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GENTRON Pro2 3000 Owner's Manual

3" water pump
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Summary of Contents for GENTRON Pro2 3000

  • Page 2 CONTENTS SPECIFICATIONS................... IMPORTANT SAFETY INFORMATION............COMPONENT & CONTROL LOCATIONS............BEFORE OPERATION................................Is the Pump Ready to go? ..................Check the Pump ..................Check the Hoses ..................Check the Engine OPERATION ......................................Pump Placement ................Suction Hose Installation ................ Discharge Hose Installation ..................
  • Page 3 3 inch,80 mm 3 inch,80 mm 92 ft,28 m 26 ft,8 m 264 gal/min,1000 L/min 45 PSI 6.5 HP 4 stroke, OHV, air cooled, single cylinder 196 cc 0.63 quart, 0.6 L Unleaded gasoline with a pump cotane rating of 86 or higher 1.05 Gal, 4.0 L 2-3 hours Included...
  • Page 29 3’’ WATER PUMP Cylinder head system assy. Part. No APA Part No. Description PRO2-3000-A-01-JD CYLINDER HEAD COMP. JF200-A-01 PRO2-3000-A-02-JD EX. VALVE GUIDE JF168-A-02 PRO2-3000-A-03-JD IN. VALVE GUIDE JF168-A-03 PRO2-3000-A-04-JD VALVE GUIDE CLIP JF168-A-04 PRO2-3000-A-05-JD CYLINDER HEAD SEALING PAD JF200-A-05 PRO2-3000-A-06-JD HEAD COVER COMP.
  • Page 30 3” WATER PUMP Cylinder barrel APA Part No. Description Part. No PRO2-3000-B-01-JD CRANK CASE JF200-B-01 PRO2-3000-B-02-JD OIL LEVEL SWITCH ASSY. JF168-B-02 PRO2-3000-B-03-JD GOVERNOR GEAR ASSY. JF168-B-03 PRO2-3000-B-04-JD SLIDER SHAFT JF168-B-04 PRO2-3000-B-05-JD GOVERNOR ARM SHAFT JF168-B-05 PRO2-3000-B-06-JD LOCK PIN (8mm) JF168-B-06 PRO2-3000-B-07-JD WASHER JF168-B-07...
  • Page 31 3” WATER PUMP Crankcase cover system assy. Part. No APA Part No. Description PRO2-3000-C-01-JD CRANKCASE COVER JF168-C-01B PRO2-3000-C-02-JD CRANKCASE COVER PAD JF168-C-02 PRO2-3000-C-03-JD OIL SCALE JF168-C-03 PRO2-3000-C-04-JD OIL SCALE SEAL JF168-C-04 PRO2-3000-C-05-JD OIL SEAL( 25X 41.25X8) JF168-C-05 PRO2-3000-C-06-JD DOWEL PIN (8X 14) JF168-C-06 PRO2-3000-C-07-JD FLANGE BOLT (M8X28)
  • Page 32 3” WATER PUMP Crankshaft system assy. Part. No APA Part No. Description PRO2-3000-D-0l-JD CRANKSHAFT COMP. JF200-D-01 PRO2-3000-D-02-JD SEMICIRCLE KEY JF168-D-02 - 31 -...
  • Page 33 3” WATER PUMP Piston and connecting rod system assy. Part. No APA Part No. Description PRO2-3000-E-01-JD COMPRESSION RING A JF200-E-01 PRO2-3000-E-02-JD COMPRESSION RING B JF200-E-02 PRO2-3000-E-03-JD OIL RING A JF200-E-03 PRO2-3000-E-04-JD OIL RING B JF200-E-04 PRO2-3000-E-05-JD PISTON PIN CLIP JF200-E-05 PRO2-3000-E-06-JD PISTON JF200-E-05...
  • Page 34 3” WATER PUMP Recoil starter system assy. Part. No APA Part No. Description PRO2-3000-F-01-JD PIVOT ADJUSTING NUT JF168-F-01 PRO2-3000-F-02-JD ROCKER ARM PIVOT JF168-F-02 PRO2-3000-F-03-JD ROCKER ARM JF168-F-03 PRO2-3000-F-04-JD PIVOT BOLT (M8) JF168-F-04 PRO2-3000-F-05-JD PUSH ROD GUIDE PLATE JF168-F-05 PRO2-3000-F-06-JD ROD PUSH JF168-F-06 PRO2-3000-F-07-JD VALVE LIFTER...
  • Page 35 3” WATER PUMP Recoil starter system assy. APA Part No. Part. No Description PRO2-3000-G-01-JD RECOIL STARTER ASSY. JF168-G-01 PRO2-3000-G-02-JD SETTING SCREW JF168-G-02 PRO2-3000-G-03-JD SPRING RETAINER JF168-G-03 PRO2-3000-G-04-JD PLATEN SPRING JF168-G-04 PRO2-3000-G-05-JD STARTER RATCHET JF168-G-05 PRO2-3000-G-06-JD RETURN SPRING JF168-G-06 PRO2-3000-G-07-JD RECOIL STARTER REEL JF168-G-07 PRO2-3000-G-08-JD RECOIL STARTER SPRING...
  • Page 36 3” WATER PUMP Fan cover system assy. APA Part No. Part. No Description PRO2-3000-H-01-JD FAN COVER COMP. JF168-H-01 PRO2-3000-H-02-JD FLYWHEEL SIDE PLATE JF168-H-02 PRO2-3000-H-03-JD SHROUD JF168-H-03 PRO2-3000-H-04-JD AIR CLEANER SUPPORT JF168-H-04 PRO2-3000-H-05-JD FLANGE BOLT (M6 X 12) JF168-H-05 PRO2-3000-H-06-JD FLANGE BOLT (M6 X 16) JF168-H-06 - 35 -...
  • Page 37 3” WATER PUMP Carburetor system assy. APA Part No. Part. No Description PRO2-3000-I-01-JD CARBURETOR ASSY. JF200-I-01B PRO2-3000-I-02-JD CARBURETOR PAPER GASKET JF168-I-02 PRO2-3000-I-03-JD CARBURETOR INSULATING PLATE JF200-I-03B PRO2-3000-I-04-JD INTAKE PIPE GASKET JF168-I-04 - 36 -...

  • Page 38: Flywheel System Assy

    3” WATER PUMP Flywheel system Assy. Part. No APA Part No. Description PRO2-3000-J-01-JD FLYWHEEL JF168-J-01A PRO2-3000-J-02-JD FLANGE BOLT (M6 X 25) JF168-J-02 PRO2-3000-J-03-JD COOLING FAN JF168-J-03 PRO2-3000-J-04-JD STARTER PULLEY JF168-J-04 PRO2-3000-J-05-JD FLYWHEEL NUT (M16) JF168-J-05 PRO2-3000-J-06-JD STOP SWITCH CORD JF168-J-06 PRO2-3000-J-07-JD IGNITION COIL ASSY.

  • Page 39: Control System Assy

    3” WATER PUMP Control System Assy. APA Part No. Part. No Description PRO2-3000-M-01-JD CONTROL ASSY. JF168-M-01A PRO2-3000-M-02-JD CONTROL BASE COMP. JF168-M-02A PRO2-3000-M-03-JD CONTROL ADJUSTING SPRING JF168-M-03 PRO2-3000-M-04-JD PAN SCREW (M5 X 34) JF168-M-04 PRO2-3000-M-05-JD FLANGE BOLT (M6 X 14) JF168-M-05 PRO2-3000-M-06-JD GOVERNOR SPRING JF168-M-06...

  • Page 40: Muffler System Assy

    3” WATER PUMP Muffler System Assy. Part. No APA Part No. Description PRO2-3000-N-01-JD FLANGE NUT (M6) JF168-L-N-01 PRO2-3000-N-02-JD FLANGE NUT (M8) JF168-L-N-02 PRO2-3000-N-03-JD MUFFLER GASKET JF168-L-N-03 PRO2-3000-N-04-JD FLANGE BOLT (M6×35) JF168-L-N-04 PRO2-3000-N-05-JD MUFFLER COMP. JF168-L-N-05 PRO2-3000-N-06-JD MUFFLER MANTLE JF168-L-N-06 - 39 -...

  • Page 41: Air Cleaner

    3” WATER PUMP Air cleaner Part. No APA Part No. Description PRO2-3000-O-01-JD AIR CLEANER COVER COMP JD3000-C-01 PRO2-3000-O-02-JD AIR CLEANER ELEMENT JD3000-C-02 PRO2-3000-O-03-JD FLANGE NUT (M5) JD3000-C-03 PRO2-3000-O-04-JD AIR CLEANER SEPARATOR JD3000-C-04 PRO2-3000-O-05-JD AIR CLEANER SEAL JD3000-C-05 PRO2-3000-O-06-JD AIR CLEANER CASE COMP JD3000-C-06 PRO2-3000-O-07-JD GASKET...
  • Page 42 3” WATER PUMP Fuel tank system assy. APA Part No. Part. No Description PRO2-3000-P-01-JD FUEL TANK ASSY. JF168-L-P-01 PRO2-3000-P-02-JD FLANGE BOLT (M8×25) JF168-L-P-02 PRO2-3000-P-03-JD SUPPORTER RUBBER JF168-L-P-03 PRO2-3000-P-04-JD TUBE CLIP JF168-L-P-04 PRO2-3000-P-05-JD FUEL TUBE JF168-L-P-05 PRO2-3000-P-06-JD O-RING (14mm) JF168-L-P-06 PRO2-3000-P-07-JD FUEL TANK JOINT JF168-L-P-07 PRO2-3000-P-08-JD...
  • Page 43 3” WATER PUMP Frame Comp assy. Part. No APA Part No. Description PRO2-3000-R-01-JD RUBBER FOOT WP20-R-01 PRO2-3000-R-02-JD ENGINE RUBBER FOOT WP20-R-02 PRO2-3000-R-03-JD FLANGE BOLT (M8X 40) WP20-R-03 PRO2-3000-R-04-JD FLANGE NUT (M8) WP20-R-04 PRO2-3000-R-05-JD FRAME COMP. WP30-R-05 - 42 -...

  • Page 44: Water Pump

    3” WATER PUMP WATER PUMP Part. No APA Part No. Description PRO2-3000-S-01-JD PUMP COVER WP30-S-01 PRO2-3000-S-02-JD RUBBER WASHER WP30-S-02 PRO2-3000-S-03-JD HEXAGON SOCKET HEAD BOLT WP30-S-03 PRO2-3000-S-04-JD O-RING WP30-S-04 PRO2-3000-S-05-JD SEAL UNIT WP30-S-05 PRO2-3000-S-06-JD WATER PUMP IMPELLER WP30-S-06 PRO2-3000-S-07-JD VOLUTE CASING WP30-S-07 PRO2-3000-S-08-JD RUBBER PACKING RING...
  • Page 45 3” WATER PUMP WATER PUMP Part. No APA Part No. Description PRO2-3000-S-09-JD HOUSING OF PUMP WP30-R-09 PRO2-3000-S-10-JD RUBBER PAD WP30-R-10 PRO2-3000-S-11-JD RUBBER PACKING WP30-R-11 PRO2-3000-S-12-JD PIPE JOINT WP30-R-12 PRO2-3000-S-13-JD JOINT GRIP WP30-R-13 PRO2-3000-S-14-JD DISCHARGE FLANGE WP30-R-14 PRO2-3000-S-15-JD PLUG PACKING WP30-R-15 PRO2-3000-S-16-JD PLUG WP30-R-16...
  • Page 46 3” WATER PUMP Wheel and hand assy. Part. No APA Part No. Description PRO2-3000-T-01-JD COTTER PIN JF168-L-T-01 PRO2-3000-T-02-JD PLAIN WASHER JF168-L-T-02 PRO2-3000-T-03-JD WHEEL JF168-L-T-03 PRO2-3000-T-04-JD SHAFT JF168-L-T-04 PRO2-3000-T-05-JD FLANGE NUT (M6) JF168-L-T-05 PRO2-3000-T-06-JD FLANGE NUT (M8) JF168-L-T-06 PRO2-3000-T-07-JD HANDLE JF168-L-T-07 PRO2-3000-T-08-JD FLANGE BOLT (M6X 60) JF168-L-T-08...