wheeler MTB/CROSS Operating Instructions Manual

wheeler MTB/CROSS Operating Instructions Manual

Mtb / cross / pedelec / e-bike
Table of Contents

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Attention!
Please read pages 13-18 before your first ride!
Please perform the functional check on pages 19-22 before every ride!
Please observe bike card on the rear cover!
Your Wheeler bicycle and this translation of these original operating instructions comply with the safety
requirements laid down in the European standard EN 14766 mountain bike and EN 15194 are referred
to as pedelecs.
MtB / cross
pedelec / e-Bike
operAting instructions
www.wheeler.ch

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Summary of Contents for wheeler MTB/CROSS

  • Page 1 Please perform the functional check on pages 19-22 before every ride! Please observe bike card on the rear cover! Your Wheeler bicycle and this translation of these original operating instructions comply with the safety requirements laid down in the European standard EN 14766 mountain bike and EN 15194 are referred to as pedelecs.
  • Page 2 BAuteilBescHreiBung rahmen: Federgabel: Oberrohr Sitzstrebe Gabelkopf Motor Unterrohr Steuerrohr Standrohr Akku Sitzrohr Stoßdämpfer Display und Tauchrohr Kettenstrebe Bedieneinheit Ausfallende 1 Sattel 11 Tretkurbel laufrad: 2 Sattelstütze 12 Pedal 20 Schnellspanner/ 3 Sattelstützenklemme 13 Vorbau Steckachse 4 Bremse hinten 14 Lenker 21 Speiche 5 Bremsscheibe 15 Bremshebel...
  • Page 3: Operating Instructions

    The following symbols always appear if it is necessary to bring your attention to special points concerning pedelecs. If you have purchased a WHEELER pedelec then you should pay special attention to this infor- mation and these warnings. Please note as well in all cases the general...
  • Page 4: Table Of Contents

    Additional information “Before Your First Ride” with your WHEELER Pedelec ........... 17 This symbol warns you of incorrect actions that could re- before every ride sult in damage to property and the environment when using Additional information “Before Every Ride”...
  • Page 5 Rim Trueness and Spoke Tension ........................67 By Car ................................107 tyre puncture By Public Transport ............................108 Wheel Removal ..............................68 Special points concerning transport of your WHEELER pedelec ..............109 Clincher and Folding Tyres ..........................69 By Car ................................... Tyre Removal By Train / By Public Transport ..................................
  • Page 6: General Safety Notes

    Therefore, before setting off on your new pedal system. Always ride carefully on public roads and observe the WHEELER bicycle, be sure to read at least the chapter “before your traffic rules so as not to endanger yourself or others.
  • Page 7: Intended Use

    Keep in mind that every bicycle type is built for a specifi c intended use pedelecs). These regulations may differ in each country. Please respect (e-g). Be sure to use your WHEELER bicycle only according to its in- nature when riding off-road. Only use your pedelec on signposted, well tended use, as it may otherwise not withstand the stress and would fail maintained trails and hard-surface roads.
  • Page 8 When you kmh / 3.7 mph. stop pedalling, the motor switches off. These WHEELER pedelecs are not required to be insured for riding A driving licence is not required for riding a pedelec if the mo- on public roads.
  • Page 9: Before Your First Ride

    In Switzerland you may ride your speed pedelec on paths and 1. Your WHEELER bicycle is designed for a maximum overall weight, including rider, baggage and WHEELER bicycle tracks where mopeds are not allowed if you ride without drive as- all together.
  • Page 10 Your cerning the laws and regulations applicable in your country or in WHEELER bicycle dealer will be pleased to help you if you are not the country you intend to use your WHEELER bicycle. Have your happy with your seating position.
  • Page 11: Additional Information "Before Your First Ride" With Your Wheeler Pedelec

    Be sure to use your WHEELER bicycle only for its intended ADDITIoNAL INFoRMATIoN “BEFoRE YoUR FIRST RIDE” use, as it may otherwise not withstand the stress and fail! WITH YoUR WHEELER PEDELEC danger of an accident! 1. Have you ridden a pedelec...
  • Page 12: Before Every Ride

    Your WHEELER bicycle has undergone numerous tests during produc- during the day and only in dry rooms which have a smoke tion and a final check has been carried out by your WHEELER bicycle or a fire detector; but not in your bedroom. Place the bat- dealer.
  • Page 13 WHEELER pedelec to come loose and result in serious ac- cidents! 6. If you want to ride on public roads, make sure your WHEELER pedelec is equipped according to the applicable regulations of your Do not use your WHEELER bicycle if it fails on any one of country (d).
  • Page 14: Additional Information "Before Every Ride" With Your Wheeler Pedelec

    (e.g. less than 50% charged). Modern lithium-ion batteries have ufacturers, which you can find on the enclosed CD. no memory effect. However, it does not matter if your WHEELER pedelec is left as it is for a short time (e.g. overnight) when less 2.
  • Page 15 When in doubt, it is always recommended that you have these components replaced, as your safety comes first. Ask 5. Lift your WHEELER bicycle up a few centimetres and let it bounce onto the ground (c). If this causes any sort of noise, search for your WHEELER bicycle dealer for help.
  • Page 16: Additional Information "After An Accident" With Your Wheeler Pedelec

    2. Check the display (b). Are all the values displayed as usual? tension on the threaded rod (quick-release axle) is set (f). Do not use your WHEELER pedelec if the display shows an error message or a warning. If necessary, switch off the system com- Make sure that the levers of both wheel quick-releases pletely and wait at least 10 seconds before checking it again.
  • Page 17: How To Fasten Components Securely With A Quick-Release

    You can find further information in the chapters “wheels and tyre Tighten the system by turning the lever clockwise and by keeping the equipment” and “adjusting the wheeler bicycle to the rider” clamping nut tight. and in the instructions from the parts manufacturers, which you can find on the enclosed CD.
  • Page 18: Thru Axles

    If you are in doubt or if you have any questions, contact your WHEELER bicycle dealer. Check the reliable fit of the bolts after one to two hours in use and then every 20 hours.
  • Page 19: Notes On How To Mount Rear Wheels

    WHEELER bicycle quickly (e). To dismount the rear wheel release the axle (with Allen key or RWS...
  • Page 20: Setting The Saddle Height

    (d). If the seat post does not move easily inside the seat tube or if it cannot be tightened sufficiently, ask your WHEELER Clamp the seat post tight again, by closing the quick-release, as de- bicycle dealer for advice! Do not use brute force! scribed in chapter “how to use Quick-releases and thru axles”...
  • Page 21: Adjusting The Height Of The Handlebars

    Before adjusting read the enclosed operating instructions of the stem There are two different stem systems that allow vertical adjustment of manufacturer. Ask your WHEELER bicycle dealer to explain to you both the handlebars, i.e. the adjustable and the Aheadset ®...
  • Page 22: Adjusting The Tilt Of The Handlebars, Bar Ends And Brake Levers

    This change is irreversible and in any case best cap and release the bolts on either side of the stem by up to three turns carried out by your WHEELER bicycle dealer, but only after (a). Remove the stem and spacers from the fork steerer tube. In doing you have found your preferred position.
  • Page 23: Adjusting The Brake Lever Reach

    Hydraulic brakes are also fitted with adjusting devices at the brake lever fied torques (d). Use a torque wrench and never exceed the (g). There are different types of systems, ask your WHEELER bicycle maximum torque values! You can find these in the chapter dealer for help or else read the respective operating instructions.
  • Page 24: Correcting The Fore-To-Aft Position And Tilt Of The Saddle

    Make sure the seat of the saddle remains horizontal as you retighten the bolt(s). The WHEELER bicycle should stand on level ground while The bolted connections of the seat post have to be tightened you adjust the saddle.
  • Page 25: Clamping With Two Bolts In Line

    Please observe the markings on the saddle rail. carbon saddle rails beyond the 8 x 8.5 mm dimensions. Contact your WHEELER bicycle dealer if you are uncertain what type of rails your Having found your preferred position, make sure both clamp halves fit saddle has or if you require more information.
  • Page 26: Ritchey "Mast Topper

    The saddle is not fitted with two saddle rails, as usual, but has a single carbon rail running underneath the cen- When you intend to transport your WHEELER bicycle in the boot of your tre of the saddle cover. This makes for a larger horizontal adjustment car, be sure to protect the bicycle or the carbon frame and components.
  • Page 27: Wheeler Dirt, Freeride, Downhill Bikes - Special Features

    WHEELER bicycle dealer immediately; he will check the etc. are an undue stress for rider and material and require a WHEELER component thoroughly. bicycle that is highly durable and, if necessary, fitted with an efficient suspension system.
  • Page 28: Adjusting The Saddle To The Correct Height

    SyStem Not all WHEELER mountain bikes that look like a dirt, fre- GENERAL INFoRMATIoN oN BRAKES eride or downhill bike are actually sports equipment! If you are in doubt or if you have any questions, contact your bicy- Brakes are used to adjust your speed to the surrounding terrain and cle dealer.
  • Page 29: Rim Brakes

    (d). Your WHEELER bicycle dealer will be See your WHEELER bicycle dealer and ask them to examine the remain- pleased to help you. ing thickness of the rims when you have worn through your second set of brake pads at the latest (h).
  • Page 30: Synchronising And Readjusting

    Replacing and ad- and achieve their normal high braking power within a very short time. justing the brake pads is a job best left to your WHEELER They require little maintenance and do not wear down the rims as rim bicycle dealer.
  • Page 31: Hydraulic Disc Brakes

    If you find leaks in the brake system or for directly at the brake lever. Unscrew the knurled lock nut on the bolt kinked lines, contact your WHEELER bicycle dealer immedi- through which the cable enters the grip and then unscrew the bolt until ately! the lever has the desired travel (f).
  • Page 32: Gears

    Please find below the principles of the shift lever types and their opera- tion. It is, however, also possible that your new WHEELER bicycle has a operation and control gear system that is not listed below.
  • Page 33: Checking And Readjusting

    They do not alter their position during normal use. addition the operating instructions of the gear manufacturer, which you can find on the enclosed CD. Contact your WHEELER bicycle dealer if If necessary, correct the position by means of the limit screws. The you have any problems with the gears.
  • Page 34: Adjusting The Front Derailleur

    Once this is done, turn the cranks a few more times; then let limit screws (a), if necessary, after such an incident or after the WHEELER bicycle rest for a few minutes so that the lubricant can mounting a new rear wheel on your bicycle.
  • Page 35: Wheels And Tyre Equipment

    The Schrader valves can be inflated with a suitable pump directly after Both the rolling friction and the grip depend on the nature of the tyre carcass, the rubber compound and the tyre tread. Your WHEELER bicy- removing the protective cap.
  • Page 36: Rim Trueness And Spoke Tension

    The tube might burst. danger and the wheel will no longer run true. The functioning of your WHEELER of an accident! bicycle may even be impaired before you notice the wobbling appear- ance of a wheel that has gone out of true.
  • Page 37: Tyre Puncture

    You will find it easier to remove the rear wheel, when you pull the rear Before removing a wheel, read the chapters “wheel moun- derailleur slightly backwards (f). Lift your WHEELER bicycle off the ting” and “how to use Quick-releases and thru axles”. If...
  • Page 38: Tyre Mounting

    If you are in doubt or if you have any questions, towards the deepest part of the rim well. This will ease the job notice- then contact your WHEELER bicycle dealer. ably on the last centimetres.
  • Page 39: Tubeless/Ust Tyres

    TUBELESS/UST TYRES Press onto the tyre from above over the entire circumference of the tyre. Pump up the tyre with a compressor or a CO cartridge up to Tyre Removal its maximum air pressure so that it can seat properly on the rim. The permissible pressure is normally shown on the side wall of the tyre.
  • Page 40: Wheel Mounting

    (several times, if you have disc brakes). To do so, lift the WHEELER bicycle off the ground and spin the wheel with your hand. If you have wheels with very high rims, undo the valve insert with the...
  • Page 41: Headset

    You can find these in the chapter “re- commended torque Settings for components”, on the components other hand and push the WHEELER bicycle firmly back and forth with the wheel remaining on the ground (c). If the bearing has play, you will...
  • Page 42: Glossary

    Not to be used off road. Note in general that the suspension fork must give in a little even when you are just sitting on the WHEELER bicycle – this is the so-called platform damping: negative spring travel or sag. If you ride over a pothole the spring is de- Increases the (“Low Speed”) compression damping rate and sup-...
  • Page 43: Damping And Lockout

    Suspension forks are designed in a way to absorb Sit on the WHEELER bicycle while wearing your typical clothing for rid- shocks. If the fork is too rigid and jammed, the terrain- ing (with a full backpack, if applicable), take up your usual riding posi- induced shocks pass directly into the frame without any tion and lean against a fixed object (railings, wall, etc.) so that you do...
  • Page 44: Maintenance

    The front wheel can get jammed. danger bicycle dealer. of an accident! Be sure to have your suspension fork of your WHEELER bi- Do not ride your bicycle, if the suspension fork often bot- cycle checked by a service centre of the fork manufacturer toms out.
  • Page 45: Adjusting The Spring Rate

    Be sure to readjusted in case the rider’s weight and/or the additional load will have this adjustment carried out by your WHEELER bicycle dealer at the change (f). Note down the proper settings and check them at regular moment of delivery.
  • Page 46: Adjusting The Damping Control

    “-“ signs. according to use, e.g. once a year. Be sure to have all bolted connec- tions checked at regular intervals by your WHEELER bicycle dealer.
  • Page 47: Pedelecs

    If you face any problems with your drive (e.g. because it pushes you forward before a Lift the WHEELER bicycle by the saddle and try to move the rear wheel turn), slow down your WHEELER pedelec carefully.
  • Page 48: Range - Useful Information For A Long Ride

    Keep in mind that the other road users are not yet used to the new the rechargeable battery. WHEELER pedelecs and their higher speeds. Ride with this fact in mind and anticipate the actions of other road users (b). Be aware that the In general, the batteries of pedelecs have no memory ef- speed you ride at will be clearly faster than you are used to.
  • Page 49: Riding Without Drive Assistance

    Ask your WHEELER bicycle dealer for advice. If your WHEELER pedelec is fitted with a lighting set that is pow- ered by the battery, the lighting will only work with a charged and mounted battery and with the system switched on.
  • Page 50: Useful Information For Proper Handling Of The Battery

    (b), but by law you are allowed to install and use a child-carrier seat short-circuit. if carrying children. Look in the bicycle card and ask your WHEELER bicycle dealer whether you are permitted to attach a child-carrier seat For more information on the correct handling of the rechargeable bat- tery see the chapter “handling and charging the battery”...
  • Page 51 (d). When you remove your battery from the holder for charging it (b), with your WHEELER pedelec left in the open during You can find further information on the proper handling of the recharge- the charging process, you should protect the connections, able battery in the BionX system operating instructions.
  • Page 52: Lighting System

    (see the chapter “legal requirements for riding on CYCLING HELMETS AND GLASSES public roads”). Cycling helmets are a must when riding a bicycle. Your WHEELER bicy- cle dealer has a variety of styles and sizes. BATTERY-PoWERED LIGHTING Cycling helmets are only approved for use during cycling. Observe the The regulations on the use of battery-operated front lamps and rear manufacturer’s instructions.
  • Page 53: Pedals And Shoes

    WHEELER bicycle, be sure to have down on the back of it. Normally, the shoe engages with the pedal with the proper equipment and to keep a few tips in mind.
  • Page 54 Make sure that any addi- Your WHEELER bicycle dealer would be glad to advise you in detail tional battery/accumulator-powered lamps are marked with about a suitable type of kick-stand. Have a kick-stand installed by your a wavy line and the letter “K”.
  • Page 55: Transporting Baggage

    This applies in particular to those with very light The load capacity of pannier racks is classified according to DIN in frames. Ask your WHEELER bicycle dealer and have a look in the bicy- three weight levels: 10, 18 and 25 kg. The load capacity is marked on cle card.
  • Page 56: Children's Bicycle Towing Devices / Towing Systems

    Rear carriers are becoming more and more popular (e). Their big ad- vantage over roof carriers is that you do not have to lift up the WHEELER bicycle so high to attach it. Make sure the clamps used do not cause any damage to the fork or frame.
  • Page 57: By Car

    In addition, you should always remove the battery from your WHEELER pedelec prior to fastening it outside the car. Stow the battery If your WHEELER bicycle has disc brakes, be sure to mount...
  • Page 58: By Train / By Public Transport

    You can find further information in the chapter “transport- Have your local WHEELER bicycle dealer do the scheduled maintenance ing your wheeler pedelec at the back of the car or on a work. This is the only way to ensure that all components function safely roof carrier”...
  • Page 59: Cleaning And Maintaining Your Wheeler Bicycle Or Pedelec

    Dried sweat, dirt and salt from riding during the winter can harm your distance. WHEELER bicycle or pedelec. You should therefore make it a habit of cleaning all the components at regular intervals. only use petroleum based solvents for cleaning tough oil or grease stains from paint and carbon surfaces.
  • Page 60: Service And Maintenance Schedule

    Service and maintenance Schedule It is advisable to have your WHEELER bicycle or -Pedelec serviced regularly after the bedding-in phase. The schedule miles) or 50 to 100 hours of use a year. If you consistently ride more or if you ride a great deal on poor road surfaces, given in the table below is a rough guide for cyclists who ride their bicycle between 1,000 and 2,000 km (600 to 1,200 the maintenance periods will shorten accordingly.
  • Page 61: Recommended Torque Settings For Components

    RECoMMENDED ToRQUE SETTINGS FoR DISC BRAKES All bolted connections of the WHEELER bicycle components have to be tightened carefully and checked regularly to ensure the safe and reliable operation of the bicycle. This is best done with a torque wrench that disengages as soon as the desired torque has been reached or a click-type torque wrench.
  • Page 62: Legal Requirements For Riding On Public Roads

    (a+b) and reflectors (c+d). Ask your WHEELER bicycle dealer to inform you about the regulations in force in your country. Make yourself familiar with the road traffic regulations for riding on public roads...
  • Page 63: Warranty And Guarantee

    To ensure a long service life and good durability of your WHEELER bicycle, use it only for its intended purpose (see the chapter “before your first ride”). Please observe the permissible load specifications as specified in the bicycle card.
  • Page 64: Warranty / Guarantee For Wheeler Models

    WHEELER bicycle is for you and how hard it can be to replace a frame or components at your own cost.
  • Page 65: List Of Wheeler Distributors

    HOSTETTLER GMBH RODAS S.A. MARKO-PROjEKT D.O.O. VELO C.z. S.R.O. HOSTETTLER GMBH SUN HOP CYCLE CO. tel: + 49 7631 1804-0 tel: +54-341-4386286 tel: + 385 1 4618 777 tel: + 420 49 5271379...
  • Page 66: Service Schedule (To Be Stamped)

    Service Schedule (to be Stamped) 1. st Service 3. rd Service After 100 - 300 kilometres (60 - 180 miles) or 5 - 15  All necessary maintenance work carried out (see After 4,000 kilometres (2,400 miles) or 200 hours of ...
  • Page 67 5. th Service 7. th Service After 8,000 kilometres (4,800 miles) or 400 hours of  All necessary maintenance work carried out (see After 12,000 kilometres (7,500 miles) or 600 hours of  All necessary maintenance work carried out (see use at the latest or after four years service and maintenance schedule);...
  • Page 68 9. th Service 11. th Service After 16,000 kilometres (10,000 miles) or 800 hours of  All necessary maintenance work carried out (see After 20,000 kilometres (12,500 miles) or 1,000 hours  All necessary maintenance work carried out (see use at the latest or after eight years service and maintenance schedule);...
  • Page 69: Bike Card

    BIKE CARD handover report (Hint to the dealer: Please copy the bike card and the handover report The above-described bicycle was delivered to the customer ready for use, i. e. after completion of assembly, inspec- and keep one copy in your customer file. Send another copy to the tion, and operational checks as described below (additionally required routines in parentheses): manufacturer.) ...

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