 draught design forces the flue gas to circulate inside the body of the boiler three times before the chimney exit, transferring all usefull energy to the water inside the sections. The optimized combustion chamber combined with perfect heat insulation provides maximum fuel efficiency. -
Page 14: Pl Plumbing Instructions Bi G I T Ti
Plumbing Instructions : Fresh water must be added periodically to the plumbing. The chalk and other chemicals will connect with the system and become solid . For avoiding this , closed expansion tank must be used in the system.In the systems that closed expansion tanks are used, water will flow in closed system so it will not evaporate and lost.So in this kind of systems the water level wiill stay same and fresh water addition will not be necessary. -
Page 15: Gas Side Resistance And Exit Flue Gas Temperature
For healthy working conditions of the boiler,temperature difference between water forward and water return must not be more than 20 °C.And boiler must not be started or work under the water volumes which is mentioned in the below table. *** ON series boiler is designed,forced circulation hot water heating systems only. Gas Side Resistance and Exit Flue Gas Temperature :... -
Page 16: Important Instructions About Flue And Connecting The Fuel Tank
Important Instructions About Flue : Important Instructions About Connecting the Fuel Tank : The platform of the fuel tank must be strong to carry the tank. If the fuel tank is outside tank , connection pipes must be isolated. Fuel tank must be placed in higher level than the burner.The height difference between the burner and fuel tank ( H ) must be more than 4 m. -
Page 17: Boiler Control Panels O E Co O A E S
Boiler Control Panels : Standart Control Panel (Single Stage): (Dual Stage) : 1- Main ON/OFF Switch 1- Main ON/OFF Switch 2- Boiler Thermostat ( 30-60-90 °C) 2- Boiler (TRZ)Thermostat ( 60-75-90 °C): 3- Boiler Thermometer 3- Boiler Thermometer 4- Safety Thermostat with manual reset (set to 100 °C) 4- Safety Thermostat with manual reset (set to 100 °C). -
Page 18: Standart Control Panel Electric Diagram
Standard Control Panel Electric Diagram : Single Stage : Dual Stage :... -
Page 19: Operating Instructions , Loading And Unloading The Boiler Water Operating Instructions Loading And Unloading The Boiler Water
Operating Instructions : Heating System : In the system , the difference between direct flow temperature and the return temperature of the water must not be over 20 °C. The return water temperature must be over 50-55 °C. Boiler protection pump must be used for increasing the return water temperature. -
Page 20: Checking And Starting The Boiler
Checking and Starting the Boiler : Checking Before Started : Following controls must be done before starting the boiler.If there are any problems or failure, boiler must not be started. Water level of the boiler must be controlled. Water must be added to the boiler if the water level is low. Please call rima technicians if there is a water leakage. -
Page 21: Care Instructions , Cleaning The Boiler C I T Ti Cl I G Th B Il
Care Instructions : Boiler and burner controls are made in three programs.Daily (in everyday use ),periodic and yearly. Daily Controls : These are the processes that the user must apply every day in season of everyday use. Please read and apply the instructions and controls mentioned in ''Pre Control'' section of the manual for daily controls. -
Page 22: Burner Door And Burner Connection
Burner Door and Burner Connection : In burner connection process there must not be any empty space left between the front door and the burner barrel.All connection points must be covered with isolation material for avoiding any air leakage possibility. A metal sheet is used for easier assembling of the burner to the door. -
Page 23: Instructions For Product Disposal , Positioning The Boiler
Instructions For Product Disposal Cast iron heating boilers are used for long years according to the specifications of its materials and they are long term equipments. Life time period for these equipments which is declared in the legal documents is 15 years . According to this situation renewing of these items are generally done because of technological reasons.
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