Table Of Contents - Yamaha 1991-1993 Exciter II - 570 Service Manual

Table of Contents

Illustrated Symbols1
Index2
Table Of Contents3
Machine Identification9
Frame Serial Number9
Engine Serial Number9
Preparation For Removal And Disassembly10
Important Information10
Lock Washers/Plates And Cotter Pins11
Bearings And Oil Seals11
All Replacement Parts11
Gaskets, Oil Seals, And O-Rings11
Special Tools12
Circlips12
Fortune Up12
For Engineservice13
For Electrical Service14
Periodic Maintenance Table15
Periodic Inspections And15
Introduction15
Engine15
Spark Plug15
Oil Filter Inspection15
Fuel Line Inspection15
Fuel Filter Inspection15
Side Cowling Removal And Installation17
Oil Pump - Air Bleeding18
Oil Pump Cable Adjustment19
Engine Oil Line Inspection20
Coolant Replacement21
Cooling System - Air Bleeding24
Water Pump Belt Deflection Adjustment25
Engine Idle Speed Adjustment26
Throttle Cable Adjustment27
Throttle Override System (Tors) Check28
Starter (Choke) Cable Adjustment28
Exhaust Systeem Inspection29
Power Train Check29
Drive V-Belt Check29
Engagement Speed Check31
Brake Adjustment32
Drive Chain32
Drive Chain Slack Adjustment34
Track Tension Adjustment35
Slide Runner Inspection36
Chassis Ski/Ski Runner Check37
Steering System Free Play Check37
Steering System Toe-Out Adjustment37
Lubrication38
Electrical39
Headlight And Meter Light Bulb Replacement39
Headlight Beam Adjustment41
Tail/Brake Light Bulb Replacement41
Battery Inspection42
Fuse Inspection44
Carburetor Tuning45
Carburetor Tuning Guide47
Carburetor - Low Speed Tuning49
Carburetor - Middle Range And High Speed Tuning50
Main Jet Selection Chart51
Carburetor Troubleshooting52
Clutch Tuning54
Clutch Setting Data55
Primary Spring55
Gearing Selection56
Gear Ratio Chart56
Slide Rail Suspension Tuning57
High Altitude Tuning (Gearing)57
Stopper Band Setting57
Spring Preload58
High Altitude Tuning59
Chassis60
Steering System Diagram60
Steering Removal61
Steering Inspection63
Steering Installation64
Ski67
Ski Removal68
Ski Inspection68
Ski Installation68
Front Suspension70
Front Suspension Removal71
Front Suspension Inspection73
Front Suspension Installation74
Power Train76
Primary Sheave And Drive V-Belt View76
Primary Sheave And Drive V-Belt Removal77
Primary Sheave And Drive V-Belt Disassembly77
Primary Sheave And Drive V-Belt Inspection79
Primary Sheave And Drive V-Belt Assembly81
Primary Sheave And Drive V-Belt Installation84
Secondary Sheave View85
Secondary Sheave Removal86
Secondary Sheave Disassembly86
Secondary Sheave Inspection87
Secondary Sheave Assembly88
Secondary Sheave Installation89
Sheave Distance And Offset Adjustment90
Drive Chain Housing And Jackshaft View93
Drive Chain Housing And Jackshaft Removal94
Drive Chain Housing And Jackshaft Inspection96
Drive Chain Housing And Jackshaft Installation97
Brake View98
Brake Removal99
Brake Disassembly99
Brake Inspection100
Brake Assembly And Installation101
Slide Rail Suspension View104
Slide Rail Suspension Removal And Disassembly106
Slide Rail Suspension Inspection108
Slide Rail Suspension Assembly110
Slide Rail Suspension Installation111
Front Axle And Track View112
Front Axle And Track Installation113
Engine Overhaul114
Engine Removal114
Battery Leads114
Hoses114
Cable And Leads115
Oil Tank115
Starter Motor115
Engine Removal And Disassembly116
Recoil Starter116
Oil Pump116
Water Pump116
Cylinder Head And Cylinder117
Piston118
Engine Inspection And Repair119
Crankcase And Crankshaft119
Cylinder Head Inspection And Repair119
Cylinder And Piston Inspection120
Piston Rings Inspection122
Piston Pin And Bearing Inspection123
Crankshaft Inspection124
Crankcase Inspection125
Oil Pump Stroke Adjustment125
Engine Assembly And Adjustment128
Crankcase And Crankshaft Assembly128
Piston, Cylinder And Cylinder Head Assembly131
Cdi Magneto133
Water Pump Installation135
Oil Pump Installation135
Remounting Engine135
Recoil Starter View136
Recoil Starter Removal137
Recoil Starter Disassembly137
Recoil Starter Inspection138
Recoil Starter Assembly And Installation138
Cooling System141
Coolant Flow Diagram141
Cooling Line142
Cooling System Removal143
Cooling System Inspection145
Cooling System Installation146
Carburetor View147
Carburetor Removal148
Carburetor Disassembly149
Carburetor Inspection150
Carburetor Assembly151
Carburetor Installation152
Fuel Level Adjustment152
Fuel Pump Operation Check153
Electrical System155
Circuit Diagram155
Electrical Components157
Electrical Starting System Circuit Diagram159
Electrical Starting System Troubleshooting161
Starter Motor Does Not Operate161
Starter Motor View163
Starter Motor Removal And Disassembly164
Starter Motor Inspection165
Starter Motor Assembly167
Starter Motor Installation168
Charging System Circuit Diagram169
Charging System Troubleshooting171
Battery Is Not Charged171
Battery Inspection And Storage172
Charging Coil173
Ignition System Circuit Diagram175
Ignition System Troubleshooting177
No Spark Or Weak Spark177
Tors Indicator Light Does Not Come On179
Source Coil And Pickup Coil180
Handlebar Switch181
Carburetor Switch181
Main Switch182
Lighting System Circuit Diagram183
Lighting System Troubleshooting185
Headlight Beam Switch Check186
Lighting Coil Check186
Signal System Circuit Diagram187
Signal System Troubleshooting189
Brake Light Does Not Come On189
"Water Temp" Indicator Does Not Come On190
Brake Light Switch Check191
Thermo System Check191
Grip Warmer System Circuit Diagram193
Grip Warmer System Troubleshooting195
Grip Warmer Switch Inspection196
Grip Warmer Coil Inspection196
General Specifications197
Maintenance Specifications199
Engine Data199
Power Train Data203
Chassis Data207
Electrical Data209
General Torque Specifications211
Definition Of Units211
Cable Routing212
Wiring Diagrams217