Cognex In-Sight Micro Series Installation Manual
Cognex In-Sight Micro Series Installation Manual

Cognex In-Sight Micro Series Installation Manual

In-sight micro series vision system
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In-Sight
Micro Series
Vision System
Installation Manual

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Summary of Contents for Cognex In-Sight Micro Series

  • Page 1 ® In-Sight Micro Series Vision System Installation Manual...
  • Page 3: Legal Notices

    Copyright © 2008 - 2014  Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more of the U.S. and foreign patents listed below as well as pending U.S. and foreign patents. Such pending U.S. and foreign patents issued after the date of this document are listed on the Cognex web site at: http://www.cognex.com/patents.
  • Page 5: Regulations/Conformity

    Regulations/Conformity Note: For the most up-to-date regulations and conformity information, please refer to the In-Sight online support site: http://www.cognex.com/Support/InSight. Declaration of Conformity Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA Declares this -marked Machine Vision System Product In-Sight Micro 1020/1050/1100/1110/1400/1410: Type 821-0043-1R...
  • Page 7: Precautions

    Precautions Observe these precautions when installing the vision system to reduce the risk of injury or equipment damage: An IEEE 802.3af compliant, and UL or NRTL listed, Power over Ethernet (PoE) power source rated Class 0, 2, 3 or 4 must be used. Any other voltage creates a risk of fire or shock and can damage the components. Applicable national and local wiring standards and rules must be followed.
  • Page 9: Table Of Contents

    Table of Contents Legal Notices Regulations/Conformity Precautions Introduction Support Standard Components Cables Ethernet Cable Breakout Cable I/O Module Cable Installation Connectors and Indicators Install the Mounting Block (Optional) Install the Lens Connect the Inputs and Outputs (Optional) Option 1: Connect the Breakout Cable Option 2: Connect the I/O Module Cable Connect the Ethernet and Power Connect the Power Wires...
  • Page 10 viii...
  • Page 11: Introduction

    ® The In-Sight Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software. On-demand training: http://www.cognex.com/on-demand-training.aspx. The In-Sight online support site: http://www.cognex.com/Support/InSight. Standard Components In-Sight Micro vision system is shipped with the following standard components. Table 1-1: Standard Components...
  • Page 12: Cables

    Cables Note: Cables are sold separately. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur. Ethernet Cable The Ethernet cable provides the Ethernet connection for network communications and supplies power to the vision system.
  • Page 13: Breakout Cable

    Introduction Breakout Cable The Breakout cable provides access to the vision system’s trigger and high-speed outputs. The Breakout cable can be connected to devices, such as a PLC, trigger sensor or strobe light. The pin-outs for the cable are listed in the Breakout Cable Specifications on page 20.
  • Page 15: Installation

    Cognex sales representative. Note: Cables are sold separately. If any of the standard components appear to be missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. Connectors and Indicators...
  • Page 16: Install The Mounting Block (Optional)

    Install the Mounting Block (Optional) The mounting kit includes a mounting bracket and M3 screws (quantity 4) for mounting the vision system and securing it to a mounting surface. The mounting bracket also has 1/4 - 20 and M6 mounting holes available for mounting the vision system to a mounting surface.
  • Page 17: Connect The Inputs And Outputs (Optional)

    Installation Connect the Inputs and Outputs (Optional) The vision system’s I/O connector supplies connections for the acquisition trigger and high-speed outputs. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur.
  • Page 18: Option 2: Connect The I/O Module Cable

    Option 2: Connect the I/O Module Cable 1. Connect the I/O Module cable’s M8 connector to the vision system’s I/O connector. Figure 2-4: Connect the I/O Module Cable to the Vision System 2. Connect the I/O Module cable’s DB15 connector to the I/O module’s I/O connector. Figure 2-5: Connect the I/O Module Cable to the I/O Module...
  • Page 19: Connect The Ethernet And Power

    Installation Connect the Ethernet and Power The vision system’s PoE connector provides the Ethernet connection for network communications and supplies power to the vision system. The following steps illustrate how to connect the In-Sight Micro vision system to the In-Sight CIO-MICRO or CIO-MICRO-CC I/O module.
  • Page 20: Connect The Frame Ground Wire

    Connect the Frame Ground Wire Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame Ground terminal are internally connected.
  • Page 21: Connect An Rj-45 Lan Cable

    Installation Connect an RJ-45 LAN Cable To connect the vision system to an Ethernet network, plug a LAN cable (RJ-45 connector) into the I/O module’s LAN port and connect the other end of the cable to a switch/router or PC, as applicable. Figure 2-8: Connect an RJ-45 LAN Cable Connect the Ethernet Cable CAUTION:...
  • Page 22 2. Connect the Ethernet cable’s RJ-45 connector to the I/O module’s PoE port. Figure 2-10: Connect the Ethernet Cable to the I/O Module 3. Restore power to the 24VDC power supply and turn it on if necessary.
  • Page 23: Specifications

    Specifications The following sections list general specifications for the In-Sight Micro vision systems. In-Sight Micro Vision System Specifications Table 3-1: In-Sight Micro Vision System Specifications Specifications 1020/1050 1100/1110 1100C 1400/1410 1400C 1402/1412 1403/1413 1403C 1500 Minimum In-Sight version 4.4.3 In-Sight In-Sight version In-Sight Firmware...
  • Page 24 Specifications 1020/1050 1100/1110 1100C 1400/1410 1400C 1402/1412 1403/1413 1403C 1500 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet. (RS-232C Trigger available when using the optional CIO-MICRO or CIO-MICRO-CC I/O module.) Discrete Inputs None. (Eight additional general-purpose inputs available when using the optional CIO-MICRO or CIO-MICRO-CC I/O module.) Discrete 2 opto-isolated, NPN/PNP high-speed outputs.
  • Page 25: I/O Specifications

    Specifications I/O Specifications Cable and connector specifications and connection examples for the acquisition trigger input and the high-speed outputs are provided in the following sections. Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.
  • Page 26: High-Speed Outputs

    High-Speed Outputs The In-Sight Micro vision system features two built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines. Table 3-3: High-Speed Output Specifications Specification Description Voltage 28VDC maximum through external load.
  • Page 27 Specifications High-Speed Output - NPN Configuration The Breakout cable can be used to connect to an NPN-compatible PLC input. Connect HS OUT 0 or HS OUT 1 directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3VDC. For more information, refer to the Breakout Cable Specifications on page 20.
  • Page 28 High-Speed Output - Relay/LED Configuration The Breakout cable can be used to connect the high-speed outputs to a relay, LED or similar load. Connect the negative side of the load to the output and the positive side to +24VDC. When the output switches on, the negative side of the load is pulled down to less than 3VDC, and greater than 21VDC appears across the load.
  • Page 29: Ethernet Cable Specifications

    Specifications Ethernet Cable Specifications The Ethernet cable provides the Ethernet connection for network communications and supplies power to the vision system. Table 3-4: Ethernet Cable Pin-Out P1 Pin# Signal Name Wire Color P2 Pin# TPO+/+48VDC (Mode A) White/Orange TPO-/+48VDC (Mode A) Orange TPI+/+48VDC RTN (Mode A) White/Green +48VDC (Mode B)
  • Page 30: Breakout Cable Specifications

    Breakout Cable Specifications The Breakout cable provides access to the vision system’s trigger and high-speed outputs. The Breakout cable can be connected to devices, such as a PLC, trigger sensor or strobe light. The Breakout cable is not terminated. Table 3-5: Breakout Cable Pin-Out P1 Pin# Signal Wire Color...
  • Page 31: I/O Module Cable Specifications

    Specifications I/O Module Cable Specifications The I/O Module cable is used with the CIO-MICRO or CIO-MICRO-CC I/O module. The I/O Module cable connects the vision system directly to the I/O module via the DB15 connector. When connected, the I/O Module cable provides access to the vision system’s trigger and high-speed outputs.
  • Page 32: Dimensional Drawings

    Dimensional Drawings Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications may be changed without notice. Figure 3-7: In-Sight Micro Vision System Dimensions...
  • Page 33 Specifications Figure 3-8: In-Sight Micro Vision System Dimensions (with Mounting Block)
  • Page 35: Appendix A - Cleaning And Maintenance

    Appendix A - Cleaning and Maintenance Clean the Vision System Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
  • Page 38 P/N INS-597-0109-03 Rev. B...

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