SolarMate SOLAR POWERED MAINS FREE LIGHTING Instructions For Use

TECHNICAL HELPLINE 01684 774000
STEPS 3 & 4 STEP 3a Connecting the
Connect In-Line Fuse
Voltage Regulator
SolarMate III (ES), IV (ES) and V (ES) require a voltage
regulator to protect the battey from overcharging and to
ensure the panel does not discharge the battery at night.
3.1 Position the Solar voltage regulator as close as possible
C
to the battery (must be a dry location).
3.2 Measure the distance between your battery terminals
STEP 3a and the Solar voltage regulator.
Connect Voltage Regulator 3.3 Cut the measured distance from the end of the cable.
3.4 Prepare as described in 3.1 & 3.2 the end of the cable
from the inline connector (if fitted) and attach to the two
terminals (G) on the Solar voltage regulator.
3.5 Take one end of the remaining cable, prepare as
above and attach to the centre terminals (H) on the
Solar voltage regulator by using the same procedure as
described in 1.6.
NOTE: RED = POSITIVE (+); BLACK = NEGATIVE (-)
Connecting the Voltage Regulator to
G H
a battery and Solar panel
STEPS 4 & 5
VOLTAGE
Connect Wall Switch
REGULATOR
Solar Panel
connections
+ve to
Lamp
Holder
+ve
from
Battery
STEP 6
Connect Lamp Holder
STEP 4 Connect the Cable to the
Place a flat screwdriver
E D
in here to release the
Wall Switch and Battery
grip of the wire
–ve +ve
BLACK RED
wire wire
NOTE - if SolarMate III. IV or V has been purchased each
fluorescent fitting is individually switched, therefore ignore this
section and go straight to Connect Cable to Battery.
Remove the knockouts at the top & bottom of the wall switch
mounting box to allow cable access & secure to the wall at the
desired location.
E D The wall switch (10Amp max) will control & switch the light
fittings. The main supply from the battery will run through
–ve +ve
the wall switch via the in-line fuse. The positive cable is the
RED
BLACK
wire wire wire that must be switched, the Negative wire must remain
unbroken. It may be necessary to join the Negative wire with
the single connector block supplied in the switch housing
to complete the circuit. Do not connect the battery until the
installation is complete.
Notes
a. If a battery capacity of less than 35Ah or 70Ah will be used with Solar Mate
I and II respectively, the solar panel must be disconnected from the battery
during long periods of system inactivity (e.g when on holiday or in the
summer etc) or overcharging may occur and the battery could be permanently
damaged.Alternatively contact Solar Technology International who can supply
a voltage regulator (at a small extra charge).
b. We recommend the use of a standard leisure (caravan) battery or auto
battery. These can typically be found in most car / caravan accessory stores
and are typically 75Ah to 85Ah capacity. If the battery location could cause a
spillage form the battery then we would recommend using a Solar Technology
International sealed deep cycle battery - see www.solartechnology.co.uk
c. When routing cables & fittings, care must be taken that cables & fittings
cannot become damaged in the normal course of use by machinery or
livestock, & care must be taken to protect cables & fittings from damage,
where necessary, from any external influences. Care must also be taken near
any gas supplies, as arcing from switches & appliances may be a hazard.
d. If an existing electrical installation is already in place or in service, the 12v
DC Solar installation and sub circuits, including battery, must be kept totally
Connect Cable to Wall Switch
4.1 Measure & cut to length the cable that will run from the
battery to the Wall Switch.
4.2 Remove 3.5cm of the outer black cable sheathing.
4.3 Strip back approx. 5mm of insulation from the red &
black wires.
4.4 Feed cable into the bottom of the switch mounting box.
4.5 Connect the red wire to the bottom of the switch.
4.6 Connect the black wire to the single connector block
supplied.
Connect Cable to Battery
4.7 Strip back 20cm of the black outer sheath of the cable
end to be connected to the battery.
4.8 Repeat Step 3.2.
4.9 Follow step 3.3 and connect the cable ends to the same
crocodile clips as the cable running from the solar panel.
Do not connect the battery until the installation is
complete.
STEP 5 Measure & cut Cable to
run from the Wall Switch
to the Lamp Holder
5.1 Repeat steps 4.2 & 4.3.
5.2 Feed cable into top of switch mounting box.
5.3 Connect the red wire to the top of the switch,
Battery
marked TOP (See picture left).
connections
5.4 Repeat step 4.6.
5.5 Secure the switch plate to the mounting box.
Auxilliary connections
STEP 6 Connecting the
Lamp Holder
6.1 It will be necessary to remove or cut away a small
portion of plastic at the lamp holder base to allow cable
entry. The cut outs can be seen at the base and can be
removed with a sharp knife. The lamp holder will need
to be connected up electrically before finally fixing in
position.
6.2 At the cable end to be connected to the lamp holder,
remove 4cm of outer sheathing.
6.3 Strip back approx. 5mm of insulation from the red and
black wires.
6.4 Connect red wire by pushing the wiretip into Lamp
Holder's positive terminal (D) located at the 3 o'clock
position (See picture left).
6.5 Connect the black wire by pushing the wiretip into the
Lamp Holder's negative Terminal (E) located at 9 o'clock.
(See photograph left)
6.6 Secure the Lamp Holder at the desired location.
6.7 SolarMate II, III (ES) and V (ES) have more than one lamp
holder to fit. Simply connect all subsequent lamp holders
to the first by connecting red to red
and black to black (parallel connection). This also applies
to connecting the fluorescent light fitting on SolarMate III,
IV and V.
separate & isolated, and in no way integrated, or made part of the original
existing system. 12 volt DC & 240AC cables cannot be run in the same
conduits & trunking.
e. Run times may vary and will be dependent on weather conditions, the solar
panel will produce energy even in cloud conditions, but winter production will
be less primarily because of the position of the sun in relation to the solar
panel. Less power is produced when the sun is low in the sky.
f. Increased run times can be achieved in spring/summer months when the sun
is much higher in the sky.
g. Normal battery maintenance applies: check fluid levels on a regular basis,
top up as necessary.
h. Extra cable can be purchased by the metre from Solar Technology International.
i. Many 12v accessories can added: lighting, audio equipment, visual
equipment, water pumps etc, to make a comprehensive installation.
j. Both SolarMate systems can be expanded to power more appliances by 'daisy
chaining' more solar panels to the original installation. Please contact Solar
Technology on 01684 774000 for advice on your specific requirements.
SolarMate
SOLAR POWERED MAINS FREE LIGHTING
INSTRUCTIONS
Unit 6, Station Drive, Bredon, Nr. Tewkesbury, Gloucestershire GL20 7HH
Tel: 01684 774000 • Fax: 01684 773974 • Email: sales@solartechnology.co.uk • Web: www.solartechnology.co.uk
®
Solar
Solar Technology International Ltd.
TECHNOLOGY INTERNATIONAL