wirsbo ProPEX Installation Manual

Battery expander tool

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ProPEX
Installation Guide
Contact Information
and UL Listee for United States:
Uponor Wirsbo, Inc.
5925 148th Street West
Apple Valley, MN 55124
T: (800) 321-4739
F: (952) 431-4025
E: info@wirsbo.com
www.wirsbo.com
Copyright © 2003 Uponor Wirsbo, Printed in the United States
®
Battery Expander Tool
Contact Information
and C-UL Listee for Canada:
Uponor Wirsbo
Div of Uponor Canada Inc
655 Park Street
Regina, Saskatchewan
S4N 5N1
T: (888) 994-7726
F: (800) 638-9517
E: info@wirsbo.ca
www.wirsbo.ca
BTHB_0603

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Summary of Contents for wirsbo ProPEX

  • Page 1 Apple Valley, MN 55124 655 Park Street Regina, Saskatchewan T: (800) 321-4739 S4N 5N1 F: (952) 431-4025 E: info@wirsbo.com T: (888) 994-7726 www.wirsbo.com F: (800) 638-9517 E: info@wirsbo.ca www.wirsbo.ca BTHB_0603 Copyright © 2003 Uponor Wirsbo, Printed in the United States...
  • Page 2 ProPEX Battery Expander Tool ® Installation Guide...
  • Page 3 ProPEX ® Battery Expander Tool Installation Guide Published by Uponor Wirsbo 5925 148th Street West Apple Valley, MN 55124 (952) 891-2000 © 2003 Uponor Wirsbo All rights reserved First Edition First Printing June 2003 Printed in the United States of America...
  • Page 5: Table Of Contents

    Cold Weather Expansions......13 Cleaning the ProPEX Expander Tool Heads ..13...
  • Page 7: Overview

    The tool eliminates the need for air compressors, air hoses and generators — making ProPEX connections easier than ever. Tool Components The ProPEX Battery Expander comes with the following components. • ProPEX Battery Expander • Battery charger • Two batteries •...
  • Page 8: Technical Data

    ------------------------------------------------------------------ Section 2 ---------------------------------------------------------------- Technical Data ProPEX Battery Expander Dimensions 11.8" x 12.6" x 3.3" Weight 7 lbs. with battery Max. tubing size 1¹⁄₂" Power supply 12 V, 2.0 Ah, 20 A Noise emission 73 decibels Vibration <2,5 m/s2 Rapid Charger...
  • Page 9: Battery Operation

    Battery Operation Charging the Battery • Charge the battery before initial operation. • Only use the rapid charger to charge the ProPEX Battery Expander Tool. • Remove charger from case. • Insert battery into the charger (+pole to +pole) with minimum force.
  • Page 10 • Only use the provided charger to charge the battery. Use of any battery other than the provided battery will void the warranty. • Use Wirsbo-recommended charging procedures. Incorrect use can lead to short circuits, overheating or battery fluid leakage.
  • Page 11: Tool Operating Instructions And Guidelines

    • Refer to the Making Proper ProPEX Connections section. Proper Tool Maintenance • Periodically remove the head and clean the cone of the ProPEX Battery Expander Tool using a dry cloth. • Periodically clean the inside of the expander heads using a dry cloth.
  • Page 12: Safety Guidelines

    ProPEX Battery Expander. Failure to follow the instructions and installation guidelines as defined in this handbook can result in the failure of the ProPEX Battery Expander. • Keep fingers and hands away from the moving head area.
  • Page 13: Repairs

    • Claims are only acceptable if the complete ProPEX Battery Expander Tool is returned to Wirsbo or to the distributor. • If a warranty claim is necessary, return the product to Wirsbo with transportation charges prepaid. • Include proof of purchase date and an explanation of the...
  • Page 14: Making Propex Connections

    ------------------------------------------------------------------ Section 5 ---------------------------------------------------------------- Making ProPEX Connections Tools Needed • ProPEX Battery Expander Tool • Properly sized expander head, hand-tightened on the tool • Tubing cutter designed for plastic tubing max ¹⁄₁₆" 1. Square cut the PEX tubing perpendi- 2. Slide the PEX ring over the end of the cular to the length of the tubing.
  • Page 15: Important Tips

    — 6-7H Chart A Important Tips for a Proper ProPEX Connection • Rotate the tool after every expansion. If the tool is not rotated after EACH expansion, the segments on the tool head may cause deep grooves in the tubing. These grooves can result in potential leak paths.
  • Page 16: Making ³⁄₈" Aquapex Propex Connections

    • Good connections result when the PEX ring rests snugly against the stop of the ProPEX fitting shoulder. If there is more than ¹⁄₁₆" between the ring and the shoulder of the fitting, square cut the tubing 2 inches away from the fitting, and make another connection using a new PEX ring.
  • Page 17 Note: The photos above show enlarged views inside expanded tubing. Improper Connections In the event of an improper connection, square cut the tubing 2 inches from the PEX ring, and begin the steps for making a ProPEX connection.
  • Page 18: Propex Connection Troubleshooting Guide

    ProPEX Connection Troubleshooting Guide Trouble-free ProPEX installations begin with a ProPEX Expander Tool that is maintained in proper working condition. If the tool or segment fingers are damaged, it is very difficult to make a proper connection. The following troubleshooting guide is designed to assist with problems in the field.
  • Page 19: Cold Weather Expansions

    • In temperatures below 40°F, do not hold the tubing in the expanded position after the final expansion. • ProPEX connections must be made at temperatures above 5°F (-15°C). Cleaning the ProPEX Expander Tool Head The ProPEX Expander Tool head comes in different sizes ranging from ³...
  • Page 20: Product Information

    ProPEX connections. Product Information • Do not install Wirsbo AQUAPEX and hePEX plus tubing where temperatures and pressure exceed their ratings. • Store AQUAPEX and hePEX plus in their original boxes.
  • Page 21 Notes...
  • Page 22 Notes...
  • Page 23 Notes...
  • Page 24 Notes...

This manual is also suitable for:

Propex q6251500

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