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Tempcube TC-3200 Lite Instruction Manual

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Instruction
Manual
TC-3200 Lite
Ver. 1.1 ENG

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Summary of Contents for Tempcube TC-3200 Lite

  • Page 1 Instruction Manual TC-3200 Lite Ver. 1.1 ENG...

  • Page 2: Table Of Contents

    Contents Thank you very much for the choice of TempCube Product. 1. Controller unit specification .......7 A content of manual can be different on each product 2.
  • Page 3 Warning Caution for the safety - These are contents to keep users safe and protect loss of their properties. - Please Read the user’s manual before you start to use the product and be careful not to make problem from the wrong operation. - Screen shots and pictures in User’s Manual can be different from the product.

  • Page 4: Controller Unit Specification

    Feature 1. Controller unit specification The Controller is a device that has a function to maintain the desired tem- perature consistently by sensing the state of Hot Runner System by use of Thermocouple Calibration high-intellectual computer system named MICOM and input proper power. It 0.1℃...

  • Page 5: Basic Structure Of Controller

    2. Basic structure of controller You can check the status of unit through unit LED. ① Main case ① Unit power LED ② Output 1 LED ③ Output 2 LED ④ Communication LED ④ USB port ② Main switch ③ Touch LCD ⑤...

  • Page 6: Check Up List And Operate Order Before Using The Controller

    3. Check up list and operate order 4. Operating modes before using the controller Auto Mode (Start) 1. Check Up status of wiring of connector that connected to the Mold and type of thermocouple(T/C). (Check up that wiring of the thermocou- Auto mode is normal operation mode in which the temperature is controlled ple and heater is separated and wiring is toward from the heater to the and maintained automatically in accordance with the set degree.

  • Page 7: Basic Operation

    5. Basic Operation 7. Structure of display 7.1. Basic display 1. When you turn on Main S/W, System loading will run for 10 seconds. 7.1.1. Main display 2. After the loading, initialization of basic system will run for 10 seconds. 3.
  • Page 8 7.1.2. Sub Screen ② Main Menu: This is the entire Displays and always on the bottom. It provides change of Temp Control / Timer Control screen and you can control status for Start / Stand By / Boost / Stop of System through the main menu. ①...

  • Page 9: Operation Screen

    7.2. Operation screen Display changing function in text display Operation screen has 4 kinds of screens, “Text / Graph / Digital / Detail”. Operation screen can be chosen by control status of controller or users. It will show “YELLOW” on Alarm and “RED” on Error according to the status of Zone.
  • Page 10 7.2.2. Graph 7.2.3. Digital ①Zone No ②Present Temp ①Zone No ③Set Temp ⑥Alarm High ⑤Consumption current ②Present Temp ④Output Percent ⑦Alarm Low ③Set Temp ⑤Consumption current ④Output Percent You can see the operation status of controller with “Bar” type on the Graph You can see the operation status of controller with “Digital”...
  • Page 11 7.3. Setting display 7.2.4. Detail 7.3.1. Basic setting display ①Zone No ② ②Present Temp ① ③Set Temp ⑥ ③ ⑤Consumption current ④Output Percent ④ ⑤ ⑦ You can use Detailed Screen to observe a specific zone. ① Setting item name: This is the place that displayed name of setting item. ②...
  • Page 12 7.3.1.1. Basic setting 7.3.1.2. Advanced setting 1 ONLY Skilled user can use Quick setting since it will affect to Remark! operation of hot runner controller system a lot. (It is basically locked by [System setup] [lock setup] to protect change of set- ①...
  • Page 13 ⑤ Output type: You can select the output type with [SSR] or [PWM] according 7.3.1.3. Advanced setting 2 to the environment. ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑥ Upper limit of Alarm: You can set upper limit of temperature with standard of setting temperature and Alarm will run on raising temperature above the setting temperature.
  • Page 14 7.3.2. System setting display ⑥ Setup PID: You can set value of PID manually according to some Mold or System Setup is for the setting of the entire system. You can set when you status of the heater. click [System Setup] on [Main Screen]. ⑦...
  • Page 15 7.4. Mold File 7.4.1. Mold File setting [Mode File] is setting for Mold. You can set on each Mold. Even if Mold is changed, you can load the existed setting without setup again. You can set when you click [Mold File] on [Main Screen]. ex) In case (Set Temp:SV) : 200 ℃, t(Stand-By Hour) : 1 hour (1:00), ①...
  • Page 16 7.4.2. Mold Test 7.4.3. Run mold test Mold Test will guide that user can check the status of system and investi- Test will progress when you click [Start] Button on [Mold Test] and Progress gate the problem. Status will be displayed. ①...
  • Page 17 7.5. Report 7.5.2. Changing record 7.5.1. Error record Error Record collects generated error code from the hardware on system It will record a history of setting change or history of changed status on operation. system operation. You can refer to [Error Code Table] on chapter 13 and you can solve It will help to operate the system if you refer to the changing record.
  • Page 18 7.6. System information 7.5.3. System record It will record system start or history of loading [Mold File]. You can check system version or language file version with system infor- mation and you can use this for system upgrade.

  • Page 19: Connector And Cable

    8. Connector and cable 8.2. How to wire a heater and T/C in connectors Connector means a component attached to the end part of cable in order to make it easy to connect / disconnect the wire to the mold / controller. ■...
  • Page 20 8.3. Standard specification 8.4. Option Attached connector in main case is female connector type, and TempCube As for option in wiring, separate power lines from that of T/C can be selected supply it with 24 pins as same to the following standard.

  • Page 21: Default Value When Product Is Released

    9. Default Value when Product is released 9.4.3. Advanced setting 2 Menu Value 9.4.1. Basic Setting Standby output Boost max output Menu Value T/C Calibration 0 ℃ Set Temp(SV) 200℃ Change zone T/C Zone ON/OFF Tuning mode Manual Mode PID setting Manual Output Rate Zone Category Nozzle...

  • Page 22: Diagram For Terminal Connection & Structure

    11. Electric wiring diagram 10. Diagram for terminal connection & structure 11.1. 240V 3Phase 3 Line Type 1. GND 2. 485 B 3. 485 A 4. TC2 + 5. TC2 - 6. TC1 + 7. TC1 - 8. Earth 9. AC 220V 10.
  • Page 23 11.2. 380V / 440V 3Phase 4 Line Type 11.3. 240V 1 Phase 2 Line Type...

  • Page 24: Wiring Modification Method

    12. Wiring modification method 12.2. Re-wiring for supply voltage 220V AC from wiring for supply Voltage AC380V/440V 12.1. Re-wiring for supply voltage AC380V/440V from wiring for supply voltage 220V AC <Before> <After> <Before> <After> 1. Turn Power of controller OFF. 1.

  • Page 25: Check Points For The Trouble Shooting

    13. Check points for the trouble shooting Phenomenon Probable cause Check Point Phenomenon Probable cause Check Point - FS1 or FS2 fuse error code - Sensor(T/C) was - Check T/C wire with tester. open - Change fuse (250V 20A) [ TC Op ] display Disconnected.

  • Page 26: Security Marks

    14. Security marks 13.1. Table of error code You can check the statue of HOT RUNNER SYSTEM in accordance with the error code Dangerous voltage inside Error Code Display Content None No error FU1 Op Fuse 1 open FU2 Op Fuse 2 open TC Op Thermocouple open...
  • Page 29 KoreaDigital Co., LTD TempCube Division #707, Ace twin tower 1, 212-1, Guro3-Dong, Guro-Gu, Seoul, Korea Tel: 02-2109-8882~3 Fax: 02-2109-8884 Http://www.TempCube.Com...

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